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Related Manuals for PEINEMANN 1-XLTC
Summary of Contents for PEINEMANN 1-XLTC
- Page 1 PEINEMANN 1-XLTC MANUAL MAY 2023 PEINEMANNEQUIPMENT.COM...
- Page 2 Peinemann is a registrated trademark. This publication is the property of, and contains information proprietary to Peinemann Equipment. Accordingly, no parts of this publication may be reproduced or copied in any form, or by any means, including electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Peinemann Equipment.
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Page 3: Table Of Contents
6.1.4 Mounting the end stop.................... 6.1.5 Carrying strap......................7. MAINTENANCE........................... 7.1 Daily maintenance....................... 7.2 Major maintenance......................8. DECISION TREE......................... 9. WARRANTY..........................10. APPENDIX........................... 10.1 Schematic drawings 10.2 Parts list 10.3 Certifications 10.4 Declaration of Conformity PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC... -
Page 4: General Information
Illustrations (figures) represent equipment components for identifying parts or establishing nomenclature. These figures may or may not be drawn to scale. 1.4 Safety requirements The 1-XLTC is installed and operated in a controlled environment involving hazardous situations. Therefore, proper maintenance is essential for safe and reliable operation. Procedures outlined in Peinemann Equipment manuals are the recommended methods for performing operations and maintenance. -
Page 5: General System Safety Practices
Replacement parts not manufactured by Peinemann Equipment were utilized. 1.11 Hose sizes and pressures The 1-XLTC is suitable for use with various hose sizes and pressures. However, the maximum throughput of the 1-XLTC is Ø20 milimeter (0.79 in). The most common hose sizes (3/2 - 8/4), hose catchers, nozzles and end stops are available from stock. Different lengths and shapes for the front lances are also available. -
Page 6: Sir Regulations
1.13 Accountability Peinemann Equipment B.V. cannot be held accountable for any material and non-material damage caused during the installation and operation of the 1-XLTC. Therefore, users must carefully read this manual and handle the machine with care. 1.14 General terms and conditions “All offers, orders, assignments and agreements for the lease, sale and/or delivery of services... -
Page 7: Safety Instructions
• High-pressure cleaning can damage pipes if the nozzles are not moved under pressure. Therefore, always ensure a cleaning protocol stating maximum water pressure. PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC... -
Page 8: Crimp Fitting, Nozzle, Stop Sleeve, And Hose Catcher Configuration
There is a risk of the hose coming through the hose catcher or getting stuck in the hose catcher when the stop sleeve and/or crimp fitting diameter is not significantly larger than the hose catcher diameter. The stop sleeve and/or crimp fitting is highly recommended to have at least a 3 millimeter (0.12 in) larger diameter than the hose catcher (=+1.5 mm around). If this is not the case, we recommend using a different configuration. PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC... - Page 9 3 millimeter (0.12 in) larger than the hose catcher after clamping the stop sleeve to the hose (=+1.5 mm around). The diameter of the stop sleeve might have decreased in the clamping process. Typical “Blast-Pro” crimp fitting that could pass Always use a stop sleeve when using “Blast-Pro” through the hose catcher or “Pro-Lance” crimp fitting PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC...
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Page 10: General Specifications
14 l/s (29.7 cfm) Stall torque per motor 32 Nm (23.3 ft lb) Vane type Lubrication free Hose specifications Hose size 3/2 - 8/4 Hose outer diameter 8 - 15 mm (0.31 - 0.59 in) Max. hose coupling diameter 20 mm (0.79 in) PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC... -
Page 11: Components
4. GENERAL SPECIFATIONS 4.2 Components Belt eye Clamp Protective hood Friction control Chain Motor mount PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC... -
Page 12: Installation
Mount the motor to the machine. Ensure the machine’s axle is aligned with the small fork of the air motor. Then place the motor mount back and secure it with the three nuts. PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC... -
Page 13: Connecting The Air Hose
This allows the chain grease to spread throughout the chain. Then, stop the air supply unit and place the protective hood back. PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC... -
Page 14: Operations
Attach the nozzle and the stinger to the flexible lance. Next, mount the correct size hose catcher and guide tube to the front of the 1-XLTC. Check that the hose collar cannot pass through the hose catcher. Pull the flex lance to check whether the hose catcher is functioning. ! If the hose catcher is not attached correctly, the flex lance may pop out of the machine under high pressure. -
Page 15: Setting The Friction
6.1.3 Setting the friction for horizontal use Follow the instructions in Ch.6.1.2 to set the initial friction tension. Then hold the 1-XLTC horizontally against the tube plate and perform a quick test against the tube plate. You can instantly find out whether the force is not too strong. The force is too strong when the operator is pushed away from the bundle. -
Page 16: Mounting The End Stop
The reverse movement can be stopped if the stopp sleeve on the flex lance touches the hose catcher in the machine and the 1-XLTC starts to slip. When working with the 1-XLTC, it is advised to use a stinger. ! When cleaning a “U bundle” using a small hose with no stinger, this must be adjusted so that it cannot leave the pipe. -
Page 17: Carrying Strap
6. OPERATIONS 6.1.5 Carrying strap It is possible to operate the 1-XLTC by carrying it over your shoulders using a carrying strap. ! It is advised to use the 1-XLTC with a balancer and anti-withdrawal device. This will take the weight of the machine out of your hands. -
Page 18: Maintenance
Oil lubricator adjuster Water separator drainage 7.2 Major maintenance Check the 1-XLTC by a qualified engineer every 500 service hours. If there is no record of ser- vice hours, then check the machine after one year. Contact Peinemann Equipment or one of our dealers for major maintenance and/or replacement of parts. PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC... -
Page 19: Decision Tree
Both parties must agree on the chosen working method. This agreement must be demonstrable by means of a document signed by both parties. The following working methods for a flex lance are still permitted but are strongly discouraged because of the considerable risk. PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC... - Page 20 Level 5 If working with a flex lance and lead pipe is not possible, then it is possible to work manually with a flex lance, which must be fitted with a marking ring. Note that the nozzle should be longer than the diameter of the pipe or tube in order to prevent any boomerang effect. Manual cleaning with a lance also comes under level 5. The spray operator must wear comprehensive personal protective equipment designed to withstand the risks of this working method. Level 6 Stop! Manual cleaning using a flex lance without a marking ring is prohibited. PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC...
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Page 21: Warranty
Peinemann will re-deliver spare parts at no cost by sending the spare parts to the Other Party. Peinemann will in principle not assemble the spare parts, unless parties explicitly agree otherwise in which case Peinemann will be compensated for all costs related to the assembly, travel costs included. - Page 22 1. The Other Party must inspect the delivered equipment, spare parts, goods and/or services on delivery and must submit any visible shortcomings to Peinemann in writing no later than seven days after the delivery, failing which any claim against Peinemann will lapse.
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Page 23: Appendix
10. APPENDIX 10.1 Schematic drawings PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC... - Page 24 10. APPENDIX PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC...
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Page 25: Parts List
Stinger 1000Bar 200MM 1/16" NPT 110043 Stinger 1000Bar 200MM 1/8" NPT 110044 Stinger 1000Bar 200MM 1/4" NPT 110045 Mounting block handle 110054 Aluminum barr for handle 110055 Closing lever stainless cover 110056 Drive shaft 110057 PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC... - Page 26 110093 Carabine hook Ø6 x 60 110094 Excentric ring guide tube 110097 Aluminium handle rear guide hose 110098 Chain for 10 friction blocks 110102 Chain link 110103 Stainless bracket for air supply unit 110105 PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC...
- Page 27 Coupling JIC 8 x 1/4"modified right 110138 Brass ring Ø18x14x4 110139 Brass ring Ø18x14x8 110139A Safety bar quick change out motor 110140 Safety bar quick change out motor fast 110141 Rubber handle quick change out motor 110142 PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC...
- Page 28 Users manual Xl 210035 Chain stainless steel with 6/2 - 8/4 single blocks XL SET 210036SS Chain stainless steel with 4/2 - 6/2 single blocks XL SET 210036SSA Chain guide block multilene XL 210037 PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC...
- Page 29 Safety bar quick change out motor slow 210141 Rubber handle quick change out motor slow 210143 Hydraulic motor omm32 210144 Motor support OMM32 hydraulic motor 210145 Connector OMM32 hydraulic motor 210146 Stainless mountingframe XLTC 210148 Connection plate XL 210149 PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC...
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Page 30: Certifications
10. APPENDIX 10.3 Certifications 10.4 Declaration of Conformity PEINEMANN EQUIPMENT - USER MANUAL 1-XLTC... - Page 31 PEINEMANNEQUIPMENT.COM...