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PEINEMANN CRAWLER Manual

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PEINEMANN
CRAWLER
MANUAL MAY 2023
PEINEMANNEQUIPMENT.COM

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  • Page 1 PEINEMANN CRAWLER MANUAL MAY 2023 PEINEMANNEQUIPMENT.COM...
  • Page 2 Peinemann is a registrated trademark. This publication is the property of, and contains information proprietary to Peinemann Equipment. Accordingly, no parts of this publication may be reproduced or copied in any form, or by any means, including electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Peinemann Equipment.

  • Page 3: Table Of Contents

    ........................... 4.3 Recommend hydraulic fluid ......................4.4 Recommend general purpose EP grease ................4.5 Hydraulic filters ..........................4.6 Schematic drawing filters ......................4.7 Inspection schedule ........................4.8 Greasing .............................. 4.9 Engine maintenance ........................4.9.1 Maintenance during running-in ..................4.9.2 Routine maintenance ......................PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...
  • Page 4 5.6.5 Insterting the bundle phase 2 ..................5.6.6 Removing the Crawler ....................... 5.7 Stop engine.......................... 42 6. TROUBLESHOOTING ..........................7. WARRANTY............................... 8. APPENDIX ..............................47 A. Parts list B. Certifications C. Declaration of Conformity PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...

  • Page 5: General Information

    1.4 Safety requirements The Crawler is installed and operated in a controlled environment involving hazardous situations. Therefore, proper maintenance is essential for safe and reliable operation. Procedures outlined in Peinemann Equipment manuals are the recommended methods for performing operations and maintenance.

  • Page 6: General System Safety Practices

    Bundle weight must not exceed 25 tons (metric) ( (55,116 lb). • Bundle diameter must not exceed 2 meters (6.56 ft). 1.12 Limited warranty Warranty provided will be void if the Crawler or parts were either: • Unauthorized modified repaired or serviced. • Not properly maintained.

  • Page 7: Torque Values Metric Bolts

    ! Wheel hubs M22 x 1.5 / class 10.9 – 985 Nm 1.14 Warning plates The warning plates and stickers must be present on the Crawler. Therefore, do not remove the warning plates and stickers. When a warning plate or sticker has disappeared, it must be replaced.

  • Page 8: Accountability

    1.16 Accountability Peinemann Equipment B.V. cannot be held accountable for any material and non-material damage caused during the installation and operation of the Crawler. Therefore, users must carefully read this manual and handle the Crawler with care. 1.17 General terms and conditions “All offers, orders, assignments and agreements for the lease, sale and/or delivery of services...

  • Page 9: General Specifications

    The Peinemann Crawler is designed to handle large numbers of low-elevation bundles during maintenance shutdowns. The Crawler can rotate its wheels to 90 degrees so the machine can drive forwards and sidewards to reach bundles in the most challenging areas. In addition, the transport height of the low version has been reduced to 2.54 meters (8.4 ft)

  • Page 10: Technical Specification (Low Version)

    Max. bundle diameter: 2.00 m (6.56 ft) • Max. bundle weight long frame: 25 ton (metric) (55,116 lb) • Max. bundle length: 7.32 m (24.00 ft) • Max. winch force: 34.5 tons (metric) (76,059 lb) • Pulling rate: 6 m/min (20 in/min) • Speed: 6.0 km/h (3.7 mph) PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...

  • Page 11: Major Components

    3. GENERAL SPECIFICATIONS 3.3 Major components PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...

  • Page 12: Design Safety Factor

    EG with a design safety factor of 2.25 on the constructive parts. 3.5 Safe workingload (SWL) The safe working load (SWL) of the Crawler with long frame is 25 tons (metric) (55,116 lbs). The Crawler has been tested with 30 ton (metric) (66,139 lbs).

  • Page 13: Engine Control Panel

    Next to the engine display is the control panel. The control panel shows critical engine failures. The ‘Beacon’ switch (de)activates the orange beacon (option) on top of the Crawler. The ‘working lights’ switch (de)activates the working lights (option), which are mounted on the Crawler.

  • Page 14: Remote Control Panel

    (option). The wireless remote control (option) comes with a battery charger. See the battery charger on the bottom in the picture below. PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...

  • Page 15: Connecting The Cable Remote

    The cable remote control comes standard. The cable can be plugged in at two different locations. Location 1 is located on the left side of the electrical control cabinet. Location 2 is located at the backside of the fork. PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...

  • Page 16: Cable Remote Control

    Bed moves Fork upwards Fork downwards forwards backwards Tower swings Tower swings Tower upwards Tower leftwards rightwards downwards Steer front Steer front Steer rear Steer rear wheels left wheels right wheels left wheels right PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...
  • Page 17 Right rear jack outrigger activated activated Left front Left front jack outrigger activated activated Right front Righ front jack outrigger activated activated Selected Selected outrigger/jack outrigger/jack extract retract Crawler ready Crawler ready for operations for driving PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...

  • Page 18: Wireless Remote Control (Option)

    Bed moves Fork upwards Fork downwards forwards backwards Tower swings Tower swings Tower upwards Tower leftwards rightwards downwards Steer front Steer front Steer rear Steer rear wheel left wheels right wheels left wheels right PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...
  • Page 19 Driving fast Crawler ready Crawler ready for operations for driving Claxon Pressure build up for side shift, bed, fork, tower and winch Stop engine Start engine Emergency stop Wireless remote power button Battery warning light PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...

  • Page 20: Lubrication And Maintenance

    Union Unax AW 46 ! Unless otherwise stated, all interventions should be carried out when the Crawler has been stopped, cooled down, and the ignition key has been removed. Those authorized to carry out these interventions should follow all the precautions needed to guarantee the safety of the people involved in compliance with the requirements laid down in the applicable legislation concerning safety at the workplace.

  • Page 21: Recommend General Purpose Ep Grease

    Therefore, checking the filters after one month, six months, and one year of service is recommended. Depending on the results of the check, the interval between inspections can be increased or decreased. PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...

  • Page 22: Schematic Drawing Filters

    4. LUBRICATION AND MAINTENANCE 4.6 Schematic drawing filters A. In-tank mounted return line filter (10 microns) B. In-line high pressure filter (3 microns) 4.7 Inspection schedule Daily inspection schedule (when Crawler is in use) • Visually inspect and perform repairs when needed. • Check the exterior for worn and damaged parts. • Check for loose and missing parts.

  • Page 23: Greasing

    4. LUBRICATION AND MAINTENANCE 4.8 Greasing It is vital to correctly and timely grease and maintenance the Crawler in order to achieve long-lasting performance. A. Wheel set B. Outriggers C. Pulling bed D. Pulling winch E. Lifting tower F. Lifting fork G.
  • Page 24 4. LUBRICATION AND MAINTENANCE Greasing maintenance overview Grease Applica- Interval Product Picture(s) location tion Wheel set Grease Weakly Grease EP2 (4x) nipple 5x PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...
  • Page 25 4. LUBRICATION AND MAINTENANCE Grease Applica- Interval Product Picture(s) location tion Pulling Grease Monthly Grease EP2 nipple 4x PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...
  • Page 26 4. LUBRICATION AND MAINTENANCE Grease Applica- Interval Product Picture(s) location tion ulling bed Grease Monthly Grease EP2 nipple 2x PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...
  • Page 27 4. LUBRICATION AND MAINTENANCE Grease Applica- Interval Product Picture(s) location tion Pulling Grease Weekly Grease EP2 winch nippel 4x PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...
  • Page 28 4. LUBRICATION AND MAINTENANCE Grease Applica- Interval Product Picture(s) location tion Lifing Grease Weekly Grease EP2 tower nippel 1x Lifting fork Grease Monthly Grease EP2 nippel 4x PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...

  • Page 29: Engine Maintenance

    Check if clean Clean with a soft brush radiator After the first Engine oil* Replacement 50 hours (at Oil filter** Replacement the end of running-in) Transmission belt Checking the tensions Tension belts Integrity control Replace, if necessary PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...

  • Page 30: Routine Maintenance

    ** If the engine has not been in operation for the length of time indicated, the filter must still be changed at least once every 12 months. ** If the engine has not been in operation for the length of time indicated, the fluid must still be changed at least once every 24 months. PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...

  • Page 31: Operations

    The Crawler can only be driven on a limited inclination. The maximum angle of inclination is 6.5%. • If the Crawler is parked for a considerable time, it must be supported by two outriggers leaning on the ground. 5.2 Transport The Crawler is transported on a low loader.

  • Page 32: Extraction Of Bundle

    1. Turn on the ‘main switch’ at the front of the Crwaler. 2. Turn on the ‘ignition switch’ located on the control panel at the left side of the Crawler. 3. Wait 10 seconds for the systems to start up.

  • Page 33: Set-Up At The Operating Location

    5. OPERATIONS 5.3.3 Set-up at the operating location Drive the Crawler to the operating location and position it at a 90° degree angle relative to the bundle. The distance between the side of the Crawler and the bundle must not exceed 4.5 meters (14.76 ft). Otherwise, the stroke of the pulling bed will be insufficient to reach...

  • Page 34: Positioning The Extension Beams

    Use the remote control to position the pulling bed at the appropriate height. Then, push the extension piece slightly against the shell. If you have insufficiently pushed the extension piece against the shell, there is a chance that the bed will make an unexpected movement during the first pulling motion. PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...

  • Page 35: Extracting The Bundle Phase 1

    1 meter (3.28 ft) out from the shell. The pulling cables must be loosened, and the eye bolts must be removed. If the bundle pulling holes had plugs, these must be put back. PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...
  • Page 36 1 meter (3.28 ft) of bundle left in the shell. ! During the pulling procedure, the centre of gravity of the bed will move backwards. Adjust the bed to prevent damage. This is done by adjusting the jacks. PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...

  • Page 37: Extracting The Bundle Phase 2

    Turn the bed in line with the machine and lower the bed down onto the main frame. Position the bed with the bundle such that the Crawler is in balance. Retract the jacks and outriggers. Secure the bundle against the bed with tension straps. The extracted bundle is ready for transport by the Crawler.

  • Page 38: Loading The Bundle On A Transport Truck

    Drive the bundle crawler as close as possible to the back side of the transport trailer. Assure that the Crawler and trailer bed are aligned. If the trailer is coupled to a truck, break wedges are unnecessary. Otherwise, use break wedges to secure the trailer. Then remove the tension straps from the bundle.

  • Page 39: Inserting The Bundle

    1. Turn on the ‘main switch’ at the front of the Crwaler. 2. Turn on the ‘ignition switch’ located on the control panel at the left side of the Crawler. 3. Wait 10 seconds for the systems to start up.

  • Page 40: Set-Up At The Operating Location

    Position the bed horizontally. Then connect a chain to the front end of the bed and a fixed point on the shell. Put tension on the chain by moving the bed slightly backwords, while keeping the bundle into the shell. The Crawler is now ready to push the bundle fully into the shell. ! Always use chains while installing the bundles. This prevents unexpected movements of the bed and overloading the shells’...

  • Page 41: Insterting The Bundle Phase 2

    With 50 centimeter (19,7 in) of bundle to go, it is possible to turn the bundle in the right position (if necessary). This is done using a hardwood beam sized 10x10 centimeter (3.9 x3.9 in). The beam is placed between the bottom side of the winch and the pipe plate of the bundle. The angle of the beam influences the movement of the bundle. PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...

  • Page 42: Removing The Crawler

    Remove the chain and bolts. Move the bed fully backwards. Turn the bed in the transport position and retract the jacks and outriggers. 5.7 Stop engine There are two engine stop procedures for the Crawler depending on the type of remote control used. Cable remote control 1.

  • Page 43: Troubleshooting

    Electrical fault Check the pressure build-up valve, coil burnt out, plug connection Crawler does not develop Incorrect pressure setting Check pressure setting in sufficient power engine compartment under the pressure build-up valve. Setting = 190 bar PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...
  • Page 44 Emergency stop on Pull out and turn emergency transmitter is pressed in stop No wireless connection Check that the antenna is connected properly Check the receiver plug Transmitter has no power Replace transmitter battery PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...

  • Page 45: Warranty

    1. Peinemann will provide warranties only if and insofar as this has been agreed explicitly in writing. 2. If and to the extent that a warranty has been agreed, Peinemann in respect of the Other Party warrants the soundness of the equipment and/or goods delivered by Peinemann, in the sense that if any shortcomings in the spare parts become clear during the warranty period and a complaint is submitted in good time, Peinemann will re-deliver spare parts at no cost by sending the spare parts to the Other Party.
  • Page 46 Complaints 1. The Other Party must inspect the delivered equipment, spare parts, goods and/or services on delivery and must submit any visible shortcomings to Peinemann in writing no later than seven days after the delivery, failing which any claim against Peinemann will lapse. 2. Complaints regarding other shortcomings must be submitted in writing within seven days after they have become manifest, subject to lapsing of any claim against Peinemann.

  • Page 47: Appendix

    8. APPENDIX 1. Parts list 2. Certifications 3. Declaration of Conformity PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...
  • Page 48 PEINEMANNEQUIPMENT.COM PEINEMANNEQUIPMENT.COM PEINEMANN EQUIPMENT - USER MANUAL CRAWLER...

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