1. Manuals
  2. Brands
  3. PEINEMANN Manuals
  4. Industrial Equipment
  5. 1-XS
  6. Manual

PEINEMANN 1-XS Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
PEINEMANN
1-XS
MANUAL MAY 2023
PEINEMANNEQUIPMENT.COM

Advertisement

Table of Contents
loading

Related Manuals for PEINEMANN 1-XS

Summary of Contents for PEINEMANN 1-XS

  • Page 1 PEINEMANN 1-XS MANUAL MAY 2023 PEINEMANNEQUIPMENT.COM...
  • Page 2 Peinemann is a registrated trademark. This publication is the property of, and contains information proprietary to Peinemann Equipment. Accordingly, no parts of this publication may be reproduced or copied in any form, or by any means, including electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Peinemann Equipment.

  • Page 3: Table Of Contents

    5.6 Setting the air pressure..................... 5.7 Greasing the chain....................... 14 6. OPERATIONS..........................15 6.1 Operating the 1-Xs manually....................15 6.1.1 Installing the lance and hose catcher..............15 6.1.2 Setting the friction..................... 17 6.1.3 Setting the friction for horizontal use..............17 6.1.4 Mounting the end stop....................
  • Page 4 CONTENTS 7. MAINTENANCE..........................7.1 Daily maintenance........................ 7.1.1 Replacing friction blocks..................7.2 Major maintenance......................8. DECISION TREE.......................... 9. WARRANTY........................... 10. APPENDIX........................... 10.1 Schematic drawings 10.2 Parts list 10.3 Certifications 10.4 Declaration of Conformity PEINEMANN EQUIPMENT - USER MANUAL1-XS...

  • Page 5: General Information

    Illustrations (figures) represent equipment components for use in identifying parts or establishing nomenclature. These figures may or may not be drawn to scale. 1.4 Safety requirements The 1-Xs is installed and operated in a controlled environment involving hazardous situations. Proper maintenance is essential for safe and reliable operation. Procedures outlined in Peinemann Equipment manuals are the recommended methods for performing operations and maintenance.

  • Page 6: General System Safety Practices

    Replacement parts not manufactured by Peinemann Equipment were utilized. 1.11 Hose sizes and pressures The 1-Xs is suitable for use with various hose sizes and pressures. However, the maximum throughput of the 1-Xs is Ø27 milimeter (1.06 in). The most common hose sizes (3/2 - 6/2), hose catchers, nozzles and end stops are available from stock. Different lengths and shapes for the front lances are also available.

  • Page 7: Sir Regulations

    1. GENERAL INFORMATION 1.12 SIR Regulations The 1-Xs is a semi-automatic high-pressure flex lance transit machine, and current SIR regulations regarding high-pressure cleaning apply (or the applicable rules in the country where you are currently working). It is recommended to comply with SIR regulations. The general safety regulations apply, just as for other high-pressure cleaning activities.

  • Page 8: Safety Instructions

    • High-pressure cleaning can damage pipes if the nozzles are not moved under pressure. Therefore, always ensure that there is a cleaning protocol stating maximum water pressure. PEINEMANN EQUIPMENT - USER MANUAL1-XS...

  • Page 9: Crimp Fitting, Nozzle, Stop Sleeve, And Hose Catcher Configuration

    There is a risk of the hose coming through the hose catcher or getting stuck in the hose catcher when the stop sleeve and/or crimp fitting diameter is not significantly larger than the hose catcher diameter. The stop sleeve and/or crimp fitting is highly recommended to have at least a 3 millimeter (0.12 in) larger diameter than the hose catcher (=+1.5 mm around). If this is not the case, we recommend using a different configuration. PEINEMANN EQUIPMENT - USER MANUAL 1-XS...
  • Page 10 3 millimeter (0.12 in) larger than the hose catcher after clamping the stop sleeve to the hose (=+1.5 mm around). The diameter of the stop sleeve might have decreased in the clamping process. Typical “Blast-Pro” crimp fitting that could pass Always use a stop sleeve when using “Blast-Pro” through the hose catcher or “Pro-Lance” crimp fitting PEINEMANN EQUIPMENT - USER MANUAL1-XS...

  • Page 11: General Specifications

    14 l/s (29.7 cfm) Stall torque per motor 32 Nm (23.3 ft lb) Vane type Lubrication free Hose specifications Hose size 3/2 - 6/2 Hose outer diameter 7 - 11.5 mm (0.28 - 0.45 in) Max. hose coupling diameter 27 mm (1.06 in) PEINEMANN EQUIPMENT - USER MANUAL 1-XS...

  • Page 12: Components

    4. GENERAL SPECIFATIONS 4.2 Components Friction control Clamps Blocking clip Motor Quick connector Protective hood Friction roller Bridge Friction block Chain PEINEMANN EQUIPMENT - USER MANUAL1-XS...

  • Page 13: Installation

    5.3 Adjusting the oil lubricator The oil lubricator can be adjusted using a screwdriver. Unscrewing the screw will cause drops to be released more frequently. Unscrew the regulating screw to such an extent that 1 drop per 5 seconds is released. 5.4 Mounting the motor Mount the motor onto the machine. First, ensure the machine’s axle is aligned with the small fork of the air motor. Then push the motor over the axle, turn it counterclockwise and block it using the blocking clip. PEINEMANN EQUIPMENT - USER MANUAL 1-XS...

  • Page 14: Connecting The Air Hose

    Blow through the input air hose and connect it to the air supply unit and oil lubricator. Connect the output hose to the oil lubricator and motor. 5.6 Setting the air pressure Set the air pressure between a minimum of 3 bar and a maximum of 6.3 bar. 5.7 Greasing the chain Grease the chain by injecting the supplied special chain grease. PEINEMANN EQUIPMENT - USER MANUAL1-XS...

  • Page 15: Operations

    Pull the high-pressure hose to check whether the hose catcher is functioning. ! If the hose catcher is not attached correctly, the flex lance may pop out of the machine under high pressure. PEINEMANN EQUIPMENT - USER MANUAL 1-XS...
  • Page 16 Close the bridge, tighten the friction control and close the protective hood. If there is too much slip on the flex lances during operations, then adjust the friction control. ! Too much friction can damage the flex lances or the 1-Xs. ! The chain is automatically kept at the correct tension. Always check the chain for wear and damage before usage.

  • Page 17: Setting The Friction

    6.1.3 Setting the friction for horizontal use Follow the instructions in Ch.6.1.2 to set the initial friction tension. Then hold the 1-Xs horizontally against the tube plate and perform a quick test against the tube plate. You can instantly find out whether the force is not too strong. The force is too strong when the operator is pushed away from the bundle.

  • Page 18: Mounting The End Stop

    The reverse movement can be stopped if the reducer sleeve on the flex lance touches the hose catcher in the machine and the 1-Xs starts to slip. When working with the 1-Xs, it is advised to use a stinger. ! When cleaning a “U bundle” using a small hose with no stinger, this must be adjusted so that it cannot leave the pipe.

  • Page 19: Carrying Strap

    It is possible to operate the 1-Xs by carrying it over your shoulders using a carrying strap. ! It is advised to use the 1-Xs with a balancer and anti-withdrawal device. This will take the weight of the machine out of your hands.

  • Page 20: Usage In Combination With The Orion Indexer

    6. OPERATIONS 6.2 Usage in combination with the Orion Indexer 6.2.1 Required equipment Check whether the required equipment for combining the 1-Xs and Orion Indexer is present. • Adjustable tube guide • Automatic motor • Adapter Level Drain Adjustable tube guide Automatic motor Adapter PEINEMANN EQUIPMENT - USER MANUAL1-XS...

  • Page 21: Installing The Adapter

    6.2.3 Installing the automatic motor and adjustable tube guide Remove the manual motor (if necessary) and mount the automatic motor. Make sure to lock the blocking clip. Then, mount the adjustable tube guide to the 1-Xs. 6.2.4 Setting up the 1-Xs and Orion Indexer...

  • Page 22: High-Pressure Hose Reel (Option)

    6. OPERATIONS 6.3 High-pressure hose reel (option) The 1-Xs can be fitted to a high-pressure hose reel. PEINEMANN EQUIPMENT - USER MANUAL1-XS...

  • Page 23: Maintenance

    This allows the oil to spread throughout the rotor, which prevents the blades from sticking. • Check the condition of the friction blocks. Replace if needed. Oil lubricator adjuster Water seperator drainage PEINEMANN EQUIPMENT - USER MANUAL 1-XS...

  • Page 24: Replacing Friction Blocks

    Apply grease if needed. 7.2 Major maintenance Check the 1-Xs by a qualified engineer every 500 service hours. If there is no record of service hours, then check the machine after one year. Contact Peinemann Equipment or one of our dealers for major maintenance and/or replacement of parts. PEINEMANN EQUIPMENT - USER MANUAL1-XS...

  • Page 25: Decision Tree

    Both parties must agree on the chosen working method. This agreement must be demonstrable by means of a document signed by both parties. The following working methods for a flex lance are still permitted but are strongly discouraged because of the considerable risk. PEINEMANN EQUIPMENT - USER MANUAL 1-XS...
  • Page 26 Level 5 If working with a flex lance and lead pipe is not possible, then it is possible to work manually with a flex lance, which must be fitted with a marking ring. Note that the nozzle should be longer than the diameter of the pipe or tube in order to prevent any boomerang effect. Manual cleaning with a lance also comes under level 5. The spray operator must wear comprehensive personal protective equipment designed to withstand the risks of this working method. Level 6 Stop! Manual cleaning using a flex lance without a marking ring is prohibited. PEINEMANN EQUIPMENT - USER MANUAL1-XS...

  • Page 27: Warranty

    Peinemann will re-deliver spare parts at no cost by sending the spare parts to the Other Party. Peinemann will in principle not assemble the spare parts, unless parties explicitly agree otherwise in which case Peinemann will be compensated for all costs related to the assembly, travel costs included.
  • Page 28 1. The Other Party must inspect the delivered equipment, spare parts, goods and/or services on delivery and must submit any visible shortcomings to Peinemann in writing no later than seven days after the delivery, failing which any claim against Peinemann will lapse.

  • Page 29: Appendix

    10. APPENDIX 10.1 Schematic drawings PEINEMANN EQUIPMENT - USER MANUAL 1-XS...
  • Page 30 10. APPENDIX PEINEMANN EQUIPMENT - USER MANUAL1-XS...
  • Page 31 10. APPENDIX PEINEMANN EQUIPMENT - USER MANUAL 1-XS...
  • Page 32 10. APPENDIX PEINEMANN EQUIPMENT - USER MANUAL1-XS...
  • Page 33 10. APPENDIX PEINEMANN EQUIPMENT - USER MANUAL 1-XS...
  • Page 34 10. APPENDIX PEINEMANN EQUIPMENT - USER MANUAL1-XS...
  • Page 35 10. APPENDIX PEINEMANN EQUIPMENT - USER MANUAL 1-XS...
  • Page 36 10. APPENDIX PEINEMANN EQUIPMENT - USER MANUAL1-XS...
  • Page 37 10. APPENDIX PEINEMANN EQUIPMENT - USER MANUAL 1-XS...
  • Page 38 10. APPENDIX PEINEMANN EQUIPMENT - USER MANUAL1-XS...
  • Page 39 10. APPENDIX PEINEMANN EQUIPMENT - USER MANUAL 1-XS...
  • Page 40 10. APPENDIX PEINEMANN EQUIPMENT - USER MANUAL1-XS...
  • Page 41 10. APPENDIX PEINEMANN EQUIPMENT - USER MANUAL 1-XS...
  • Page 42 10. APPENDIX PEINEMANN EQUIPMENT - USER MANUAL1-XS...

  • Page 43: Parts List

    10. APPENDIX 10.2 Parts list 10.3 Certifications 10.4 Declaration of Conformity...
  • Page 44 PEINEMANNEQUIPMENT.COM...

Table of Contents