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HBK FUSION User Manual

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USER MANUAL
Version 2023.0
BN2622-12

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  • Page 1 USER MANUAL Version 2023.0 BN2622-12...
  • Page 2 Content is subject to change without notice – contact HBK for the latest version of this document. HBK ADVANTAGE, HBK FUSION, HBK COMPANION and all other trademarks, service marks, trade names, logos and product names are the property of Hottinger Brüel & Kjær A/S or a third-party company.

  • Page 3: Table Of Contents

    Install HBK FUSION Rack mounting Tabletop mounting Connect sensors Connect the sensor to a cable Connect HBK FUSION to software Configure your hardware Set up the hardware Set up channels with the software Factory default settings Frame (HBK HF-16) default settings...
  • Page 4 Volatile and non-volatile memory Correct positioning during operation Frames in a rack Frames on a tabletop Boards in the frame Calibration Synchronization HBK FUSION's use of PTP Fan control Adjusting the fan Constant temperature modes Fan speed modes Switching boards Removing a board...

  • Page 5: About Hbk Fusion

    About HBK FUSION ABOUT HBK FUSION HBK introduces a new era of data acquisition hardware with the HBK FUSION system of frames and boards. With universal inputs, scalable channel number, time-synchronised data and more, you gain high efficiency, high performance and reliability, and reduce the time to results.

  • Page 6: Release Info

    HBK FUSION hardware The HBK FUSION modular system allows the test equipment to easily grow with your testing needs. Start with a single board in a frame, then add up to 15 more boards to expand your channel count. Add more frames and boards as needed.

  • Page 7: A Complete System

    HBK COMPANION mobile app The HBK COMPANION app enables you to set up a project ahead of testing by scanning devices and sensors and identifying measurement positions and channel configurations. By importing the setup in HBK ADVANTAGE, sensor and channel configuration is automated.

  • Page 8: Supported Accessories

    4 × cross-head screws for rack mounting To order new or replacement items, contact your local representative. Mains cable A mains cable, which agrees with your declared region and type, is included with each HBK FUSION system: Item number Description AN-0033...
  • Page 9 Optional accessories available from HBK K-CLY4, K-CDY4, K-CXY3, K-CXY4, Pre-wired strain gauges with 4-wire configuration K-CRY8 or K-CLY9 Options: 1-meter lead 5-meter lead 10-meter lead - 9 -...

  • Page 10: Health And Safety Information

    HBK complies with the EU’s Waste Electrical and Electronic Equipment (WEEE) Directive, which issues the following waste handling instructions: Waste electrical and electronic equipment or batteries may be returned to your local HBK office for disposal. Do not dispose of electronic equipment or batteries as unsorted municipal waste.

  • Page 11: Safety Instructions

    Safety instructions Danger Signals an imminent hazardous situation, which, if not avoided, will result in death or serious injury. Warning Signals a possibly hazardous situation, which, if not avoided, will result in death or serious injury. Caution Signals a hazardous situation, which, if not avoided, could result in minor or moderate injury or damage to the product.

  • Page 12: Proper Use

    Proper use Proper use Connection For devices connected to a network, safety precautions must be taken to ensure that line breaks and other signal transmission interruptions do not occur in order to minimise data loss and other undefined states. Only approved accessories can be used or connected to the product. To disconnect the product and its power supply from the AC supply completely, unplug the mains power cable.
  • Page 13 Handling of heavy loads He/she is physically unsuited to carry out the task in question. He/she does not have adequate or appropriate knowledge or training. Before lifting the product, refer to the occupational health and safety organization, or equivalent, in your country for more information.

  • Page 14: Declaration Of Conformity

    Declaration of conformity Declaration of conformity NOTE The following is only guaranteed using accessories listed in this document. Conforms with the following national and international standards or technical specifications: The CE marking is the manufacturer's declaration that the product meets the requirements of the applicable EU directives.

  • Page 15: Testing With High Emc Immunity

    Testing with high EMC immunity Mechanical Non-operating: IEC 60068-2-6: Vibration: Accel.: 19.6 m/s (2 g ); Dur.: 60 min; Freq.: 5 to 500 Hz; Dir.: 3 axes IEC 60068-2-27: Shock: Accel.: 245 m/s (25 g ); Pulse: 6 ms; Impacts: 3 (pos/neg 3 axes) Operating: IEC 60068-2-6: Vibration: Accel.: 9.8 m/s (1 g ); Dur.: 60 min; Freq.: 5 to 500 Hz; Dir.: 3 axes IEC 60068-2-27: Shock: Accel.: 98.1 m/s (10 g );...
  • Page 16 Testing with high EMC immunity NOTE For good EMC immunity, it is very important to keep the internal and the external shielding galvanically isolated from each other. - 16 -...

  • Page 17: Getting Started

    Getting Started GETTING STARTED The following pages will help you get up and running with your new HBK FUSION hardware. What's in the box? 1. Frame (housing) 2. Input boards 3. Blank boards 4. Power supply cable with plug 5. Ethernet cable 6.

  • Page 18: Parts Overview

    Parts overview Parts overview 1. Board fastener 2. Input connectors 3. Plastic handle cover 4. Foot for tabletop mounting 5. Fan 6. Ethernet ports: a. 1 × RJ45 (up to 2.5 Gbit/s) b. 3 × optional SFP modules for optical/copper connection (up to 10 Gbit/s) 7.

  • Page 19: Install Hbk Fusion

    HBK FUSION frames can be mounted in standard 19-inch racks. 1. Remove the handle covers. 2. Use the four cross-head screws (included) to mount the frame in the rack. Leave a space of one rack unit (1 U) below each HBK FUSION frame for air flow. - 19 -...

  • Page 20: Tabletop Mounting

    Tabletop mounting 3. Replace the handle covers. Tabletop mounting The two feet at the base of the front of the frame have fold-up extensions. For tabletop mounting, unfold the extensions to ensure proper air flow. - 20 -...

  • Page 21: Connect Sensors

    Connect the sensor to a cable The first step in connecting sensors to the HBK FUSION hardware is to connect each sensor to the appropriate cable. The appropriate cable depends on the sensor type and board connector. See below.
  • Page 22 Connect the sensor to a cable 6-wire configuration: Pin 1: Excitation + Pin 2: Excitation – Pin 3: Signal – Pin 4: Not connected (TEDS data) Pin 5: Not connected (TEDS ground) Pin 6: Signal + Pin 7: Sense – Pin 8: Sense + 4-wire configuration: Pin 1: Excitation +...
  • Page 23 Connect the sensor to a cable Half-bridge sensors (5-wire/3-wire) Board type: B201-10 Connector type: 10 × RJ45 (each with 8 pins) Half bridges (resistive) can be connected in a 5-wire or 3-wire configuration. In a 3-wire configuration, the two 'sense' lines are omitted.
  • Page 24 Connect the sensor to a cable 0-wire: TEDS chip is inserted between pins 2 and 7 1-wire: TEDS chip is inserted between pins 4 and 5 EMC-immune cabling: To have an EMC-immune cabling, a special wire assignment is used. See "Testing with high EMC immunity"...
  • Page 25 Connect the sensor to a cable Passive 2-wire configuration: Pin 1: Not connected Pin 2: Not connected Pin 3: Signal – Pin 4: Not connected (TEDS data) Pin 5: Not connected (TEDS ground) Pin 6: Signal + Pin 7: Not connected Pin 8: Not connected Note that there needs to be a connection between Pin 4 and Pin 5 for sensor recognition.
  • Page 26 Connect the sensor to a cable Pin 6: Signal + Pin 7: Not connected Pin 8: Not connected Note that there needs to be a connection between Pin 4 and Pin 5 for sensor recognition. If TEDS is used, this is done by default.
  • Page 27 Connect the sensor to a cable 3-wire configuration: Pin 1: Not connected Pin 2: Excitation – Pin 3: Excitation +/Signal + Pin 4: Not connected (TEDS data) Pin 5: Not connected (TEDS ground) Pin 6: Not connected Pin 7: Sense – Pin 8: Not connected Connecting the TEDS chip: In addition, there are two ways to connect the TEDS chip:...

  • Page 28: Connect Hbk Fusion To Software

    Connect HBK FUSION to software Connect HBK FUSION to software When your HBK FUSION hardware is connected to the PC or network with supported software installed, it can be automatically detected by the software. You can then connect to one or more devices for recording data. Only one user can use a device at a time.

  • Page 29: Configure Your Hardware

    All relevant sensors connected. The frame connected to the mains and fully operational. Supported software: HBK ADVANTAGE installed on a connected PC (direct or via network switch). OPC UA client on any PC for remote configuration. Optional: HBK COMPANION app installed on an Android™ mobile device.
  • Page 30 Set up the hardware WARNING Any empty slot must be mounted with a blank board to meet the cooling requirements of the frame. 2. Connect your sensors to the input board(s). See "Connect sensors" on page 21 for more information. 3. Connect the frame to an AC supply. Nominal voltage input: 100 to 240 V. WARNING The frame must be positioned to allow access to the AC connector.

  • Page 31: Set Up Channels With The Software

    Set up channels with the software HBK ADVANTAGE is the primary tool to set up your HBK FUSION hardware channels and connected sensors. If desired, you can preconfigure channels using the HBK COMPANION app and transfer the settings to HBK ADVANTAGE via .csv file import.

  • Page 32: Bridge Board (Hbk B201-10) Default Settings

    Transducer electronic data sheet (TEDS) technology, IEEE 1451.4, is supported and is auto-enabled as default. Sensor characteristics are stored in templates within a TEDS chip built into the sensor and are automatically read by HBK FUSION allowing for the measurement chain to be quickly and effortlessly set up. Once a TEDS-enabled sensor is connected, all relevant meta data is transferred from the sensor to the channel configuration.

  • Page 33: Sample Rate

    Sample rate The manufacturer Serial number Sensor sensitivity Sensor type Measured quantity Electrical output signal Bridge excitation voltage Characteristic curve Calibration data The actual stored information may differ, depending on sensor type. Information such as sensitivity, may be edited during re-calibration and/or with the use of a TEDS editor. Sample rate Supported sample rates The sample rate domain (or sampling method) is determined by the type of device:...

  • Page 34: Bridge Board Sample Rate/Filter Combinations

    Bridge board sample rate/filter combinations Bridge board sample rate/filter combinations Bessel IIR filter low-pass Min. Sampling Rate Cut-off Max. Sampling Rate  (S/s) (Hz) (S/s) 0.01 0.02 0.05 1000 1000 5000 10000 20000 20000 20000 20000 20000 1000 20000 2000 20000 50000 1000 20000...
  • Page 35 Bridge board sample rate/filter combinations Butterwoth IIR filter low-pass Min. Sampling Rate Cut-off Max. Sampling Rate  (S/s) (Hz) (S/s) 0.01 0.02 0.05 1000 2000 2000 10000 20000 20000 20000 20000 1000 20000 2000 20000 5000 1000 20000 10000 2000 20000 20000 5000 20000...

  • Page 36: Operating Hbk Fusion

    User control To connect, set up and control your HBK FUSION hardware, use HBK ADVANTAGE software on a connected PC (direct or network connection). Set up of the hardware is also possible from any device using an OPC UA client to connect to HBK FUSION.

  • Page 37: Device Ownership

    The power inlet and the protective ground connection are located at the rear of the frame. A mains power cable, which is in accordance with the destination country's standards, is shipped with HBK FUSION. The power switch is also located at the rear of the frame. Ensure the power switch is ON.

  • Page 38: Direct Connection To A Pc

    It simply plugs in and requires no network configuration. Direct connection to a PC The frame can also be connected directly to the PC running HBK ADVANTAGE using the supplied LAN cable. In this case, an Internet connection is not required.

  • Page 39: Correct Positioning During Operation

    Correct positioning during operation A certificate of conformity that describes all the volatile and non-volatile memories related to this equipment, is available on request. Please contact your local HBK Service & Support office. Correct positioning during operation Frames in a rack Rack mounting requires a 19-inch, 4U rack, with at least 1U between racks for proper air circulation.

  • Page 40: Calibration

    HBK FUSION's use of PTP All HBK FUSION frames use PTP synchronization, thus enabling you to build distributed systems where the frames are close to the measurement object minimizing the need for sensor cables – all you need between the frame and the PC are LAN cables and an Ethernet switch.

  • Page 41: Fan Control

    Fan control Fan control There are three fans in the frame that all run at the same speed, thus they can effectively be considered one fan. WARNING If the hardware has been stored or transported at extreme temperatures, wait for at least 2 hours to allow the hardware to acclimatize before switching it on.

  • Page 42: Fan Speed Modes

    Switching boards With HBK FUSION hardware, it is possible to switch boards within a frame. This allows you to make different channel configurations for each test and to use only the hardware that is needed.

  • Page 43: Removing A Board

    Removing a board The slots can be filled with any combination of HBK FUSION boards. Boards are not stand-alone data acquisition units. WARNING Any empty slot must be mounted with a blank board to meet the cooling requirements of the frame.

  • Page 44: Inserting A Board

    Inserting a board 3. Remove the board from the frame. 4. For storage: Return the lever to its vertical position and lock it in place. For re-insertion: Leave the lever unlocked. Inserting a board 1. Align the board with the guide rails of the relevant slot in the frame. 2.
  • Page 45 Inserting a board 5. Raise the lever to its vertical position. If positioned correctly, the hook of the lever catches the fulcrum and connects the board to the backplane of the frame. 6. Lock the lever. Rotate the quarter-turn fastener clockwise. 7.

  • Page 46: Check Your Hardware

    CHECK YOUR HARDWARE There are various tools that allow you to check the status of your hardware: LEDs Device web page In HBK ADVANTAGE software In the OPC UA client LED status LED off – Channel not in use LED static green –...

  • Page 47: Hardware Status In Hbk Advantage

    Hardware status in HBK ADVANTAGE Hardware status in HBK ADVANTAGE Devices explorer shows a list of devices that are available to the connected PC or on the network. Hover the cursor over a device to view details. An info icon alerts you to issues with the hardware, such as suggested firmware updates.

  • Page 48: Device Web Page

    Device web page DEVICE WEB PAGE All HBK FUSION devices have a web page that can be accessed by typing in their respective IP addresses in any browser. The frame and each board have unique IP addresses. IP addresses are viewable in supported HBK data acquisition software. In HBK ADVANTAGE, for example, you can see device...
  • Page 49 Information provided on the device web page Serial number Clock setting (for synchronization) On the Overview page, you will find: Device type with channel count Description Serial number Hardware version Current firmware version On the Settings page, you will find: Network settings –...

  • Page 50: Update Firmware

    Update firmware WARNING To record data, all connected hardware must have the same firmware version. If you are connected to HBK FUSION devices with different firmware versions, the HBK data acquisition software will prompt you to update all devices to the latest firmware version.

  • Page 51: Edit Network Settings

    Edit network settings Edit network settings WARNING Changing the device's network settings may break the connection with your web browser and device web page. Each device must have a unique IP address on the LAN. The IP address can be obtained in different ways: Using DHCP: (default) A Dynamic Host Configuration Protocol (DHCP) server on the network automatically assigns an IP address to the device when it connects to the network.

  • Page 52: Edit Fan Settings

    Edit fan settings P2P: (default) peer to peer E2E: end to end, allows PTP synchronization to work using transparent clocks or non-PTP-aware networks 3. Click Apply. Edit fan settings To change the fan settings: 1. From the frame's web page, go to the Settings tab. 2.

  • Page 53: Load Default Settings

    Load default settings WARNING If you are restarting a board, the board will not be fully functional from that point. You will have to restart the frame as well. Load default settings You can load the "Factory default settings" on page 31 on individual boards or go to the frame and load the settings for all devices within the frame at one time.

  • Page 54: Maintenance And Care

    Regularly check the power cable for any damages, as you would other electrical installations and equipment. Always use the power cable delivered with the product and order a new one from HBK in the case of damage. If a special length is required, contact your HBK customer service and have trained personnel connect it.

  • Page 55: Replacing Air Filters

    0.8 Nm. Cleaning HBK FUSION is a maintenance-free product. However, you can clean the housing with a soft, slightly damp (not wet!) cloth. Please note the following information before cleaning the housing: Disconnect the hardware completely from all current and voltage supplies.

  • Page 56: Transportation, Storage And Disposal

    If the hardware has been transported at extreme temperatures, wait for at least 2 hours to allow the hardware to acclimatize before switching it on. Storage Store HBK FUSION hardware somewhere dry and enclosed. Disposal In accordance with national and local environmental protection, material recovery and recycling regulations, hardware that can no longer be used must be disposed of separately and not with normal household waste.

  • Page 57: Diagnostics And Troubleshooting

    IP addresses that are not in the same range. Normally, the first three octets are the same and the fourth one varies, such as 169.254.10.252 and 169.254.10.200. Identical IP addresses. The PC and HBK FUSION device must have at least one different digit in the fourth octet.

  • Page 58: Error States

    Error states "Connect sensors" on page 21 for graphical illustrations and wire references. Error states Full-bridge 6-wire configuration Error Cause Nothing connected No sensor connected Wire broken Broken sense lines Undefined error (all error types are active) Broken excitation and/or signal lines Bridge excitation overload Overload of the bridge excitation Overflow...
  • Page 59 Error states Nothing connected No sensor connected Undefined error (all error types are active) Broken excitation and/or signal lines Bridge excitation overload Overload of the bridge excitation Overflow Overflow or underflow of the DAQ input Quarter-bridge and temperature sensor 4-wire configuration Error Cause Nothing connected...

  • Page 60: Diagnostics In The Software

    An event log will show: Warnings, errors and other notifications Recording status during and after data recording Figure 3-2 Example of diagnostics shown in HBK ADVANTAGE software Diagnostic tools are available in both HBK ADVANTAGE and the OPC UA interface. - 60 -...

  • Page 61: Glossary

    10 Hz. The .bkc (BK Common) file format is an HBK format that saves data (time and function) with metadata and is an effective format to use when sharing data.
  • Page 62 Data acquisition. See Acquisition. Digital Indicator A digital representation of the measured values for a single channel. In the HBK ADVANTAGE, it is a visu- alization object to display the numerical value and physical unit of a signal. Edge Trigger A trigger that is initiated when a signal crosses, in a positive or negative direction, a set level.
  • Page 63 Embedded software running on measurement electronics. Frame One type of housing within the HBK FUSION platform. A frame has standard dimensions, 19-in wide and 4 U high to fit into standard cabinets. Frames have different functions for the platform: they power, synchronize and interconnect boards incl.
  • Page 64 Recording (noun) A file (or set of files) that contains the data and all associated metadata that is acquired during a recording ses- sion. In HBK ADVANTAGE, recordings are saved in .bkc format. Recording (verb) The act of collecting data for storage, playback, analysis or sharing.
  • Page 65 Glossary Scaling Determines the calibration characteristic and defines how a valid range of electrical values, for example, from 0 to 10 mV/V, is mapped to the corresponding engineering values, for example, from 0 to 50 N. Sensor A device that detects or measures a physical property and records, indicates, or otherwise responds to it. A passive sensor, such as a strain gauge, is generally not able to furnish energy at its output, so a conditioning cir- cuit surrounds the sensor to create a signal (voltage, current, or both).
  • Page 66 This scaling type defines a linear characteristic represented by a straight line through two calibration points. Y(t) Display Graph that shows the variation of the signal y over time. In HBK ADVANTAGE, it is a visualization object to dis- play the time series data of a signal both live and during post-processing.
  • Page 67 To learn more about all HBK offerings, please visit hbkworld.com.

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