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CELTIPOL CN-130 Technical Manual

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TECHNICAL MANUAL 2023
CN-130
PNEUMATIC EQUIPMENT FOR POLYURETHANE PROJECTION

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Summary of Contents for CELTIPOL CN-130

  • Page 1 TECHNICAL MANUAL 2023 CN-130 PNEUMATIC EQUIPMENT FOR POLYURETHANE PROJECTION...

  • Page 2: Table Of Contents

    CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual INDEX: 1. GENERAL CONDITIONS........................4 2. SAFETY CONDITIONS.........................5 3. APPLICATION SAFETY........................6 4. SAFE HANDLING OF CHEMICAL PRODUCTS..................7 5. EQUIPMENT TECHNICAL SHEET......................8 6. OVERVIEW............................9 7. 5500 EXPLODED VIEW PUMPING GROUP..................13 8.
  • Page 3 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 22. ELECTRICAL CONTROLS PANEL..................... 34 23. HOSE TRANSFORMER........................35 24. ELECTRICAL DIAGRAMS........................ 36 25. COMPONENTS LIST:........................40 26. TRANSFER PUMPS C-M 16......................42 27. RECIRCULATION KITS........................48 28. COMMERCIAL GUARANTEE......................50 29. CE DECLARATION..........................52...

  • Page 4: General Conditions

    CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 1. GENERAL CONDITIONS. Before installing and starting up the Machine, read all the technical and safety documentation included in this manual carefully. It is important to pay particular attention to the information included here in order to become acquainted with handing and operating conditions of the Unit.

  • Page 5: Safety Conditions

    The first consideration to take into account is that during the design and project stage of the CN-130 machine, the regulations in force regarding machine Safety and Prevention of Risk in the Work Place have been scrupulously respected. Therefore, we can firmly state that the machine is intrinsically safe.

  • Page 6: Application Safety

    CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 3. APPLICATION SAFETY. • It is advisable for personnel with a history of respiratory complaints to avoid exposure to all isocyanates. • Chemical products must be handled safely in accordance with manufacturer's recommendations.

  • Page 7: Safe Handling Of Chemical Products

    • Throughout the entire operation explained above, the area must be correctly ventilated. Safety personnel equipment: Celtipol recommends the following personnel safety equipment for operations with foaming (see table): •• Protective mask for airways. •• Goggles to protect the eyes.

  • Page 8: Equipment Technical Sheet

    CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 5. EQUIPMENT TECHNICAL SHEET. CN 130 PNEUMATIC EQUIPMENT 1. TECHNICAL CHARACTERISTICS: PREHEATER POWER 6.000 W TRANSFORMER POWER 5.000 W POWER SUPPLY 11.000 W MAXIMUM CONSUMPTION 16 A (3x400 V 50/60 Hz)

  • Page 9: Overview

    CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 6. OVERVIEW 7126 FRONT 7126 7059 7043 7043 7052-1 7053-3 7051 7052-2 7056 7052-3 7080 7053-1 7053-2 7054 7045 1037 1020 1020......... Transformer cover 7053-1..Hidraulic cylinder start-up pushbutton. 1037 ............Wheels.
  • Page 10 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual REAR. 7003 1030 7067 7081 7125 7082 1028 4110-2 4110-1 1025 5500 2888 2890 2787 2889 2100 7038 1025 ........Rear cylinder cover 4110-2 ..........POLY Heater. 1028........ Pump structure support 5500..........
  • Page 11 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual RIGHT SIDE: 1023 1022 1021 1035 8110 9110 1018 1019 1018 ..........Heater housing 1019........Transformer housing 1021..........Electrical cabinet 1022..........Control cover 1023 ......Pressure gauge support plate 1035..........Hose outlet unit.
  • Page 12 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual PNEUMATIC SYSTEM: 7043 3008 7033 7081 7034 7067 7125 7070 7070 3008 7082 3008...........Mufflers 7070......Quick Air Exhaust Valves 7033..........Stopcock 1/2” 7081........Solenoid valve N.C. 7034........1/2 "hose adapter 7082......... Solenoid valve N.O.

  • Page 13: Exploded View Pumping Group

    CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 7. 5500 EXPLODED VIEW PUMPING GROUP. Piston Ø130 Ref. DESCRIPTION 5553 5243 1/4”NPT plug 5530 O-ring Ø122int x 5.3 (x2) 5532 Screw M12x70 (x4) 5534 Pump release 5535 Screw M12x60(x4) 5541 Bottom base plate...

  • Page 14: Exploded View Pumps

    CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 8. EXPLODED VIEW PUMPS. 7141 ISO pump (Ø32). Ref. DESCRIPTION 5820 2112 Watertight washer 3/8” 3071 Elbow with racor 1/8” NPT (x2) 5830 5802 Upper base 5803 Nylon guide 5803 5804 Seal stop ring...
  • Page 15 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 7142 POLY pump (Ø32). 5820 Ref. DESCRIPTION 2112 Watertight washer 3/8” 5801 POLI packer bracket 5830 5802 Upper base 5803 Nylon guide 5803 5804 Seal stop ring 5805 Cylinder body 5806 Piston rod...
  • Page 16 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 3030 LUBRICATION PUMP: 4709 2778 Ref. DESCRIPTION 3045 2114 Washer 2778 Pump release 3028 Inlet non-return valve 3029 Outlet non-return valve 3036 Upper cover 3044 3037 Retaining nut 3038 Piston rod-piston joint...
  • Page 17 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 3028 Inlet non-return valve: 3066 Ref. DESCRIPTION 3035 Sphere Ø6 3035 3065 Fitting 1/4” 3066 Stop 1/8” 3065 3029 Outlet non-return valve: 3031 3035 Ref. DESCRIPTION 3031 Stop 1/8” 3034 Spring Ø5 3034 3035 Sphere Ø6...

  • Page 18: Liquid Filters Unit

    CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 9. 2100 LIQUID FILTERS UNIT 2111 2109 2112 2108 2107 2113 2108 2103 2106 2105 SPARE PARTS KIT (2208) Ref. DESCRIPTION 2103 O-ring Øin. 30x2 2103 O-ring Øin. 30x2 2106 Filter...

  • Page 19: Ends Of Stroke

    CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 10. ENDS OF STROKE. 7112 7115 3027 7115 7112 Ref. DESCRIPTION 3027 Vertical bracket 7112 End of stroke bracket 7115 Limit switch...

  • Page 20: Liquid Heater

    CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 11. 4110 LIQUID HEATER. Right side (POLY): 3020 3056 7001 3057 2758 3060 3021 Ref. DESCRIPTION 2758 Thermostat 5243 3019 Heater (ISO) 4762 3020 Heater (POLI) 3021 Heater cover 3056 Thermocouple probe...

  • Page 21: Hose Outlet Unit

    CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 12. 1035 HOSE OUTLET UNIT. 7045 7046 5243 7086 7003 7001 7001 7012 7011 1032 5243 Ref. DESCRIPTION 1032 Hose outlet block 5243 Plug 1/4’’ NPT 7001 M-M 3/8’’NPT-G3/8’’ joint 7003 Swift air connector female 3/8”...

  • Page 22: Hose

    CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 13. HOSE. 8110 MACHINE CONNECTION STRETCH 7005 2708 7008 2750 9117 2701 7004 7009 7223 2702 3007 9118 2707 7010 Ref. DESCRIPTION 2701 ISO line 2702 POLI line 2707 Hose wire...
  • Page 23 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 8130 HOSE FITTING. 7121 7007 7006 3005 2751 7120 7007 3004 7006 Ref. DESCRIPTION 2751 Insulator separator 3004 ISO hose fitting 3005 POLI hose fitting 7006 Connector 5/16 hose - 1/2...
  • Page 24 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 8120 GUN CONNECTION STRETCH. 3100-C 2703 3500 7006 2704 7007 7005 7004 2752 2707 2708 7005 4763 7133 Ref. DESCRIPTION 2020 7004 2020 Swift connector air gun 2703 ISO hose 7134...

  • Page 25: Start-Up Sequence

    CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 14. START-UP SEQUENCE. 1. Install the machine completely fixed and stable. 2. Electrical connection of the unit. Ensure that the electrical connection is correct and that the line is suitably shielded (magnetothermal and differential shielding).

  • Page 26: Selecting Work Temperature

    9. Close the stopcock taps for products on the gun and pull the trigger 2 or 3 times. 10. Close the air stopcock on the gun. 11. Dismantle the side and front housings of the gun for cleaning. Lubricate with Celtipol grease 12.

  • Page 27: Extended Stop Sequence (Over One Month)

     Re-add the spray until all the solvent has been bled from the system and only the plasticizer comes out of the side blocks  Apply a thick layer of Celtipol grease to each side of the front housing of the gun.  Once again, place the side blocks on the front housing of the gun ...

  • Page 28: System Maintenance

    CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 18. SYSTEM MAINTENANCE.  Lubricate the Piston rods when stopping the machine with D.O.P. (daily).  Clean and refill the gun with white lithium grease or petroleum jelly (daily).  Clean filters on the product input with ethyl-glycol (weekly).
  • Page 29 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual Gun:  Ensure that the product tap is fully open.  Check the cleanliness of the front hole on the mixing chamber.  Check for the extent of cleanliness in the filter grille.

  • Page 30: Locating Incidents

    Translation of the original manual 20. LOCATING INCIDENTS. The CN-130 machine has been designed and built to withstand severe work conditions with a high degree of reliability, on the condition that it is used and maintained in the appropriate manner. See below for information on possible incidents that may cause problems preventing continuing to operate with the Machine.
  • Page 31 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual a different color. By observing the color of the material coming out of the gun you will know which component is missing). To determine whether decompensation occurs as a result of an obstruction or as a...
  • Page 32 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 6. Failure in the ends of stroke in change of direction. The dosing pump system has two limit switches to change the direction of the pumping unit. If one of them fails, the pump unit will lock in position near where the end of stroke has failed.

  • Page 33: Fault Detection In The Application

    CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 21. FAULT DETECTION IN THE APPLICATION: The simplest way to objectively detect if there are faults in the application is to observe the spraying, which is affected by the following parameters: ...
  • Page 34 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 22. ELECTRICAL CONTROLS PANEL. 7203 7204 7206 7208 7211 7207 7213 7215 7219 7221 7203..General magnetothermal 3x32A Hose Alarm....R5 7204..... General contactor K1 Cylinder....R6-R7-R8 7206..........Fuses 7211....... Control transformer Polyol...... (F1-F2) 7207....Maneuvring fuses (F7-F8)
  • Page 35 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 23. HOSE TRANSFORMER. 7042 7222 5000 VA transformer connection example Electrical connections for different lengths of heated hoses 7222......Ammeter transformer. 7042........Hose transformer.
  • Page 36 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 24. ELECTRICAL DIAGRAMS.
  • Page 37 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual...
  • Page 38 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual...
  • Page 39 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual...
  • Page 40 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 25. COMPONENTS LIST: 1018 Heater housing..........p-11 3019 ISO heater.............p-20 1019 Transformer housing........p-11 3020 POLY heater..........p-20 1020 Transformer cover..........p-9 3021 Heater cover..........P-20 1021 Electrical cabinet.......... p-11 3027 Vertical bracket..........p-19 1022 Control cover..........
  • Page 41 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 5553 Screw M14x200..........p-13 7052-3 Temperature controller HOSE....p-9 5554 Rod guide ring..........p-13 7053-1 Hidraulic cylinder start-up pushbutton..p-9 5555 Wiper seal.............p-13 7053-2 Hose start-up pushbutton......p-9 5590 Plate supports (i/d)........p-13 7053-3 Heater start-up pushbutton......p-9...
  • Page 42 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual TRANSFER PUMPS C-M 16 Technical characteristics of the equipment  Air pressure:......................101lb/in²  Air consumption:....................53gal/min.  Maximum product outlet pressure:..............290lb/in²  Pressure ratio:......................2,8 : 1  Outflow:....................... 8gal/min.
  • Page 43 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual Safety in the use of the equipment • It is advisable for personnel with a history of respiratory complaints to avoid exposure to all isocyanates. • Chemical products must be handled safely in accordance with manufacturer's recommendations.
  • Page 44 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual Start up  Insert the pump through the mouth of the drum  Screw the clamp to the drum (5074) and tighten the seal (It is recommended to apply grease to both threads and gasket).
  • Page 45 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual Kit 5006: Kit 5072: 5059 5028 5072 5060 5059 5006 5069 Kit 5075: 5827 5826 5053 5054 5080 Kit 5071: 5075 5051 5071 5034 5036 5052...
  • Page 46 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 5001 5030 5029 5005 5027 5002 5066 5006 5003 5025 5024 5049 5047 5065 5045 5075 5056 5050 5068 5048 5046 5055 5057 5011 5013 5067 5072 5019 5007 5058 5005...
  • Page 47 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual Transfer pump part list C-M 16 DESCRIPTION Kit.5006 Gaskets and felts 2109 Joint M 1/2” – M 1 1/16” SAE DESCRIPTION 2918 Product outlet hose 5028 Felts 2919 Air inlet hose...
  • Page 48 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 27. RECIRCULATION KITS. 5105 5106 DESCRIPTION 5105 Recirculation ISO KIT 5106 Recirculation POLI KIT Eventually, the products from the machine must be recirculated. With the recirculation of the products it is possible to raise their temperature before their application and the air and moisture is purged, this being specially important when the weather is cold.
  • Page 49 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual To recirculate the machine, proceed as follows: Introduce each transfer pump in its corresponding drum. Insert the recirculation rods in the breather caps of the Isocyanate and Polyol drums. Care must be taken not to insert the Isocyanate rod into the Polyol drum, or the Polyol rod into the Isocyanate drum.
  • Page 50 2. This guarantee does not cover or pay for damages resulting from changes or adjustments that may be made to the product, without the prior written consent of CELTIPOL in order to comply with safety or technical standards, national or local, in countries other than those for which the product has been designed and manufactured.
  • Page 51  Failure to use the product for purposes other than those for which it is designed or failure to comply with CELTIPOL's instructions for use and maintenance.  Installation or use of the product in a manner that does not comply with the technical or safety regulations of the country where used.
  • Page 52 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual 29. CE DECLARATION.
  • Page 53 CN-130 TECHNICAL MANUAL 03-2023 Translation of the original manual...

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