CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual TABLE OF CONTENTS: 1. GENERAL CONDITIONS........................4 2. SAFETY CONDITIONS.........................5 3. APPLICATION SAFETY........................6 4. SAFE HANDLING OF CHEMICAL PRODUCTS..................7 5. EQUIPMENT TECHNICAL SHEET......................8 6. OVERVIEW............................9 7. PUMPING GROUP EXPLODED VIEW. 8100..................16 8.
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CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual 21. SYSTEM MAINTENANCE....................... 43 22. GENERAL BREAKDOWNS......................44 23. LOCATING INCIDENTS........................46 24. FAULT DETECTION IN THE APPLICATION:..................49 25. LIST OF COMPONENTS........................50 26. TRANSFER PUMPS C-M 16......................52 27. COMMERCIAL GUARANTEE......................58 28. CE DECLARATION..........................60...
CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual 1. GENERAL CONDITIONS. Before installing and starting up the Machine, read all the technical and safety documentation included in this manual carefully. It is important to pay particular attention to the information included here in order to become acquainted with handing and operating conditions of the Unit.
The first consideration to take into account is that during the design and project stage of the CHL-350 machine, the regulations in force regarding machine Safety and Prevention of Risk in the Work Place have been scrupulously respected. Therefore, we can firmly state that the machine is intrinsically safe.
CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual 3. APPLICATION SAFETY. It is advisable for personnel with a history of respiratory complaints to avoid exposure to all isocyanates. • Chemical products must be handled safely in accordance with manufacturer's recommendations.
• Throughout the entire operation explained above, the area must be correctly ventilated. Safety personnel equipment: Celtipol recommends the following personnel safety equipment for operations with foaming (see table): •• Protective mask for airways. •• Goggles to protect the eyes.
CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual 5. EQUIPMENT TECHNICAL SHEET. HYDRAULIC EQUIPMENT CHL-350 1.: TECHNICAL CHARACTERISTICS PREHEATER POWER 18.000 W POWER TRANSFORMER 6.000 W ELECTRIC ENGINE POWER 5.5 Kw (7 HP) INSTALLED POWER 29.500 W WORK PRESSURE...
CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual 6. OVERVIEW 3536 FRONT VIEW 3533 3538 3571 3530 8100 7045 7045 2100-A 3017 3018 7043 7044 7228 7049 3503 8110 REF. DESCRIPTION 2100-A Liquid filters unit 3017 Polyol Heater cover...
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CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual CONTROL 7059 7057 7052 7074 7053 7057 7052 7168 7057 7056 7052 7058 7053 7055 7053 7054 7053 REF. DESCRIPTION 7052 Temperature controller ESM4420 7053 Start/stop button Ammeter 7054 7055 Main switch...
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CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual REAR 3534 2332 5284 REF. DESCRIPTION 2332 Air distributor set 3534 Back cover 5284 Lubrication Liquid Bottle...
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CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual LEFT SIDE: 3535 3534 6040 3531 REF. DESCRIPTION 3531 Isocyanate heater protection 3534 Back cover 3535 Control cabinet 6040 Identification plate...
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CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual RIGHT SIDE: without back cover or grill 7039 3532 7140 5737 REF. DESCRIPTION 3532 Polyol heater protection 5737 Electric motor 112M-4 5,5 Kw 7039 Solenoid valve 7140 Pump PHP 1 20-25-32 FHRM...
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CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual DETAIL: no housings 3002 7092 REF. DESCRIPTION 3002 Manhole cover 7092 Oil filler cap...
CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual 7. PUMPING GROUP EXPLODED VIEW. 8100. GR002 GR001 GR003 2100 2100 REF. DESCRIPTION GR001 Pump head group GR002 Cylinder group with solenoid valve GR003 Double piston group 2100-A Liquid filter set...
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CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual GR002: Cylinder group with solenoid valve. 5287 7039 5286 3570 7001 7035 2421 GR004 2421 5292* REF. DESCRIPTION 5302 GR004 Cylinder group 2421 O-ring Øint14 x 2,5 3570 Solenoid valve base plate...
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CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual GR004: Cylinder group. 3561 3545 5288 GR006 GR005 5288 REF. DESCRIPTION GR005 End of course group GR006 Lubrication pump group 3545 Cylinder body 3561 M12 tie rod 5288 O-ring Øint55 x 4...
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CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual GR005: End of course group. 7712 2062 2061 5296 3565 3539 3583 3556 7708 5303 3542 5290 3552 3551-B 5291 7701 5065 5304 REF. DESCRIPTION 2061 M6 grease nipple 2062 Grease nipple cover...
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CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual GR006: Lubrication pump group. 3552 5296 5293 3556 3555 5293 7708 3551-A 7712 3569 5290 3542 5303 7701 3582 5065 5291 REF. DESCRIPTION 3542 Bronze guide bushing 3551-A Base ( isocyanate side )
CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual 16. START-UP SEQUENCE. 1. Install the machine completely fixed and stable. 2. Electrical connection of the unit. Ensure that the electrical connection is correct and that the line is suitably shielded (magnetothermal and differential shielding).
18. SELECTING WORK CYCLE. Celtipol machines can be fitted, if required by the customer, with a cycle counter (e) with preselect and with the possibility of blocking when the machine reaches the end of the cycles indicated.
9. Close the stopcock taps for products on the gun and pull the trigger 2 or 3 times. 10. Close the air stopcock on the gun. 11. Dismantle the side and front housings of the gun for cleaning. Lubricate with Celtipol grease 12.
5. Re-add the spray until all the solvent has been bled from the system and only the plasticizer comes out of the side blocks 6. Apply a thick layer of Celtipol grease to each side of the front housing of the gun. 7. Once again, place the side blocks on the front housing of the gun 8.
CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual 22. GENERAL BREAKDOWNS. Another way of avoiding incorrect handling of the equipment and to avoid any possible situation of risk is to know how to detect the source of the more frequent breakdowns, as well as to know how to solve them.
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CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual point away from the machine (product feed) and move downstream, starting with the products tanks: Check for product in the tanks. Check the temperature of the material, since an excessively cold material, especially in the bottom of the tank, will increase the viscosity of the material and will block the transfer pumps.
Translation of the original manual 23. LOCATING INCIDENTS. The CHL-350 machine has been designed and built to withstand severe work conditions with a high degree of reliability, on the condition that it is used and maintained in the appropriate manner. See below for information on possible incidents that may cause problems preventing continuing to operate with the Machine.
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CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual It is very important to turn the general switch (a) to the OFF position and / or disconnect the machine from the electric current before handling the elements inside the electrical panel. It is very important to turn the general switch (a) to the OFF position and / or disconnect the machine from the electric current before handling the elements inside the electrical panel.
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CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual The dosing pump system has two limit switchs ref.(5292 or 5302) to change the direction of the pumping unit. If one of them fails, the pump unit will lock in position near where the end of stroke has failed.
CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual 24. FAULT DETECTION IN THE APPLICATION: The simplest way to objectively detect if there are faults in the application is to observe the spraying, which is affected by the following parameters: Temperature: A material that is too hot will produce separation in the fan.
CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual 25. LIST OF COMPONENTS. 2020 Swift connector air gun....p.31 3503 Motor ventilation grill......p.9 2061 M6 Grease nipple.......p.20 3530 Front housing........p.9 2062 Grease nipple cover......p.20 3531 Isocyanate heater protection..p.12 2100-A Liquid filter set....p.9, 16, 24...
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CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual 3601 Spare KIT Plyol gaskets ....p.16 7044 Hydraulic high pr. gage Ø62.....p.9 3602 Spare KIT Isocyanate gaskets..p.16 7045 Products high pr. gage Ø62..p.9, 26 4762 Allen screw M6 x 60......p.26 7046 Presostat..........
CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual 26. TRANSFER PUMPS C-M 16 Technical characteristics of the equipment Air pressure:......................7kg/cm² Air consumption:....................200l/min. Maximum product outlet pressure:..............20kg/cm² Pressure ratio:......................2,8 : 1 Outflow:......................... 30l/min.
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CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual Safety in the use of the equipment • It is advisable for personnel with a history of respiratory complaints to avoid exposure to all isocyanates. • Chemical products must be handled safely in accordance with manufacturer's recommendations.
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CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual Start up Insert the pump through the mouth of the drum Screw the clamp to the drum (5074) and tighten the seal (It is recommended to apply grease to both threads and gasket).
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CHL-350 TECHNICAL MANUAL 03-2021 Translation of the original manual Transfer pump part list C-M 16 DESCRIPTION Kit.5006 Gaskets and felts 2918 Product outlet hose DESCRIPTION 2919 Air inlet hose 5028 Felts 5001 Cilinder head cover 5826 Packing base 5002 Upper spring...
2. This guarantee does not cover or pay for damages resulting from changes or adjustments that may be made to the product, without the prior written consent of CELTIPOL in order to comply with safety or technical standards, national or local, in countries other than those for which the product has been designed and manufactured.
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Failure to use the product for purposes other than those for which it is designed or failure to comply with CELTIPOL's instructions for use and maintenance. Installation or use of the product in a manner that does not comply with the technical or safety regulations of the country where used.