Related Manuals for CELTIPOL CHL-400
Summary of Contents for CELTIPOL CHL-400
- Page 1 TECHNICAL MANUAL 2022 CHL-400 HYDRAULIC SYSTEM FOR SPRAYING POLYURETHANE, POLYUREAS AND BI-COMPONENTS...
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Page 2: Table Of Contents
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual TABLE OF CONTENTS: 1. GENERAL CONDITIONS........................4 2. SAFETY CONDITIONS.........................5 3. APPLICATION SAFETY........................6 4. SAFE HANDLING OF CHEMICAL PRODUCTS..................7 5. EQUIPMENT TECHNICAL SHEET......................8 6. OVERVIEW............................9 7. PUMPING GROUP EXPLODED VIEW. 8200..................16 8. - Page 3 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 21. SYSTEM MAINTENANCE....................... 43 22. GENERAL BREAKDOWNS......................44 23. LOCATING INCIDENTS........................46 24. FAULT DETECTION IN THE APPLICATION:..................49 25. LIST OF COMPONENTS........................50 26. TRANSFER PUMPS C-M 16......................52 27. COMMERCIAL GUARANTEE......................58 28. CE DECLARATION..........................60...
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Page 4: General Conditions
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 1. GENERAL CONDITIONS. Before installing and starting up the Machine, read all the technical and safety documentation included in this manual carefully. It is important to pay particular attention to the information included here in order to become acquainted with handing and operating conditions of the Unit. -
Page 5: Safety Conditions
The first consideration to take into account is that during the design and project stage of the CHL-400 machine, the regulations in force regarding machine Safety and Prevention of Risk in the Work Place have been scrupulously respected. Therefore, we can firmly state that the machine is intrinsically safe. -
Page 6: Application Safety
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 3. APPLICATION SAFETY. It is advisable for personnel with a history of respiratory complaints to avoid exposure to all isocyanates. • Chemical products must be handled safely in accordance with manufacturer's recommendations. -
Page 7: Safe Handling Of Chemical Products
• Throughout the entire operation explained above, the area must be correctly ventilated. Safety personnel equipment: Celtipol recommends the following personnel safety equipment for operations with foaming (see table): •• Protective mask for airways. •• Goggles to protect the eyes. -
Page 8: Equipment Technical Sheet
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 5. EQUIPMENT TECHNICAL SHEET. HYDRAULIC EQUIPMENT CHL-400 1.: TECHNICAL CHARACTERISTICS PREHEATER POWER 21.600 W POWER TRANSFORMER 6.000 W ELECTRIC ENGINE POWER 5.5 Kw (7 HP) INSTALLED POWER 33.100 W WORK PRESSURE... -
Page 9: Overview
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 6. OVERVIEW FRONT VIEW 3536 3533 3538 3571 3530 8200 7045 7045 2100 3017 3018 7043 7044 7228 7049 3503 8110 REF. DESCRIPTION 2100 Liquid filters unit 3017 Polyol Heater cover... - Page 10 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual CONTROL 7059 7057 7052 7074 7053 7057 7052 7168 7057 7056 7052 7058 7053 7055 7053 7054 7053 REF. DESCRIPTION 7052 Temperature controller ESM4420 7053 Start/stop button Ammeter 7054 7055 Main switch...
- Page 11 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual REAR 3534 2332 5284 REF. DESCRIPTION 2332 Air distributor set 3534 Back cover 5284 Lubrication Liquid Bottle...
- Page 12 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual LEFT SIDE: 3535 3534 6040 9110 3531 REF. DESCRIPTION 3531 Isocyanate heater protection 3534 Back cover 3535 Control cabinet 6040 Identification plate 9110 Black heat shrink tubing...
- Page 13 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual RIGHT SIDE: without back cover or grill 7039 3532 7140 5737 REF. DESCRIPTION 3532 PolYol heater protection 5737 Electric motor 112M-4 5,5 Kw 7039 Solenoid valve 7140 Pump PHP 1 20-25-32 FHRM...
- Page 14 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual DETAIL: no housings 3002 7092 REF. DESCRIPTION 3002 Manhole cover 7092 Oil filler cap...
- Page 15 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual DETAIL: no housings 3573 3569 9100 9101 3572 5284 REF. DESCRIPTION 3572 Input non-return valve (lubrification) 3573 Output non-return valve (lubrification) 5284 Lubrication Liquid Bottle 5285 Plug 1/4” 9100 Polyamide tube 8x1...
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Page 16: Pumping Group Exploded View. 8200
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 7. PUMPING GROUP EXPLODED VIEW. 8200. GR002 GR001 GR003 2100 2100 REF. DESCRIPTION GR001 Pump head group GR002 Cylinder group with solenoid valve GR003 Double piston group 2100 Liquid filter set... - Page 17 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual GR001: Pump head group. 3567 2112 3568 3554 3950 5243 5613 5708 5280 5297 2102 2850 5281 3553 3578 REF. DESCRIPTION 2102 Watertight washer 1” 2112 Watertight washer 3/8” 2850 Ø18 Sphere...
- Page 18 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual GR002: Cylinder group with solenoid valve. 5287 7039 5286 3570 7001 7035 2421 GR004 2421 5292 REF. DESCRIPTION GR004 Cylinder group 2421 O-ring Øint14 x 3 3570 Solenoid valve base plate...
- Page 19 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual GR004: Cylinder group. GR006 3561 5288 3545 GR005 5288 REF. DESCRIPTION GR005 End of course group GR006 Lubrication pump group 3545 Cylinder body 3561 M12 tie rod 5288 O-ring Øint55 x 4...
- Page 20 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual GR005: End of course group. 7713 2062 2061 5298 3565 3539 3583 3556 7709 5303 3542-A 5290 3952 3951-B 7701 5065 5304 REF. DESCRIPTION 2061 M6 grease nipple 2062 Grease nipple cover...
- Page 21 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual GR006: Lubrication pump group. 3552 5296 5293 3556 3555 5293 7708 3551-A 7712 3569 5290 3542-A 5303 7701 3582 5065 REF. DESCRIPTION 3542-A Bronze guide bushing 3555 Lubrication cylinder 3556 Hexagonal pillar 3569 Plastic plug 1/4”NPT...
- Page 22 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual GR003: Double piston group. 3588 3590 3584-A 3946-A 5301 3947 GR007 3948 3948 3590 3589 3947 5301 3588 3946-A 3949 3590 5299 5301 5301 5299 3949 3589 3585-A 3590 GR007 REF.
- Page 23 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual GR007: Hydraulic piston group 2213 3541-D 3541-C 3589 3603 3540 3589 REF. DESCRIPTION Piston seal Spare KIT: piston seal 2213 (x2) + piston guide (1) 3540 Piston 3541-C Piston rod (isocyanate side)
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Page 24: Liquid Filter Exploded View 2100
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 8. LIQUID FILTER EXPLODED VIEW 2100 2111 2109 2112 2108 2104 2107 2113 2108 2103 2106 2105 REF. DESCRIPTION 2103 O-ring Øint30 x 2 SPARE KIT (2208) 2104 Filter body 2103 O-ring Øint 30 x 2... -
Page 25: Air Distributor Set 2332
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 9. AIR DISTRIBUTOR SET 2332. 3579 7170 7069 7033 7035 7032 7034 7036 7003 REF. DESCRIPTION 3579 Air distributor 7003 Female quick connector 3/8” 7032 Air regulator 1/2” MC202-R00 7033 Valve 1/2”... -
Page 26: Liquid Heater Exploded View
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 10. LIQUID HEATER EXPLODED VIEW 7045 3018 2758 5243 3580 3076 4762 3574 3057 5243 5243 7046 3081 3053 3581 REF. DESCRIPTION 2758 Thermostat 3018 Isocyanate Heater cover 3053 Ø14 Spring for resistance... -
Page 27: Hidraulic Pump And Sleeves
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 11. HIDRAULIC PUMP AND SLEEVES 3595 3593 3591 7140 3598 5737 3597 3576 7140 3575 3577 7228 2114 7087 5738... - Page 28 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 3591 3592 3573 5850 5851 2910 2912 2915 3593 2911 2913 5850 5851 Ref. DESCRIPTION Ref. DESCRIPTION 2114 Watertight washer 1/2” 2910 Polyol heater inlet hydraulic pipe 3575 Reduction M-M 3/4”G – 3/8”G 2911 Polyol heater outlet hydraulic pipe 3576 Tee F-M-M 3/8”G...
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Page 29: Hose
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 12. HOSE. 8110 MACHINE CONNECTION STRETCH 7005 2708 7008 2750 9117 2701 7004 7009 7223 2702 3007 9118 2707 7010 Ref. DESCRIPTION 2701 ISO line 2702 POLY line 2707 Hose wire 2708 Hose air conduit (tube Ø6) - Page 30 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual HOSE FITTING. 7121 7007 7006 3005 2751 7120 7007 3004 7006 Ref. DESCRIPTION 2751 Insulator separator 3004 ISO hose fitting 3005 POLY hose fitting 7006 Connector 5/16 hose - 1/2 7007 Connector 5/16 hose - 9/16...
- Page 31 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual GUN CONNECTION STRETCH. 3100-C 2703 3500 7006 2704 7007 7005 7004 2752 2707 2708 7005 4763 7133 Ref. DESCRIPTION 2020 7004 2020 Swift connector air gun 2703 ISO hose 7134 2704...
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Page 32: Electrical Controls Panel
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 13. ELECTRICAL CONTROLS PANEL. 7206 7207 9001 9003 9003 9012 9013 7208 9011 9010 9002 7210 7211 7212 7213 7215 7219 7221 7221 Solid state relays 7206 Fuse holder 9001 General magnetothermal 3x63A. -
Page 33: Electrical Diagrams
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 14. ELECTRICAL DIAGRAMS. - Page 34 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual...
- Page 35 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual...
- Page 36 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual...
- Page 37 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual...
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Page 38: Machine Controls
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 15. MACHINE CONTROLS a: General switch. m: On-off heater hose. b: Green pilot light. n: Hose ammeter. c: Emergency stop. o: POLY-ISO pump start-stop. d: RESET button with red light. p: Start-stop hydraulic pump. - Page 39 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual y: Air intake stopcock : Isocyanate input connection : Polyol input connection : Compressed air inlet connection : Auxiliary compressed air connections...
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Page 40: Start-Up Sequence
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 16. START-UP SEQUENCE. 1. Install the machine completely fixed and stable. 2. Electrical connection of the unit. Ensure that the electrical connection is correct and that the line is suitably shielded (magnetothermal and differential shielding). Check the correct connection of the phases. -
Page 41: Selecting Work Temperature
18. SELECTING WORK CYCLE. Celtipol machines can be fitted, if required by the customer, with a cycle counter (e) with preselect and with the possibility of blocking when the machine reaches the end of the cycles indicated. -
Page 42: Daily Stop Sequence
9. Close the stopcock taps for products on the gun and pull the trigger 2 or 3 times. 10. Close the air stopcock on the gun. 11. Dismantle the side and front housings of the gun for cleaning. Lubricate with Celtipol grease 12. -
Page 43: Extended Stop Sequence (Over One Month)
5. Re-add the spray until all the solvent has been bled from the system and only the plasticizer comes out of the side blocks 6. Apply a thick layer of Celtipol grease to each side of the front housing of the gun. 7. Once again, place the side blocks on the front housing of the gun 8. -
Page 44: General Breakdowns
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 22. GENERAL BREAKDOWNS. Another way of avoiding incorrect handling of the equipment and to avoid any possible situation of risk is to know how to detect the source of the more frequent breakdowns, as well as to know how to solve them. - Page 45 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual point away from the machine (product feed) and move downstream, starting with the products tanks: Check for product in the tanks. Check the temperature of the material, since an excessively cold material, especially in the bottom of the tank, will increase the viscosity of the material and will block the transfer pumps.
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Page 46: Locating Incidents
Translation of the original manual 23. LOCATING INCIDENTS. The CHL-400 machine has been designed and built to withstand severe work conditions with a high degree of reliability, on the condition that it is used and maintained in the appropriate manner. See below for information on possible incidents that may cause problems preventing continuing to operate with the Machine. - Page 47 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual It is very important to turn the general switch (a) to the OFF position and / or disconnect the machine from the electric current before handling the elements inside the electrical panel. It is very important to turn the general switch (a) to the OFF position and / or disconnect the machine from the electric current before handling the elements inside the electrical panel.
- Page 48 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 7. Failure in the ends of stroke in change of direction. The dosing pump system has two limit switchs ref.(5292) to change the direction of the pumping unit. If one of them fails, the pump unit will lock in position near where the end of stroke has failed.
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Page 49: Fault Detection In The Application
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual Until the temperature drops below the programmed limit, machine operation cannot be restarted. To do this, press the RESET button with the red light (d) located above the emergency stop, and then reset the start buttons of each function (h, m, o, p). -
Page 50: List Of Components
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 25. LIST OF COMPONENTS. 2020 Swift connector air gun......p.31 3531 Isocyanate heater protection....p.12 2061 M6 Grease nipple........p.20 3532 Polyol heater protection......p.13 2062 Grease nipple cover.........p.20 3533 Transformer housing.........p.9 2100 Liquid filter set.......p.9, 16, 24... - Page 51 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 3950 Pump head..........p.17 7053 Start/stop button........p.10 3951-A Base (Iso side)........p.21 7054 Ammeter..........p.10 3951-B Base (Polyol side).........p.20 7055 Main switch 3x63A........p.10 3952 Closing ring........p.20, 21 7056 Emergency stop........p.10 4762 Allen screw M6 x 60........
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Page 52: Transfer Pumps C-M 16
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 26. TRANSFER PUMPS C-M 16 Technical characteristics of the equipment Air pressure:......................7kg/cm² Air consumption:....................200l/min. Maximum product outlet pressure:..............20kg/cm² Pressure ratio:......................2,8 : 1 Outflow:......................... 30l/min. - Page 53 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual Safety in the use of the equipment • It is advisable for personnel with a history of respiratory complaints to avoid exposure to all isocyanates. • Chemical products must be handled safely in accordance with manufacturer's recommendations.
- Page 54 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual Start up Insert the pump through the mouth of the drum Screw the clamp to the drum (5074) and tighten the seal (It is recommended to apply grease to both threads and gasket).
- Page 55 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual Kit 5006: Kit 5072: 5059 5028 5072 5060 5059 5006 5069 Kit 5075: 5827 5826 5053 5054 5080 Kit 5071: 5075 5051 5071 5034 5036 5052...
- Page 56 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 5001 5030 5029 5005 5027 5002 5066 5006 5003 5025 5024 5049 5047 5065 5045 5075 5056 5050 5068 5048 5046 5055 5057 5011 5013 5067 5072 5019 5007 5058 5005...
- Page 57 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual Transfer pump part list C-M 16 Kit.5006 Gaskets and felts DESCRIPTION DESCRIPTION 2109 Joint M 3/4” – M 1 1/16” SAE 5028 Felts 2918 Product outlet hose 5826 Packing base 2919...
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Page 58: Commercial Guarantee
2. This guarantee does not cover or pay for damages resulting from changes or adjustments that may be made to the product, without the prior written consent of CELTIPOL in order to comply with safety or technical standards, national or local, in countries other than those for which the product has been designed and manufactured. - Page 59 Failure to use the product for purposes other than those for which it is designed or failure to comply with CELTIPOL's instructions for use and maintenance. Installation or use of the product in a manner that does not comply with the technical or safety regulations of the country where used.
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Page 60: Ce Declaration
CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual 28. CE DECLARATION. - Page 61 CHL-400 TECHNICAL MANUAL 07-2022 Translation of the original manual...