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Related Manuals for CELTIPOL CN-4
Summary of Contents for CELTIPOL CN-4
- Page 1 TECHNICAL MANUAL 2021 CN-4 PNEUMATIC EQUIPMENT FOR POLYURETHANE PROJECTION...
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Page 2: Table Of Contents
CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual INDEX: 1. GENERAL CONDITIONS........................3 2. SAFETY CONDITIONS.........................4 3. APPLICATION SAFETY........................5 4. SAFE HANDLING OF CHEMICAL PRODUCTS..................6 5. EQUIPMENT TECHNICAL SHEET......................7 6. OVERVIEW............................8 7. LUBRICATION PUMP........................11 8. EXPLODED VIEW CILINDER......................13 9. -
Page 3: General Conditions
CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 1. GENERAL CONDITIONS. Before installing and starting up the Machine, read all the technical and safety documentation included in this manual carefully. It is important to pay particular attention to the information included here in order to become acquainted with handing and operating conditions of the Unit. -
Page 4: Safety Conditions
The first consideration to take into account is that during the design and project stage of the CN-4 machine, the regulations in force regarding machine Safety and Prevention of Risk in the Work Place have been scrupulously respected. Therefore, we can firmly state that the machine is intrinsically safe. -
Page 5: Application Safety
CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 3. APPLICATION SAFETY. • It is advisable for personnel with a history of respiratory complaints to avoid exposure to all isocyanates. • Chemical products must be handled safely in accordance with manufacturer's recommendations. -
Page 6: Safe Handling Of Chemical Products
• Throughout the entire operation explained above, the area must be correctly ventilated. Safety personnel equipment: Celtipol recommends the following personnel safety equipment for operations with foaming (see table): •• Protective mask for airways. •• Goggles to protect the eyes. -
Page 7: Equipment Technical Sheet
CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 5. EQUIPMENT TECHNICAL SHEET. CN 4 PNEUMATIC EQUIPMENT 1. TECHNICAL CHARACTERISTICS: WORK PRESSURE 100 bar ADMISSIBLE HOSE LENGTH 60 meter 8,5 l/min MAXIMUM PRODUCTION 10,6 kg/min MACHINE WEIGHT 45 Kg 925x590x510 mm... -
Page 8: Overview
CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 6. OVERVIEW FRONT 7067 8004 7034 8003 8004 7033 8005 7036 7045 7033. Stopcock 1/2”. 7067. Air filter and pressure regulator. 7034. Hose adapter 1/2”. 8003. Pneumatic directional valve. 7036. Air pressure gauge. - Page 9 CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual REAR. 5544 8006 3030 7141 7142 7038 2100 2100. Liquid filters unit. 7141. Isocyanate pump unit. 3030. Lubrication pump. 7142. Polyol pump unit. 5544. Pneumatic cilinder Ø130. 8006. Ends of stroke.
- Page 10 CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual LEFT SIDE. 8004 7067 8003 8007 1025 1025 2150 7081 1025 Cylinder cover. 8003. Pneumatic directional valve. 2150. Liquid Outlet Set. 8004. Pneumatic muffler. 7067. 1/2” Air regulator with filter. 8007. Air distributor.
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Page 11: Lubrication Pump
CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 7. LUBRICATION PUMP. 3030 LUBRICATION PUMP: 2778 Nº DESCRIPCIÓN 3037 2778 Pump release 3038 3028 Inlet non-return valve 3029 Outlet non-return valve 3040 3045 3036 Upper cover 3037 Retaining nut 3072... - Page 12 CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 3028 Inlet non-return valve: 3066 Nº DESCRIPTION 3035 3035 Sphere Ø6 3065 Fitting 1/4” 3066 Stop 1/8” 3065 3029 Outlet non-return valve: 3031 Nº DESCRIPTION 3031 Stop 1/8” 3034 Spring Ø5 3035 3035 Sphere Ø6...
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Page 13: Exploded View Cilinder
CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 8. EXPLODED VIEW CILINDER. 7140 Pneumatic cilinder. Nº DESCRIPTION 5530 O-ring 5532 Screw M12x70 5534 Pump release 5553 5535 Screw M12x60 (x4) 5541 Bottom base plate 5546 5551 5542 Bottom cylinder head... -
Page 14: Exploded View Pumps
CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 9. EXPLODED VIEW PUMPS. 7141 ISO pump (Ø32). Nº DESCRIPTION 5820 3071 Elbow with racor 1/8”NPT (x2) 5802 Upper base 5830 5803 Nylon guide 5804 Seal stop ring 5803 5805 Cylinder body... - Page 15 CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 7142 POLY pump (Ø32). Nº DESCRIPTION 5801 POLI packer bracket 5820 5802 Upper base 5803 Nylon guide 5830 5804 Seal stop ring 5805 Cylinder body 5803 5806 Piston rod 5809 Piston head...
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Page 16: Liquid Filters Unit
CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 10. 2100 LIQUID FILTERS UNIT 2109 2111 2108 2112 2104 2107 2113 2108 2103 2106 2105 Nº DESCRIPTION SPARE PARTS KIT (2208) 2103 O-ring Øin. 30x2 2103 O-ring Øin. 30x2 2106... -
Page 17: Liquid Outlet Exploded View
CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 11. 2150 LIQUID OUTLET EXPLODED VIEW 7045 7011 2877 2151 2874 2877 Nº DESCRIPTION 2151 Gauge-outlet coupling 2874 Joint G3/8” F - G3/8”M 2877 Joint G3/8” M 7011 45° joint G3/8” F – G3/8” M... -
Page 18: Hose
CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 12. HOSE. 8110 MACHINE CONNECTION STRETCH 7005 2708 7008 2750 2701 7004 2702 7010 Ref. DESCRIPTION 2701 ISO line 2702 POLI line 2708 Hose air conduit 2750 Anterior connecting block 7004 Joint NPT1/4”M - SAE 1/2” M 7005 Joint NPT1/4”... - Page 19 CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 8130 HOSE FITTING. 7121 3005 2751 7120 3004 Ref. DESCRIPTION 2751 Insulator separator 3004 ISO hose fitting 3005 POLI hose fitting 7120 Male air connector 7121 Female air connector...
- Page 20 CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 8120 GUN CONNECTION STRETCH. 3100-C 2703 3500 2704 7005 7004 2752 2708 7005 7004 2020 2709 2710 Ref. DESCRIPTION 2020 Swift connector air gun 2703 ISO hose 2704 POLI hose 2708...
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Page 21: Start-Up Sequence
CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 13. START-UP SEQUENCE. 1. Install the machine completely fixed and stable. 2. Unroll the hoses. 3. Connect product tanks to the machine by transfer pumps (they can be directly connected to the machine) 4. -
Page 22: General Breakdowns
CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 15. GENERAL BREAKDOWNS. Another way of avoiding incorrect handling of the equipment and to avoid any possible situation of risk is to know how to detect the source of the more frequent breakdowns, as well as to know how to solve them. -
Page 23: Locating Incidents
Translation of the original manual 16. LOCATING INCIDENTS. The CN-4 machine has been designed and built to withstand severe work conditions with a high degree of reliability, on the condition that it is used and maintained in the appropriate manner. - Page 24 CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 4. Obstruction in the product inlet filters. An obstruction in the inlet filter of any og the products causes the pressure gauge to show a pressure below normal or even show a value of zero, while the pressure of the other product wil be increased.
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Page 25: Components List
CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 17. COMPONENTS LIST: 1025 Cylinder cover.......... p-10 3045 Upper Piston rod........p-11 2020 Swift connector air gun......p-20 3046-A Cylinder body........p-11 2100 LIQUID FILTERS UNIT......p-9, 16 3047-A Pump base..........p-11 2103 O-ring Øin. 30x2........p-16 3061 O-ring............ - Page 26 CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 5830 Seal and housing wiper sealp-14,15 7121 Female air connector....... p-19 5831 Guide and buffer seal housing .... p-14,15 7141 Isocyanate pump ........p-9, 14 7004 Joint M 1/4” NPT- M1/2” SAE..... p-18,20 7142 Polyol pump.........
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Page 27: Commercial Guarantee
2. This guarantee does not cover or pay for damages resulting from changes or adjustments that may be made to the product, without the prior written consent of CELTIPOL in order to comply with safety or technical standards, national or local, in countries other than those for which the product has been designed and manufactured. - Page 28 Failure to use the product for purposes other than those for which it is designed or failure to comply with CELTIPOL's instructions for use and maintenance. Installation or use of the product in a manner that does not comply with the technical or safety regulations of the country where used.
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Page 29: Ce Declaration
CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual 19. CE DECLARATION... - Page 30 CN-4 TECHNICAL MANUAL 03-2021 Translation of the original manual...