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Baileigh Industrial IP-208 Operator's Manual

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OPERATOR'S
MANUAL
PLANER
MODEL: IP-208 AND IP-208-HH
Baileigh Industrial Holdings LLC,
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC, IS PROHIBITED. Baileigh Industrial Holdings LLC, does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator's Manual, resulting from accident,
negligence, or other occurrence.
Rev. 07/2019
© 2019 Baileigh Industrial Holdings LLC

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Summary of Contents for Baileigh Industrial IP-208

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC, IS PROHIBITED. Baileigh Industrial Holdings LLC, does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................7 Dear Valued Customer: ....................7 TECHNICAL SPECIFICATIONS ................... 10 TECHNICAL SUPPORT ....................10 UNPACKING AND CHECKING CONTENTS ..............11 TRANSPORTING AND LIFTING ..................

  • Page 3: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 4 We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 5: Introduction

    INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product.

  • Page 6: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
  • Page 8 HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the power to be off. (FOLLOW PROPER LOCKOUT PROCEDURES) DUST HAZARD Wear appropriate dust mask. Dust created while using machinery can cause cancer, birth defects, and long term respiratory damage. Be aware of the dust hazards associated with all types of materials.

  • Page 9: Safety Precautions

    SAFETY PRECAUTIONS Wood working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
  • Page 10 8. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool. DO NOT use a tool for a purpose for which it was not intended.
  • Page 11 27. Warning: The dust generated by certain woods and wood products can be injurious to your health. Always operate machinery in well-ventilated areas and provide for proper dust removal. Use a wood dust collection system whenever possible. 28. Respiratory Protection. Wear an approved dust mask or respirator while using this machine.

  • Page 12: Technical Specifications

    1/4” (6.35mm) Minimum Stock Length 8” (203mm) Cutterhead Speed 5000 RPM Number of Knives (IP-208) Number of Cutter Inserts (IP-208-HH) PM16 – 92pcs Cutter Head Size 3-1/4” (82.5mm) Table Size (L x W) 55-3/4” x 20” (1416 x 508mm) Feed Speed 16/20 FPM (4.8/6MPM)

  • Page 13: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.

  • Page 14: Transporting And Lifting

    TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •...
  • Page 15 • Maintain an adequate working area around the machine for safety. • Have the work area well illuminated with proper lighting. • Keep the floor free of oil and make sure it is not slippery. • Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects.

  • Page 16: Assembly Extension Table

    ASSEMBLY EXTENSION TABLE WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. 1. Use an assistant to help lift and align the holes on the extension table to the main table.

  • Page 17: Dust Chute Assembly

    DUST CHUTE ASSEMBLY 1. Mount the dust chute to the planer hood with hex head screws & flat washer. 2. Make sure the dust collection system has sufficient capacity and suction for your planer. 3. Always turn on the dust collection system before starting the planer.

  • Page 18: Electrical

    ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.
  • Page 19 • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

  • Page 20: Electrical Diagram

    ELECTRICAL DIAGRAM...

  • Page 21: Control The Depth Of Cutting

    CONTROL THE DEPTH OF CUTTING CAUTION: Always wear proper eye protection with side shields, face shield, safety footwear, and leather gloves to protect from, chips, dust, burrs, and slivers. The cutting depth scale is a combination of inch / metric scale, the cutting range is from 0 to 8"...

  • Page 22: Adjusting Belt Tension

    ADJUSTING BELT TENSION Use the two bolts to adjust the belt tension (Fig. 8). When achieved proper position of adjustment tighten bolts to hold in place. Fig. 8 FEED ROLL SPEED RATE The rate of speed is transmitted by shift gears located in gear box.

  • Page 23: Roll Transmitting

    ROLL TRANSMITTING The purpose of the roll located on top of machine, is transmitting stock after cutting and shaving workpieces. This roll will save you lots of time and will speed up you’re working rate. (Fig. 11) Fig. 11 CONNECTING DUST COLLECTOR Connect dust collector system to hood of machine, located at the back of machine.

  • Page 24: Adjustment Transmitting Roller

    ADJUSTMENT TRANSMITTING ROLLER Verify that roller and table are both at the same height. (Fig. 14) Fig. 14 ADJUSTING TABLE ROLLER To reduce friction between stock and table, two table rollers have been assembled on machine. Adjustments will be needed when planning with the different types of wood. •...

  • Page 25: Constructing Gauge Block

    CONSTRUCTING GAUGE BLOCK • UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER. The manufacturer has adjusted all machines before delivery. Verify that the screws are properly tightened. The only time you will have to adjust your machine is when it has been functioning for a long time.

  • Page 26: Adjusting Cutting Head Parallel To Table

    ADJUSTING CUTTING HEAD PARALLEL TO TABLE Cutting Head and Roller Components Infeed Roller Chipbreaker Cutter Head Casting Outfeed Roller Fig. 18 All parallel adjustments have been made to table before shipment, no further adjustments are required. The only verification you should make is to check indirectly the parallel of the cutter head and table.

  • Page 27: Adjusting Spring Tension Of Feed Roller

    ADJUSTING SPRING TENSION OF FEED ROLLER The infeed roller (A) and the outfeed roller (B) are two of the major parts of automatic transmitting of planer. (Fig. 20). To control pressure, spring tensions are used. Fig. 20 Adjusting Infeed and Outfeed Roller Before starting with the adjustment, you must check the position of the cutting head.

  • Page 28: Infeed Roller

    WARNING: Knife inserts are dangerously sharp. Use extreme caution when working with or around the knife inserts. 1. UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER. 2. Place gauge block under the cutterhead. 3. Raise the table and rotate the cutter head until the blade just contacts the gauge block.

  • Page 29: Check Height Of Pressure Bar

    CHECK HEIGHT OF PRESSURE BAR When adjusting pressure bar, the correct position of wooden gauge and 0.2mm thickness gauge must be as shown in (Fig. 21). 1. UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER. 2. Loosen screw (1) and nut (2). Turn the screw to the right so that the pressure bar moves upward.

  • Page 30: Digital Readout

    DIGITAL READOUT The digital scale equipped with 20” planer can serve many applications, however for wood planning we need only concern ourselves with the ON/OFF, SET, and mm/in buttons. When set properly the digital readout will display the thickness of the finished product.

  • Page 31: Conversion Chart

    CONVERSION CHART Fraction Decimal Metric 1/32 0.031 0.794 1/16 0.063 1.588 3/32 0.094 2.381 0.125 3.175 5/32 0.156 3.969 3/16 0.188 4.763 7/32 0.219 5.556 0.250 6.350 9/32 0.281 7.144 5/16 0.313 7.938 11/32 0.344 8.731 0.375 9.525 13/32 0.406 10.319 7/16 0.438...

  • Page 32: Maintenance

    MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Maintenance on your planer should be done at periodic intervals to ensure that the machine is in good working order.

  • Page 33: Parts Lubrication Required

    Parts Lubrication Required Position Grease Worm Gear Gear Box Chain Chain Chain Bracket Lead Screw Column Clean & Oil • Worm Gear is used to adjust the table up or down. (Fig. 29) • The oil in Gear Box must be changed after 2500 hours of work.

  • Page 34: Change Lubricant

    Change Lubricant When lubrication needs to be changed: 1. UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER. 2. Remove the gear box and chain drive cover. 3. Place a suitable container under the drain plug (A). 4. Remove the drain plug (A) and allow the old lubrication to fully drain.

  • Page 35: Parts Diagram - Sheet 1

    PARTS DIAGRAM – SHEET 1 To Parts Sheet 2...

  • Page 36: Parts Diagram - Sheet 2

    PARTS DIAGRAM – SHEET 2...

  • Page 37: Parts Diagram - Sheet 3

    PARTS DIAGRAM – SHEET 3...

  • Page 38: Parts Diagram - Sheet 4

    PARTS DIAGRAM – SHEET 4...

  • Page 39: Parts List

    Parts List Item Descriptions Specification Qty. Belt Guard Front V-Belt Bolt Hex Screw M8 x 1.25P x 20 Flat Washer 8.2 x 30 x 4.0T Hex Screw W/Washer M6 x 1.0P x 12 Belt Guard Rear Hex Nut 5/16"-18NC (12.7B x 6.75H) Cutterhead Pulley Dust Chute Hex Screw...
  • Page 40 M5 x 0.8P x 12 Limit Plate Ball Bearing 6206 8 x 8 x 36mm 4 Standard Blades Cutterhead Assembly (IP-208) 56.1 Cutter Head 56.2 Knife 56.3 Flat Head Screw M5 x 0.8P x 12 56.4 Spring 56.5 Knife Lock Bar Assembly 56.6 Tilt Plate...
  • Page 41 Item Descriptions Specification Qty. 56.8 Retainer Plate ETW-9 4 Row Helical Cutter Head (IP-208- PM16 56A.1 Cutter Inserts 15x15x2.5T Pkg of 10 Spring Bushing Retainer Plate Spring Washer 8.2 x 15.4mm Pressure Plate Outfeed Roller 5 x 5 x 22mm...
  • Page 42 Item Descriptions Specification Qty. Gearbox Cover Flat Washer 8.5 x 16 x 1.5T Shaft 6 x 6 x 40mm 5 x 5 x 10mm Gear Knob Chain #06B x 50P Chain Sprocket Plug PT1/4"-19 Oil Seal TC28 x 40 x 8 Gearbox Gearbox Gasket Gear Assembly...
  • Page 43 Item Descriptions Specification Qty. Roller W/Bearing Table Hex Screw M8 x 1.25P x 25 Set Screw M8 x 1.25P x 20 Flat Head Screw M6 x 1.0P x 20 Cover Motor Assembly Flat Washer 13 x 28 x 3.0T Hex Screw M12 x 1.75P x 50 Motor Plate Spacer...
  • Page 44 Item Descriptions Specification Qty. Hex Nut M10 x 1.25P (17B x 8H) Expansion Bend Self-Tapping Screw M5 x 2.12P x 10 Fixed Bush Main Column Retaining Ring ETW-17 Worm Gear Retaining Ring RTW-38 Bushing 4 x 4 x 10mm Elevating Screw Hex Wrench Hex Wrench Hex Wrench...
  • Page 45 Item Descriptions Specification Qty. 208.6 Flat Washer 8.5 x 16 x 1.0T 208.7 Cap Screw M8 x 1.25P x 30 208.8 Flat Washer 4.3 x 10 x 1.0T 208.9 Round HD Screw M4 x 0.7P x 6 208.10 Round HD Screw M3 x 0.5P x 6 Knob 5/16"-18NC x 3/4"...
  • Page 46 NOTES...
  • Page 47 NOTES...
  • Page 48 BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL HOLDINGS LTD. U WIFT OINT WIFT ALLEY NDUSTRIAL STATE UGBY , CV21 1QH U IDLANDS...

This manual is also suitable for:

Ip-208-hh

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