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Baileigh Industrial IP-156 Operator's Manual

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OPERATOR'S
MANUAL
PLANER
MODEL: IP-156
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 9/2013
© 2013 Baileigh Industrial, Inc.

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  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 SPECIFICATIONS ......................9 TECHNICAL SUPPORT ....................9 UNPACKING AND CLEANING ..................10 Cleaning ........................10 INSTALLATION and ASSEMBLY ................. 11 ELECTRICAL ........................

  • Page 3: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 4 • A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 5: Introduction

    After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.

  • Page 6: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. BLADE HAZARD Keep hands and fingers away from the rotating knife blades. These rotating knives can be extremely dangerous if you do not follow proper safety procedures.

  • Page 8: Safety Precautions

    HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the power to be off. (FOLLOW PROPER LOCKOUT PROCEDURES) EMERGENCY STOP BUTTON In the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the E-STOP button. CALIFORNIA PROPOSITION 65 WARNING: Cancer and Reproductive Harm.
  • Page 9 3. Kickback. Become familiar with the term “Kickback” and how it occurs before operating this planer. Kickback happens when the piece part is thrown towards the operator at a high rate of speed with the potential for serious injury. 4. Kickback Zone. The path directly behind the end of the in-feed table is referred to as the “Kickback zone”.
  • Page 10 19. DO NOT bypass or defeat any safety interlock systems. 20. Know the location of the ON - OFF switch and the “E” - STOP button. 21. Keep visitors a safe distance from the work area. 22. In-feed Roller Clearance. The in-feed roller is designed to pull material into the rotating cutterhead.

  • Page 11: Specifications

    SPECIFICATIONS Cutting Capacity (W x H) 15" x 6" (381 x 152mm) 1/8” (3.1mm) Maximum Depth of Cut 3/16” (4.7mm) Minimum Material Thickness 6” (152mm) Minimum Stock Length Cutterhead Speed 5000 RPM Number Of Knives 3” (76.2mm) Cutter Head Size 48”...

  • Page 12: Unpacking And Cleaning

    UNPACKING AND CLEANING Remove planer and stand from the shipping cartons. Check for damage and ensure all parts are intact. Any damage should be reported immediately to your distributor and shipping agent. Before assembling, read the manual thoroughly, familiarizing yourself with correct assembly and maintenance procedures and proper safety precautions.

  • Page 13: Installation And Assembly

    INSTALLATION and ASSEMBLY WARNING: FOR YOUR OWN SAFETY, DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL THE MACHINE IS COMPLETELY ASSEMBLED AND YOU READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL. IMPORTANT: Consider the following when looking for a suitable location to place the machine: •...

  • Page 14: Electrical

    ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.

  • Page 15: Extension Cord Safety

    • Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. • Use only 3-wire extension cords that have grounding type plugs and receptacles that accept the tool’s plug.

  • Page 16: Assemble Motor Pulley And Motor And Belts

    ASSEMBLE MOTOR PULLEY and MOTOR AND BELTS. 1. Assemble motor pulley (H) to motor shaft. Make sure key is inserted into keyway of motor shaft and motor pulley, and tighten the pulley lock screw (J) and two screws in motor pulley, using allen wrench. 2.

  • Page 17: Depth Of Cut Adjustment

    DEPTH OF CUT ADJUSTMENT The depth of cut on your planer is controlled by raising or lowering the head assembly (A), which contains the cutterhead and feed rolls. The head assembly (A) raises and lowers on four precision ground steel columns.

  • Page 18: Feed Roll Speed Control

    FEED ROLL SPEED CONTROL This machine is equipped with a spiral, serrated infeed roll and a smooth outfeed roll. When the feed rolls are engaged, they turn and feed the stock. The feed rolls show automatically when the machine is under heavy load for best planing under all conditions. The feed rolls are driven by a chain and sprocket drive, which takes power directly from the cutterhead through the oil bath gear box.

  • Page 19: Adjusting Belt Tension

    Adjusting Belt Tension 1. Disconnect and lockout power to the machine. 2. Remove belt and pulley cover from the machine. 3. Place a board under the motor plate as shown. 4. Loosen two bolts (B), and pry up on the motor plate until correct belt tension is obtained.

  • Page 20: Checking And Adjusting Knives

    CHECKING and ADJUSTING KNIVES 1. Disconnect and lockout power to the machine. 2. Remove four screws (A), (three visible), and remove top cover (B). Note : The knife screw hold the knives in position by expanding into the cutterhead slot so that the head of the screw is tight against the slot wall.

  • Page 21: Replacing Knives

    REPLACING KNIVES 1. Disconnect and lockout power to the machine. 2. Remove four screws (A), (three visible), and remove top cover (B). Note : The knife screw hold the knives in position by expanding into the cutterhead slot so that the head of the screw is tight against the slot wall.

  • Page 22: Adjusting Feed Roll Spring Tension

    IMPORTANT: At this time, only tighten the knife into the slot just enough to hold knife into position. 12. Replace and reset the other two knives in the same manner. 13. After all three knives are set with screws just snug, back out and tighten the five screws (D), against the slot starting with the end screws first then the center screws until the knife is securely held in the cutterhead.

  • Page 23: Adjusting Height Of Outfeed Roll

    ADJUSTING HEIGHT OF OUTFEED ROLL The outfeed roll is adjusted at the factory to be set 1mm below the cutting circle. To check and adjust the outfeed roll, proceed as follows: 1. Disconnect and lockout power to the machine. 2. Make sure the knives are adjusted properly. See “CHECKING and ADJUSTING KNIVES”.

  • Page 24: Adjusting Chipbreaker

    ADJUSTING CHIPBREAKER The chipbreaker is located on top of the planer and extends down around the front of the cutterhead. The chipbreaker raises as stock is fed through and "breaks or curls" the chips the same as a plane iron cap on a hand plane. The bottom of the chipbreaker must be parallel to the knives and set 1 mm below the cutting circle.

  • Page 25: Adjusting Table Rolls

    ADJUSTING TABLE ROLLS This planer is supplied with two table rolls (A) which aid in feeding the stock by reducing friction and rotate as the stock is fed through the planer. It is not possible to give exact dimensions on the proper height setting of the table rolls because each type of wood behaves differently.

  • Page 26: Maintenance

    MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Maintenance on your planer should be done at periodic intervals to ensure that the machine is in good working order.

  • Page 27: Parts Lubrication Required

    Parts Lubrication Required Position Grease Worm Gear Gear Box Chain Chain Chain Bracket Lead Screw Column Clean & Oil • Worm Gear is used to adjust the table up or down. (Fig. 29) • The oil in Gear Box must be changed after 2500 hours of work.

  • Page 28: Change Lubricant

    Change Lubricant When lubrication needs to be changed: 1. UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER. 2. Remove the gear box and chain drive cover. 3. Place a suitable container under the drain plug (A). 4. Remove the drain plug (A) and allow the old lubrication to fully drain.

  • Page 29: Parts Diagram - Sheet 1

    PARTS DIAGRAM – SHEET 1 To Parts Sheet 2...

  • Page 30: Parts Diagram - Sheet 2

    PARTS DIAGRAM – SHEET 2 From Parts Sheet 1...

  • Page 31: Parts Diagram - Sheet 3

    PARTS DIAGRAM – SHEET 3...

  • Page 32: Parts Diagram - Sheet 4

    PARTS DIAGRAM – SHEET 4...

  • Page 33: Parts List

    Parts List Item Descriptions Specification Qty. Belt Guard V-Belt Stud Pivot Hex Screw With Washer M6 x 1.0P x 12 Guard Hex Screw M8 x 1.25P x 20 Flat Washer 8.2 x 30 x 4.0T Cutterhead Pulley Flat Washer 8.5 x 16 x 1.5T Hex Nut 5/16"-18NC (12.7B x 6.75H) 5 x 5 x 12mm...
  • Page 34 Item Descriptions Specification Qty. Side Cover Guard Spring Pin 6 x 20mm Side Cover Screw Set Screw M6 x 1.0P x 16 Spring Hook Ball Bearing 6205 Cap Screw M6 x 1.0P x 10 8 x 8 x 36mm 3 Standard Blades Cutterhead Assembly 47.1 Cutter Head 47.2 Knife 47.3 Flat HD Soc.
  • Page 35 Item Descriptions Specification Qty. Stud Pivot Hex Nut M12 x 1.75P (19B x 10H) Retaining Ring ETW-15 Spacer Anti-Kick Finger Shaft Infeed Roller Chain Ball Bearing 6204 Helical Gear Cap Screw M6 x 1.0P x 25 Ball Bearing 6201 Gear Shaft 5 x 5 x 10mm Gear Cover...
  • Page 36 Item Descriptions Specification Qty. Shaft O-Ring Magnetic Switch Assembly 3HP, 220V-240V, 1PH Magnetic Switch 3HP, 220V-240V, 1PH Switch Mounting Plate Pan HD Screw 3/16"-24NC x 1-3/4" Hex Nut 3/16"-24NC (8B x 4H) Tooth Washer 5.3 x 10 (BW-5) Power Cord 12AWG, 3C x 1450mm Power Cord 12AWG, 3C x 2000mm...
  • Page 37 Item Descriptions Specification Qty. Motor Assembly 3HP, 220V, 60HZ, 1PH, 2P Hex Screw M8 x 1.25P x 30 Shaft Hex Nut M8 x 1.25P (13B x 6.5H) Flat Washer 13 x 28 x 3.0T Tension Bolt Lead Screw Column Base Ball Bearing 6202 Retaining Ring...
  • Page 38 Item Descriptions Specification Qty. Wrench Box 14 x 17mm Screw Elevation Ball Bearing 6200 Retaining Ring RTW-30 Cap Screw M8 x 1.25P x 45 Flat Washer 6.2 x 22 x 3T Hex Screw M8 x 1.25P x 30 Spring Washer 8.2 x 15.4 Plastic Sheet 1350 x 1330 x 0.1T...
  • Page 39 NOTES...
  • Page 40 BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL HOLDINGS LTD. U WIFT OINT WIFT ALLEY NDUSTRIAL STATE UGBY , CV21 1QH U IDLANDS...

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