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OPERATOR'S
MANUAL
PLANER
MODEL: IP-156 AND IP-156-HH
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 04/2019
© 2019 Baileigh Industrial, Inc.
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Related Manuals for Baileigh Industrial IP-156
Summary of Contents for Baileigh Industrial IP-156
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................7 Dear Valued Customer: ....................7 TECHNICAL SPECIFICATIONS ................... 10 TECHNICAL SUPPORT ....................10 UNPACKING AND CHECKING CONTENTS ..............11 Cleaning ........................ -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 • A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
- Page 8 HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the power to be off. (FOLLOW PROPER LOCKOUT PROCEDURES) DUST HAZARD Wear appropriate dust mask. Dust created while using machinery can cause cancer, birth defects, and long term respiratory damage. Be aware of the dust hazards associated with all types of materials.
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Page 9: Safety Precautions
SAFETY PRECAUTIONS Wood working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - Page 10 8. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool. DO NOT use a tool for a purpose for which it was not intended.
- Page 11 27. Warning: The dust generated by certain woods and wood products can be injurious to your health. Always operate machinery in well-ventilated areas and provide for proper dust removal. Use a wood dust collection system whenever possible. 28. Respiratory Protection. Wear an approved dust mask or respirator while using this machine.
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Page 12: Technical Specifications
3/16” (4.7mm) Minimum Stock Length 6” (152mm) Cutterhead Speed 5000 RPM Number of Knives (IP-156) Number of Cutter Inserts (IP-156-HH) JP31 – 68pcs Cutter Head Size 3” (76.2mm) Table Size (L x W) 48” x 15” (1219 x 381mm) Feed Speed 16/20 FPM (4.8/6MPM) -
Page 13: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 14: Transporting And Lifting
TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... - Page 15 • Maintain an adequate working area around the machine for safety. • Have the work area well illuminated with proper lighting. • Keep the floor free of oil and make sure it is not slippery. • Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects.
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Page 16: Assembly Extension Table
ASSEMBLY EXTENSION TABLE WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. 1. Use an assistant to help lift and align the holes on the extension table to the main table. -
Page 17: Dust Chute Assembly
DUST CHUTE ASSEMBLY 1. Mount the dust chute to the planer hood with hex head screws & flat washer. 2. Make sure the dust collection system has sufficient capacity and suction for your planer. 3. Always turn on the dust collection system before starting the planer. -
Page 18: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. -
Page 19: Power Cord Connection
• Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. -
Page 20: Electrical Diagram
ELECTRICAL DIAGRAM... -
Page 21: Control The Depth Of Cutting
CONTROL THE DEPTH OF CUTTING CAUTION: Always wear proper eye protection with side shields, face shield, safety footwear, and leather gloves to protect from, chips, dust, burrs, and slivers. The cutting depth scale is a combination of inch / metric scale, the cutting range is from 0 to 8"... -
Page 22: Adjusting Belt Tension
ADJUSTING BELT TENSION Use the two bolts to adjust the belt tension (Fig. 8). When achieved proper position of adjustment tighten bolts to hold in place. Fig. 8 FEED ROLL SPEED RATE The rate of speed is transmitted by shift gears located in gear box. -
Page 23: Roll Transmitting
ROLL TRANSMITTING The purpose of the roll located on top of machine, is transmitting stock after cutting and shaving workpieces. This roll will save you lots of time and will speed up you’re working rate. (Fig. 11) Fig. 11 CONNECTING DUST COLLECTOR Connect dust collector system to hood of machine, located at the back of machine. -
Page 24: Adjustment Transmitting Roller
ADJUSTMENT TRANSMITTING ROLLER Verify that roller and table are both at the same height. (Fig. 14) Fig. 14 ADJUSTING TABLE ROLLER To reduce friction between stock and table, two table rollers have been assembled on machine. Adjustments will be needed when planning with the different types of wood. •... -
Page 25: Constructing Gauge Block
CONSTRUCTING GAUGE BLOCK • UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER. The manufacturer has adjusted all machines before delivery. Verify that the screws are properly tightened. The only time you will have to adjust your machine is when it has been functioning for a long time. -
Page 26: Adjusting Cutting Head Parallel To Table
ADJUSTING CUTTING HEAD PARALLEL TO TABLE Cutting Head and Roller Components Infeed Roller Chipbreaker Cutter Head Casting Outfeed Roller Fig. 18 All parallel adjustments have been made to table before shipment, no further adjustments are required. The only verification you should make is to check indirectly the parallel of the cutter head and table. -
Page 27: Adjusting Spring Tension Of Feed Roller
ADJUSTING SPRING TENSION OF FEED ROLLER The infeed roller (A) and the outfeed roller (B) are two of the major parts of automatic transmitting of planer. (Fig. 20). To control pressure, spring tensions are used. Fig. 20 Adjusting Infeed and Outfeed Roller Before starting with the adjustment, you must check the position of the cutting head. -
Page 28: Infeed Roller
WARNING: Knife inserts are dangerously sharp. Use extreme caution when working with or around the knife inserts. 1. UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER. 2. Place gauge block under the cutterhead. 3. Raise the table and rotate the cutter head until the blade just contacts the gauge block. -
Page 29: Check Height Of Pressure Bar
CHECK HEIGHT OF PRESSURE BAR When adjusting pressure bar, the correct position of wooden gauge and 0.2mm thickness gauge must be as shown in (Fig. 21). 1. UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER. 2. Loosen screw (1) and nut (2). Turn the screw to the right so that the pressure bar moves upward. -
Page 30: Maintenance
MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Maintenance on your planer should be done at periodic intervals to ensure that the machine is in good working order. -
Page 31: Parts Lubrication Required
Parts Lubrication Required Position Grease Worm Gear Gear Box Chain Chain Chain Bracket Lead Screw Column Clean & Oil • Worm Gear is used to adjust the table up or down. (Fig. 29) • The oil in Gear Box must be changed after 2500 hours of work. -
Page 32: Change Lubricant
Change Lubricant When lubrication needs to be changed: 1. UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER. 2. Remove the gear box and chain drive cover. 3. Place a suitable container under the drain plug (A). 4. Remove the drain plug (A) and allow the old lubrication to fully drain. -
Page 33: Parts Diagram - Sheet 1
PARTS DIAGRAM – SHEET 1 To Parts Sheet 2... -
Page 34: Parts Diagram - Sheet 2
PARTS DIAGRAM – SHEET 2 From Parts Sheet 1... -
Page 35: Parts Diagram - Sheet 3
PARTS DIAGRAM – SHEET 3... -
Page 36: Parts Diagram - Sheet 4
PARTS DIAGRAM – SHEET 4... -
Page 37: Parts List
Parts List Item Descriptions Specification Qty. Belt Guard V-Belt Stud Pivot Hex Screw With Washer M6 x 1.0P x 12 Guard Hex Screw M8 x 1.25P x 20 Flat Washer 8.2 x 30 x 4.0T Cutterhead Pulley Flat Washer 8.5 x 16 x 1.5T Hex Nut 5/16"-18NC (12.7B x 6.75H) 5 x 5 x 12mm... - Page 38 M5 x 0.8P x 12 47.4 Knife Lock Bar Assembly 47.5 Tilt Plate 47.6 Knife Gauge 47.7 Retaining Ring ETW-9 Helical Cutter Head (IP-156-HH) JP31 47A.1 Cutter Inserts 15x15x2.5T Pkg of 10 Set Screw M10 x 1.5P x 12 Set Screw M8 x 1.25P x 12...
- Page 39 Item Descriptions Specification Qty. Chain #06B x 63P Adjust Shaft Stud Pivot Hex Nut M12 x 1.75P (19B x 10H) Retaining Ring ETW-15 Spacer Anti-Kick Finger Shaft Infeed Roller Chain Ball Bearing 6204 Helical Gear Cap Screw M6 x 1.0P x 25 Ball Bearing 6201 Gear...
- Page 40 Item Descriptions Specification Qty. Ball Bearing 6204 Shifting Claw Shaft O-Ring Magnetic Switch Assembly 3HP, 220V-240V, 1PH Magnetic Switch 3HP, 220V-240V, 1PH Switch Mounting Plate Pan HD Screw 3/16"-24NC x 1-3/4" Hex Nut 3/16"-24NC (8B x 4H) Tooth Washer 5.3 x 10 (BW-5) Power Cord 12AWG, 3C x 1450mm Power Cord...
- Page 41 Item Descriptions Specification Qty. Motor Plate Spacer Motor Assembly 3HP, 220V, 60HZ, 1PH, 2P Hex Screw M8 x 1.25P x 30 Shaft Hex Nut M8 x 1.25P (13B x 6.5H) Flat Washer 13 x 28 x 3.0T Tension Bolt Lead Screw Column Base Ball Bearing...
- Page 42 Item Descriptions Specification Qty. Wrench Box 8 x 10mm Wrench Box 12 x 14mm Wrench Box 14 x 17mm Screw Elevation Ball Bearing 6200 Retaining Ring RTW-30 Cap Screw M8 x 1.25P x 45 Flat Washer 6.2 x 22 x 3T Hex Screw M8 x 1.25P x 30 Spring Washer...
- Page 43 NOTES...
- Page 44 BAILEIGH INDUSTRIAL, INC. 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH BAILEIGH INDUSTRIAL LTD. U ULLWOOD LOSE WIFT ALLEY NDUSTRIAL STATE UGBY , CV21 1QH U IDLANDS NITED INGDOM...
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