Summary of Contents for Baileigh Industrial IP-2509-HD-3
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REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
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A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
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SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
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CUTTER HAZARD Keep hands and fingers away from the rotating cutter blades. These rotating cutters can be extremely dangerous if you do not follow proper safety procedures. NEVER place hands directly over or in front of the cutter. Keep hand at least 6” (150mm) from the cutter while operating.
SAFETY PRECAUTIONS Wood working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
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6. Clearing Jams. To avoid serious personal injury from rotating knives, ALWAYS STOP the planer and disconnect power before removing a jammed piece part. Always follow proper lockout/tagout procedures. 7. Using Quality Stock. Inspect the stock over carefully that you intend to plane. NEVER plane a board that has loose knots, staples, or nails in it.
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24. DO NOT operate machine if under the influence of alcohol or drugs. Read warning labels on prescriptions. If there is any doubt, DO NOT operate the machine. 25. DO NOT touch live electrical components or parts. 26. Be Sure all equipment is properly installed and grounded according to national, state, and local codes.
TECHNICAL SPECIFICATIONS Cutting Capacity (W x H) 25" x 9" (635 x 229mm) 25” x 32” (635 x 813mm) Table Size 12.5” (317.5mm) Extension Wings Size 25” x 57” (635 x 1448mm) Table Size with Wings installed 5” (127mm) Dust Port 1/4”...
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.
Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning, wipe unpainted metal surfaces with a light coating of quality oil or grease for protection. Important: This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry.
Follow these guidelines when lifting crane or hoist: Always lift and carry the machine with the lifting holes provided at the top of the machine. Use lift equipment such as straps, chains, capable of lifting 1.5 to 2 times the weight of the machine.
LEVELING: The machine should be sited on a level, concrete floor. Provisions for securing it should be in position prior to placing the machine. The accuracy of any machine depends on the precise placement of it to the mounting surface. ...
ASSEMBLY WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. 1. Use an assistant and the exploded parts diagrams; assemble the loose parts to the planer. 2.
ELECTRICAL WARNING: Baileigh Industrial is not responsible for any damage caused by wiring up to an alternative 3-phase power source other than direct 3-phase. If you are using an alternate power source, consult a certified electrician or contact Baileigh Industrial prior to energizing the machine.
WARNING: In all cases, make certain the receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor.
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5. Check that the power cord has not been damaged during installation. 6. Connect the ground wire (typically green) to the “E” (Safety Ground) terminal (not visible in this view). 7. Install the electrical box cover. 8. With power connected and the main disconnect turned ON, the control panel will be lit. 9.
CONTROLS IDENTIFICATION A. Emergency Stop Button: Stops all functions of machine, but the planer still has power. To reset, rotate switch clockwise until the button pops out. B. Main Motor: Starts rotation of Cutterhead. Will not work if the “Emergency Stop” switch is engaged, or hood is open.
INTERNAL COMPONENT IDENTIFICATION A. Anti-Kickback Fingers: Provide additional safety for the operator. B. Serrated Infeed Roller: Pushes workpiece toward the cutterhead. C. Chipbreaker: Breaks off chips created by the cutterhead to prevent tear out and diverts the chips to the dust port. D.
OPERATING CONTROLLER The operating controller is used to control the table height. The height may be controlled directly from the key pad, or a setting may be entered and then controlled by pressing the table up or table down button on the control panel.
Function: One or two speed positioning Resolution: 0.1mm/ 0.05mm/ 0.01mm Manual / Single mode Correct zero point 10 sets single program Display: RPM speed 10 sets tool offsets Protection for tool / motor fault Quick program / Fine Adjustment Battery life 2.5 year Inch / mm conversion Self-diagnose Operation Modes...
When the forward key is pressed, the planer table moves down. This is also achieved using the “Table Down” push button on the planer. When the keypad is used, the upper display will show = HAnd while the 7 or 8 key is held. When the backward key is pressed, the planer table moves up.
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3. If the key is pressed while the positioning is running, the procedure is interrupted, the machine is stopped, and the LED is turned off. 4. To repeat the positioning of the same target, press 5. To program another target value, press the key, enter the NEW value and press ,and then the keys.
3. Press the key to complete. LED lamp will be blinking indicating the controller is ready for positioning. 4. Press the key to start the positioning or press the key to cancel. FAST PROGRAM (10 SETS) To facilitate frequently used positions, such as matching dimensional lumber thicknesses, the keys 0 to 9 have associated preset target values.
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Display 2. Press - [to select program key 0] 3. Press - [to enter desired value]. For this example this is 10mm. In imperial measurements this would be 0.393” (Entered as .393) 4. Press - [to complete this entry] 5. Press - [to select program key 1] 6.
Example: To Select and Run Program 0 = 10.00mm; or Program 1 = 20.00mm. 1. In Single Mode, LED lamp is off. 2. Press - [to program 0] Now you will see the preset value: 10.00mm (Program 0] LED lamp is blinking, complete. 3.
SELECT POSITIONING MODE 1. Press 2. Press to select. a. ---| |--- both directions b. ---| left c. |--- right 3. Press to confirm or press to clear. SET SOFTWARE LIMIT (HI/LO END) There are High and Low software limits. If these are exceeded, the display will give an error message.
3. Press to confirm or press to clear. SET LOW SPEED LIMIT This function defines the speed level which is considered abnormal for the machine. When the Controller starts the table movement up or down, and the table does not move, or moves with a speed lower than defined, it stops the machine and displays: Display 1.
SET LINEAR CORRECTION Note: Setting Linear Correction should be done in MM (metric) mode, not inches. This will ensure accurate readings for table movement. 1. Press Display 2. Enter the value between 0.0001 and 9.9999 3. Press to confirm or press to clear.
LOAD DATUM VALUES The real value refers to the distance between the machine table and the cutterhead. Thus, the cutterhead defines the zero point of the machine. It is, however, difficult or impossible to move the planer table to this point. Therefore, the zero point should be identified by either placing a gauge between table and cutterhead knife insert, or by planing a test board then measuring the board thickness with calipers.
Display 2. Press 3. Press 4. Press CONVERSION - IN/MM The dedicated mm/inch key allows for immediate switch of the units between millimeters and inches. The LEDs on the key indicate the selected unit. Switching between MM and INCHES has no effect on the control functions. SET DEVICE RESOLUTION 1.
CALIBRATION 1. Press Display 2. Use to move the planer table until the controller terminates the calibration and restarts. CONTROLLER SPECIFICATIONS Feature Technical Data Additional Information Supply Voltage 24 VDC 50ma C Type Battery x 1 Battery Voltage Control Low Power Alarm Via Display Display 15mm LED x 6 Digits x 2 Line AC250V / 7A...
3. Enter the password. (2201) 4. Use to scroll through the parameters. 5. Press to lock or unlock. On = unlock Off = lock 6. Press to confirm or press to clear. CONTROLLER TROUBLESHOOTING Display “Change RST” message appears when the Controller detects a motion in the wrong direction. For example, the Controller switches the outputs to move upward but the table starts moving in the reverse direction.
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Excluding: Check the sensor, sensor cable, and sensor connector. Display Possible cause: Incorrect operation. Excluding: Press to clear. Display This message appears after power-on and indicates battery discharged. The C-type battery MUST be replaced to resume the operation of the device. Change as follows: 1.
RAISING AND LOWERING TABLE Turn the handwheel (A) clockwise to raise the table. One revolution equals 1/32” or 0.03”. Note: The handwheel is spring loaded. Push in on the handwheel and rotate until the pins engage the detents. ADJUSTING THICKNESS SCALE 1.
CHANGING FEED RATE The planer has nine selectable feed speeds that feed stock from 10 to 30 feet per minute. To adjust speed, turn knob (E) until it clicks into place. Important: Change feed speed only while the feed system is RUNNING! TABLE STOP The socket head cap screws (F) act as a stop and prevent you from running the table into the cutting...
SETUP OF FEED ROLLERS, CHIP BREAKER AND PRESSURE BAR WARNING: Always disconnect and lockout power before performing any adjustments or service work. Blades and Anti-kickback fingers are sharp. Wear gloves to prevent injury. Although your planer was carefully adjusted at the factory, it should be checked before being put into operation.
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Adjustment Dimensions All measurements are shown below knife.
ANTI-KICKBACK FINGERS Anti-kickback fingers are provided to prevent kickback. These fingers operate by gravity and it is necessary to inspect them occasionally to make sure they are free of gum and pitch so that they move independently and operate correctly. WARNING: Always disconnect and lockout power before perfoming any service work.
5. If it doesn’t, loosen jam nut (C, Fig 15) and turn the adjusting screw (D, Fig 15) to raise, or lower the in-feed roller until it contact the wood gauge. 6. Repeat for opposite side of the in-feed roller. CHIPBREAKER ADJUSTMENT Chipbreaker should be set 0.02”...
PRESSURE BAR ADJUSTMENT The pressure bar should be set even with the lowest point of knife. 1. Disconnect machine from power source. 2. Place a hard wood gauge under a knife in cutterhead. Raise table until wood gauge contacts the knife in its lowest position. 3.
OUT-FEED ROLLERS ADJUSTMENT The out-feed rollers should be set 0.02” below the lowest point of knife. Make sure the knives are set properly. See the “Setting / Changing Knives” section prior to making any adjustments. 1. Disconnect machine from power source. 2.
V-BELT ADJUSTMENT Three V-belts (A, Fig 21) drive the cutterhead. Belt tension has been set at the factory. If the belts have stretched and need adjustment. 1. Disconnect machine from power source. 2. Open lower rear, and lower left-hand side panels.
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TABLE ADJUSTMENTS The planer table is raised and lowered by twin screws supported on bearings, and is guided by machined surfaces on the side panels. The fit- up to prevent the table from rocking is controlled by gibs. These gibs should be adjusted individually using the three gib screws provided so that the ways are lightly contacting on all four surfaces.
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TABLE ROLLERS ADJUSTMENT The table rollers come pre-set from the factory and shouldn’t need any adjustment. If you find adjustment is necessary, follow the below listed steps. 1. Lay a straight edge (A, Fig 23) on the table across the roller (B, Fig 23). 2.
REPLACING OR ROTATING KNIFE INSERTS WARNING: Always disconnect and lockout power before performing any adjustments or service work. Blades and Anti-kickback fingers are sharp. Wear gloves to prevent injury. The knife inserts are four-sided. When dull, simply remove each insert, rotate it 90° for a fresh edge, and re-install.
BASIC OPERATION CAUTION: Always wear proper eye protection with side shields, face shield, safety footwear, and leather gloves to protect from, chips, dust, burrs, and slivers. WARNING: DO NOT stand or allow anyone else to stand directly behind infeed table while feeding material. DO NOT bend down to see how stock is feeding. Should a kickback occur, serious or fatal injury could result.
Operation Tips Inspect lumber for defects, warping, cupping, twisting, and for foreign objects (nails, staples, imbedded gravel, etc,). If you have any question about the quality of your lumber, do not use it. Remember, wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the surface.
Feed Restriction CAUTION: Never attempt pressure bar adjustment while the machine is connected to power. This is caused either by the table rollers being set too low for roughing operations or from a low pressure bar. About 90 percent of the time, the pressure bar is too low. As the sharp edge of the knife inserts wear, you must compensate for this wear by slightly raising the pressure bar an equal amount on each side.
Snipe Some amount of snipe may be inevitable with many planer operations, but proper planer adjustments can so minimize snipe as to make it negligible. If noticeable snipes appear on each end of the material, a table roller is too high causing a slight lift of the material as it passes through the machine.
MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Maintenance on your planer should be done at periodic intervals to ensure that the machine is in good working order.
LUBRICATION Add a few drops of medium weight oil to the six oil cups (A, Fig 25) weekly. Lubricate the two table elevation screws (B, Fig 26) as needed. Raise the table and remove the two screws holding the top of the accordion cover (C, Fig 26) in place.
TROUBLESHOOTING: PLANER OPERATING WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Trouble Probable Cause Remedy Table rollers not set properly.
TROUBLESHOOTING: MECHANICAL AND ELECTRICAL Trouble Probable Cause Remedy Make sure knife inserts are set Knife inserts not set correctly. correctly and securely in cutterhead. Uneven depth of cut side to side. Planer table not level with Level the table. cutterhead. Board thickness does Adjust depth of cut scale.
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Trouble Probable Cause Remedy Examine motor starter for burned or failed components. If damage is found, replace motor starter. If motor starter looks okay but is still suspect, you have two options: have a qualified electrician test the motor starter for function, or purchase a new starter and establish if that was the problem on change out.
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