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sDot XB6 Series User Manual

Ethercat slice i/o
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EtherCAT
XB6 Series Slice I/O
User Manual
Nanjing Solidot Electronic Technology Co., Ltd.

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  • Page 1 EtherCAT XB6 Series Slice I/O User Manual Nanjing Solidot Electronic Technology Co., Ltd.
  • Page 2 XB6 Series EtherCAT Slice I/O User Manual Copyright © 2018 Nanjing Solidot Electronic Technology Co., Ltd. All rights reserved. Without written permission of our company, no organization or individual may extract, copy or transmit part or all of this document.

  • Page 3: Table Of Contents

    XB6 Series_EtherCAT_Slice I/O User Manual Table of Contents Table of Contents 1 Product Features .......................... 3 1.1 Product overview ....................... 3 1.2 Product features ........................ 3 2 Designation Rules ........................4 2.1 Designation rules ....................... 4 2.1.1 Coupler designation rules ................4 2.1.2 I/O module designation rules ..............
  • Page 4 XB6 Series_EtherCAT_Slice I/O User Manual Table of Contents 6.3 I/O module wiring diagrams ..................29 6.4 Common terminal expansion module wiring diagrams ..........38 7 Operation ..........................41 7.1 Module application ......................41 7.1.1 Application modes ..................41 7.1.2 Number of power modules configured and power consumption calculation ......................

  • Page 5: Product Features

    XB6 Series EtherCAT Slice I/O User Manual Product Features 1.1 Product overview XB6 series slice I/O modules feature a combination of couplers and I/O modules. The couplers connect extendable I/O modules to a real-time industrial Ethernet system. The I/O modules communication backplane is equipped with X-bus with high real-time performance and a variety of modules.

  • Page 6: Designation Rules

    2 Designation Rules XB6 Series EtherCAT Slice I/O User Manual Designation Rules 2.1 Designation rules 2.1.1 Coupler designation rules Copyright © 2018 Nanjing Solidot Electronic Technology Co., Ltd.

  • Page 7: I/O Module Designation Rules

    XB6 Series EtherCAT Slice I/O User Manual 2 Designation Rules 2.1.2 I/O module designation rules I/O characteristics Digital Analog Code Input Output Code NPN, 0.25 A -10~+10 V, 0~+10 V PNP, 0.5 A 4~20 mA, 0~20 mA PNP, 0.25 A...
  • Page 8 XB6 Series EtherCAT Slice I/O User Manual 2 Designation Rules XB6-A04V 4-channel analog output module XB6-A80I 8-channel analog input module XB6-A40I 4-channel analog input module Optional ranges: 0~20 mA, 4~20 mA XB6-A08I 8-channel analog output module XB6-A04I 4-channel analog output module...

  • Page 9: Product Parameters

    XB6 Series EtherCAT Slice I/O User Manual 3 Product Parameters Product Parameters 3.1 General parameters General technical parameters Size Power module 106◊61◊22.5 mm Coupler module 106◊61◊22.5 mm I/O module 106◊73◊25.7 mm Weight power module 110 g coupler module 80 g...

  • Page 10: Digital Parameters

    XB6 Series EtherCAT Slice I/O User Manual 3 Product Parameters Bus interface 2◊RJ45 3.4 Digital parameters Signal type Digital input Rated voltage 24 VDC (± 25%) Number of signal points 8, 16, 32 Signal type NPN/ PNP “0” signal voltage (PNP) -3~+3 V “1”...
  • Page 11 XB6 Series EtherCAT Slice I/O User Manual 3 Product Parameters input signal (current type) 0~20 mA, 4~20 mA (adjustable range) Resolution 16 bit ≤1 ksps Ax0V ≤62.5 sps Ax0VW ≤1 ksps Sampling rate Ax0I ≤100 sps A40IW ≤62.5 sps A80IW Ax0V ±...

  • Page 12: Voltage I/O Range Selection And Code Value Table

    XB6 Series EtherCAT Slice I/O User Manual 3 Product Parameters Isolation withstand 500 V voltage Channel indicator Green LED 3.5.2 Voltage I/O range selection and code value table Voltage I/O range selection and cold value range Range selection Range -10 V~+10 V...

  • Page 13: Current I/O Range Selection And Code Value Table

    XB6 Series EtherCAT Slice I/O User Manual 3 Product Parameters value*20) /65535 value*10) /32767 value*20) /55296 value*10) /27648 3.5.3 Current I/O range selection and code value table Analog current I/O range selection and code value range Range selection Range 4~20 mA...

  • Page 14: Common Terminal Expansion Module Parameters

    XB6 Series EtherCAT Slice I/O User Manual 3 Product Parameters 61439 62258 25920 26266 65535 65535 27648 27648 65535 65535 29376 29030 31104 30413 22.81423611 32511 31538 22.96238426 32767 31743 32767 31795 23.51779514 32511 23.70298032 32767 32767 Code value= Code...

  • Page 15: Panel

    XB6 Series EtherCAT Slice I/O User Manual 4 Panel Panel 4.1 Coupler panel The name and function of different coupler parts will be described in this section. Description of IDs and indicators of the power part Name Color Indicator status...

  • Page 16: I/O Module Panel

    XB6 Series EtherCAT Slice I/O User Manual 4 Panel Description of IDs and indicators of the system part Name Color Status Meaning Power Green Normal status of working power indicator supply Unpowered or abnormal power supply Green In initialization or unpowered...
  • Page 17 XB6 Series EtherCAT Slice I/O User Manual 4 Panel Indicator description Green Normal status of working power supply Unpowered or abnormal power supply Green Normal system operation Flashing I/O module connected, X-bus system ready for 1 Hz interaction Unpowered, no X-bus data interaction, or...

  • Page 18: Installation And Disassembly

    XB6 Series EtherCAT Slice I/O User Manual 5 Installation and Disassembly Installation and Disassembly 5.1 Installation instructions Module installation precautions ● Ensure that the cabinet is well ventilated. ● Do not install this equipment near or above any equipment that may cause overheating.

  • Page 19: Application Configuration

    XB6 Series EtherCAT Slice I/O User Manual 5 Installation and Disassembly Make sure to install guide rail fasteners 5.2 Application configuration I/O modules Extended I/O modules End cover Coupler module function modules power module function modules Application method: Different modules can be combined, including power supply, coupler, digital, analog, relay, temperature, pulse, encoder interface, step driver and other modules.

  • Page 20: Installation And Disassembly Steps

    XB6 Series EtherCAT Slice I/O User Manual 5 Installation and Disassembly 5.3 Installation and disassembly steps Module installation and disassembly Module Install the power module on the fixed guide rail first. installation Install the coupler and the required I/O modules on the right side steps of the power module.
  • Page 21 XB6 Series EtherCAT Slice I/O User Manual 5 Installation and Disassembly Press the power module with force until a "click" sound is heard. The module is now installed in place, as shown in the figure below. Coupler module installation Align the left slot of the coupler module with the right side of the power module, and push it in as shown below.
  • Page 22 XB6 Series EtherCAT Slice I/O User Manual 5 Installation and Disassembly End cover installation Install the end cover on the right side of the last module using the same installation method as the coupler module. Installation of guide rail fasteners Install a guide rail fastener next to the left side of the coupler, and lock it tightly.
  • Page 23 XB6 Series EtherCAT Slice I/O User Manual 5 Installation and Disassembly Disassembly (with a slotted screwdriver) Using a screwdriver, loosen the guide rail fastener at one end of the module, and move it to one side to create a gap between the module and the fastener.

  • Page 24: Dimensions

    XB6 Series EtherCAT Slice I/O User Manual 5 Installation and Disassembly Remove the module in the reverse order of installation. 5.4 Dimensions Power module dimensions Installation method DIN 35 mm guide rail installation Coupler dimensions Installation method Copyright © 2018 Nanjing Solidot Electronic Technology Co., Ltd.
  • Page 25 XB6 Series EtherCAT Slice I/O User Manual 5 Installation and Disassembly DIN 35 mm guide rail installation Dimensions of middle power module Installation method I/O module dimensions Installation method DIN 35 mm guide rail installation DIN 35 mm guide rail...
  • Page 26 XB6 Series EtherCAT Slice I/O User Manual 5 Installation and Disassembly *DIN guide rail dimensions: 35*7.5*1.0, 35*15*1.0 Copyright © 2018 Nanjing Solidot Electronic Technology Co., Ltd.

  • Page 27: Wiring

    XB6 Series EtherCAT Slice I/O User Manual 6 Wiring Wiring 6.1 Wiring terminal Wiring terminal Signal wire terminal Number of poles 16 P Number of poles 20 P Wire gauge 28 -16 AWG 0.2-1.5 mm² Power terminal Number of poles Wire gauge 26 -12 AWG 0.5-2.5mm²...
  • Page 28 XB6 Series EtherCAT Slice I/O User Manual 6 Wiring Tool and wiring requirements Wiring tool required As the terminals are based on a screw-free design, cable installation and removal can realized with a slotted screwdriver (size: ≤ 3 mm). Stripping length required...
  • Page 29 XB6 Series EtherCAT Slice I/O User Manual 6 Wiring ⚫ Wiring of coupler, IO modules, power module, IO modules, and power module in sequence, as shown below: Copyright © 2018 Nanjing Solidot Electronic Technology Co., Ltd.
  • Page 30 XB6 Series EtherCAT Slice I/O User Manual 6 Wiring Load power supply wiring 20P terminal on the field side Press the signal cable into the wiring terminal by referring to the I/O module wiring diagram and wiring method. 24 VDC power supply is used for loads. Using the given wiring method, connect the power supply according to the circuit shown in the left figure.

  • Page 31: I/O Module Wiring Diagrams

    XB6 Series EtherCAT Slice I/O User Manual 6 Wiring 6.3 I/O module wiring diagrams In the course of wiring, only one group of positive and negative poles needs to be connected to respective points. XB6-3200A Module panel Input 0 Input 8...
  • Page 32 XB6 Series EtherCAT Slice I/O User Manual 6 Wiring XB6-1616A Module panel Input 0 Input 8 Input 1 Input 9 Input 2 Input A Input B Input 3 Input 4 Input C Input 5 Input D Input 6 Input E...
  • Page 33 XB6 Series EtherCAT Slice I/O User Manual 6 Wiring Input 0 Input 8 Input 1 Input 9 Input 2 Input A Input B Input 3 Input 4 Input C Input 5 Input D Input 6 Input E Input 7 Input F...
  • Page 34 XB6 Series EtherCAT Slice I/O User Manual 6 Wiring Input 0 Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 Power +24 V Power +24 V Power 0 V Power 0 V XB6-0800B Module panel...
  • Page 35 XB6 Series EtherCAT Slice I/O User Manual 6 Wiring Output 0 Output 8 Output 1 Output 9 Output 2 Output A Output B Output 3 Output 4 Output C Output 5 Output D Output 6 Output E Output 7 Output F...
  • Page 36 XB6 Series EtherCAT Slice I/O User Manual 6 Wiring Output 0 Output 8 Output 1 Output 9 Output 2 Output A Output B Output 3 Output 4 Output C Output 5 Output D Output 6 Output E Output 7 Output F...
  • Page 37 XB6 Series EtherCAT Slice I/O User Manual 6 Wiring Output 0 Output 1 Output 2 Output 3 Output 4 Output 5 Output 6 Output 7 Power +24 V Power +24 V Power 0 V Power 0 V XB6-0008B Module panel...
  • Page 38 XB6 Series EtherCAT Slice I/O User Manual 6 Wiring Output 0 Output 1 Output 2 Output 3 Output 4 Output 5 Output 6 Output 7 Output 8 Output 9 Output A Output B Power +24V Power +24V Power 0 V...
  • Page 39 XB6 Series EtherCAT Slice I/O User Manual 6 Wiring +24V Input 两线制传感器 Input 1 +24V Input 2 三线制传感器 Input 3 +24V 四线制传感器 信号线缆：建议采用屏蔽双绞线 Note: The screen printing of module XB6-A40I is XB6-A40I. XB6-A08V\XB6-A08I Module panel Output 0 Output 1 Output 2...

  • Page 40: Common Terminal Expansion Module Wiring Diagrams

    XB6 Series EtherCAT Slice I/O User Manual 6 Wiring Output 0 Output 1 Output 2 Output 3 Output 4 Output 5 Output 6 Output 7 Power +24 V Power +24 V Power 0 V Power 0 V Note: The screen printing of module XB6-A04I is XB6-A04I.
  • Page 41 XB6 Series EtherCAT Slice I/O User Manual 6 Wiring Wiring method of two-wire sensor (PNP type) Wiring method of three-wire sensor (NPN type) Wiring method of three-wire sensor (PNP type) Copyright © 2018 Nanjing Solidot Electronic Technology Co., Ltd.
  • Page 42 XB6 Series EtherCAT Slice I/O User Manual 6 Wiring Copyright © 2018 Nanjing Solidot Electronic Technology Co., Ltd.

  • Page 43: Operation

    7 Operation XB6 Series EtherCAT Slice I/O User Manual Operation 7.1 Module application 7.1.1 Application modes Two combinations are available for the product as shown below, each containing a coupler, I/O modules and an end cover. First product combination (coupler, I/O modules, end cover)

  • Page 44: Number Of Power Modules Configured And Power Consumption Calculation

    After the model and number of I/O modules are determined, calculation can be made by referring to our "Solidot XB6 Series I/O Power Consumption Calculation Table", so as to reasonably configure the number of couplers and power modules.
  • Page 45 7 Operation XB6 Series EtherCAT Slice I/O User Manual The system supports both automatic scan configuration and manual configuration ⚫ Manual configuration: Select a target module in SLOT. The specific location varies with the master station. After adding a coupler, enter Slots page and click for topological configuration, as shown in the figure below.
  • Page 46 7 Operation XB6 Series EtherCAT Slice I/O User Manual Coupler control word/status word XB6-EC0002 supports two-byte control word (”CouplerState”) and two-byte status word (”CouplerState”), as shown in the table below: CouplerState Reserved X-bus error code display area [15-4] Reserved X-bus operation status, "0”indicating normal status.

  • Page 47: Module Parameter Configuration Function

    7 Operation XB6 Series EtherCAT Slice I/O User Manual 7.3 Module parameter configuration function In this chapter, TwinCAT3 software platform is taken as an example to introduce module parameters, functions, and configuration methods. 7.3.1 Filtering time of digital inputs Digital input filtering can prevent unexpected rapid changes in program response input signals. Such changes may result from jumping of switch contact or electrical noise.

  • Page 48: Output Clearing And Holding Function

    7 Operation XB6 Series EtherCAT Slice I/O User Manual Double click to select a module of an existing model (XB6-A80V in this example), and select the corresponding channel for filtering parameter configuration, as shown in the figure below. 7.3.2 Output clearing and holding function Output holding: When the communication is disconnected, the module output channel will maintain its output.
  • Page 49 7 Operation XB6 Series EtherCAT Slice I/O User Manual Single click “Write”, and modify the value of “CouplerCtrl”. Set Dec to “0”: clear output. Set Dec to “1”: hold output. Copyright © 2018 Nanjing Solidot Electronic Technology Co., Ltd.

  • Page 50: Analog Range Selection

    7 Operation XB6 Series EtherCAT Slice I/O User Manual 7.3.4 Analog range selection Range selection function is supported for analog modules. See 3.5 Analog parameters for details. TwinCAT3 software is taken as an example in this manual to explain how to configure the range of analog modules.

  • Page 51: Bus Module Configuration Description

    7 Operation XB6 Series EtherCAT Slice I/O User Manual 7.4 Bus module configuration description 7.4.1 Application in TwinCAT3 software environment Preparation Hardware environment A computer installed with TwinCAT3 software Dedicated EtherCAT shielded cable A switching power supply Module installation guide rail and fasteners...
  • Page 52 7 Operation XB6 Series EtherCAT Slice I/O User Manual Single click “OK”. Add a device. The module supports two device configuration modes: "automatic scan" and "manual addition". ⚫ Automatic scan configuration Single click “I/O > Devices”, and right click “Scan” to scan slave station devices.
  • Page 53 7 Operation XB6 Series EtherCAT Slice I/O User Manual Single click “OK”. In the pop-up “Scan for boxes” box, select “Yes”, as shown below. In the pop-up “Activate Free Run” box, select “Yes”, as shown below. Example: The scanned “Box 1(XB6-EC0002)” is a coupler.
  • Page 54 7 Operation XB6 Series EtherCAT Slice I/O User Manual ⚫ Add a device manually Single click “I/O > Devices”, and right click “Add New Item”. The following window will pop Select “EtherCAT > EtherCAT Master”, and single click “OK”. Select “Ethernet” in the pop-up window.
  • Page 55 7 Operation XB6 Series EtherCAT Slice I/O User Manual Add a device. In “Slots” tab, add a device. Data interaction Digital input: Taking XB6-3200B module as an example, the input signal can be monitored in “Inputs” of the module, as...

  • Page 56: Application In Sysmac Studio Software Environment

    7 Operation XB6 Series EtherCAT Slice I/O User Manual Single click “OK”, and the channel indicator corresponding to the module will light up. 7.4.2 Application in Sysmac Studio software environment Preparation Hardware environment A computer installed with Sysmac Studio software...
  • Page 57 7 Operation XB6 Series EtherCAT Slice I/O User Manual In the drop-down list of “Device” and “Version”, select “Device”, “Model”, and “Version”. Select “Controller > Communication Configuration”. Select a method for connecting the controller online, and enter a “remote IP address”, as shown below.
  • Page 58 7 Operation XB6 Series EtherCAT Slice I/O User Manual In the pop-up “ESI Library” window, single click “Install (File)” button, and select a XML file path. Add a device Add a coupler Unfold “Configuration and Setting” in the left navigation tree, and double click “EtherCAT” to show “Node Setting | Network Setting”...
  • Page 59 7 Operation XB6 Series EtherCAT Slice I/O User Manual Copyright © 2018 Nanjing Solidot Electronic Technology Co., Ltd.
  • Page 60 7 Operation XB6 Series EtherCAT Slice I/O User Manual ⚫ Add an I/O module Single device connection: Select the added coupler module, and right click it to show the menu. Select “Edit Module Setting”, as shown below. Place the cursor on “Module”, and single click the module in the right list. Add I/O modules one by one according to I/O configuration sequence.
  • Page 61 7 Operation XB6 Series EtherCAT Slice I/O User Manual Restart PLC and the device simultaneously. Right click “Main Device” icon, and select “Compare with Physical Network Configuration and Merge”. Configuration download Single click “Controller > In Transmission > Transmit to Controller” to send the online data to the controller.
  • Page 62 7 Operation XB6 Series EtherCAT Slice I/O User Manual 0: clear the output 1: hold the output Analog range selection and filtering configuration Double click a node in the left navigation tree and select a corresponding input module. After the system goes offline, single click “Edit Initialization Parameter Setting” button.
  • Page 63 7 Operation XB6 Series EtherCAT Slice I/O User Manual Copyright © 2018 Nanjing Solidot Electronic Technology Co., Ltd.

  • Page 64: Application In Codesys V3.5 Software Environment

    7 Operation XB6 Series EtherCAT Slice I/O User Manual 7.4.3 Application in CODESYS V3.5 software environment Preparation Hardware environment A computer installed with CODESYS V3.5 software Dedicated EtherCAT shielded cable A switching power supply Module installation guide rail and fasteners...
  • Page 65 7 Operation XB6 Series EtherCAT Slice I/O User Manual Double click “Device(CODESYS Control Win V3 X84)” in the left navigation tree, and single click “Scan Network”. Select a device for network scan, e.g.: Select “Device(CODESYS Control Win V3 X84)” in the left navigation tree, and right click to select “Add Device”, as shown below.
  • Page 66 7 Operation XB6 Series EtherCAT Slice I/O User Manual Single click “Add Device”, and press Enter in the Device List box to activate the device. Configure “EtherCAT Master”. Double click “EtherCAT Master(EtherCAT_Master)”. Single click “Browse”, and select “Ethernet” in the pop-up box, e.g.: Configure a device The module supports two device configuration modes: "automatic scan"...
  • Page 67 7 Operation XB6 Series EtherCAT Slice I/O User Manual Select “EtherCAT_Master (EtherCAT Master)”, and single click “Scan For Devices”, as shown below. Select “XB6_EC0002”, and single click “Copy All Devices to Project”, as shown below. The device has been added, as shown below.
  • Page 68 7 Operation XB6 Series EtherCAT Slice I/O User Manual Single click “Online > Multiple”, and select “Always Execute Full Download”. Single click “Online > Login” in the menu bar. ● Add a device manually Add the modules one by one in their installation order. In the case of wrong order, the system will not run normally.
  • Page 69 7 Operation XB6 Series EtherCAT Slice I/O User Manual Test an IO module ● Configure IO module bus mode Single click “Logout” button to exit from PLC. Double click a coupler to switch to “EhterCAT I/O Mapping” tab. In the “Always update variables” drop-down list in the bottom right corner, select “Enabled1”...
  • Page 70 7 Operation XB6 Series EtherCAT Slice I/O User Manual Module parameter configuration Output clearing/holding configuration In the left navigation bar, double click coupler XB6-EC0002. In its “Property” tab, select “EtherCAT I/O Mapping” page. In the system operation state, enter “Preset Value”, click “Debug > Write Value”, and modify the value of “CouperCtrl”.
  • Page 71 7 Operation XB6 Series EtherCAT Slice I/O User Manual It is possible to set the range and filtering parameters in “Select Item from Object Directory” page. Copyright © 2018 Nanjing Solidot Electronic Technology Co., Ltd.

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