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EXPERT BOX
SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE
W000278636 - W000278637 - W000278638 - W000278639
W000278640 - W000278641 - W000278642 - W000278643
W000278644 - EM61000269 - EM61000270
EDITION
: EN
REVISION : B
DATE
: 05-2022
UNIT
No
Instructions for use
8695 8583
REF :
Original instructions

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Summary of Contents for Lincoln Electric EXPERT BOX

  • Page 1 UNIT EXPERT BOX SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE W000278636 - W000278637 - W000278638 - W000278639 W000278640 - W000278641 - W000278642 - W000278643 W000278644 - EM61000269 - EM61000270 8695 8583 EDITION : EN Instructions for use REF : REVISION : B...
  • Page 2 Thank for the trust you have expressed by purchasing this equipment, which will give you full satisfaction if you follow its instructions for use and maintenance. Its design, component specifications and workmanship comply with applicable European directives. Please refer to the enclosed CE declaration to identify the directives applicable to it.
  • Page 3: Table Of Contents

    D - OPERATING ..........................7 PRINCIPLE OF USE ........................ 7 AUTOMATING A SYSTEM ...................... 7 STARTING UP - EXPERT BOX ....................8 CONNECTING AND SETTING UP THE ELEMENTS ............. 9 CONNECTING THE HUBA CONTROL VACUUM SENSOR FROM 2021 ......10 CONNECTING THE PRODUAL VACUUM SENSOR BEFORE 2021 ........
  • Page 4 8695 8583 REVISIONS REVISION B 05/22 DESIGNATION PAGE Created in English EXPERT BOX...
  • Page 5 8695 8583 EXPERT BOX EXPERT BOX - 1,5 to 22 kW 1. CE/EU DECLARATION OF CONFORMITY Dear customer, This CE/EU declaration of conformity certifies that the supplied equipment complies with applicable laws and regulations when used in accordance with the enclosed instructions. Any other assembly or modification would void our certification.
  • Page 6 8695 8583 EXPERT BOX...
  • Page 7: A - Introduction

    Before the filter is used by a new user, make sure that they have read this manual and understood all the explanations provided. For any further information, please feel free to contact the technical departments of LINCOLN ELECTRIC. MACHINE GUARANTEE This machine is guaranteed for 12 months from the date of purchase.
  • Page 8: B - General Safety Instructions

    (speed of air in the piping) and head loss. In accordance with the regulations of CARSAT and INRS, the installation must be inspected from time to time to make sure that it continues to comply with its reference values. EXPERT BOX...
  • Page 9: Personal Protection

    If the filter is replaced, use another one with the same part number (shade number). Persons in the vicinity of the operator, especially any helpers, must be protected by means of suitable screens, anti-UV goggles or, if needed, masks with suitable protective filters (EN 139). EXPERT BOX...
  • Page 10 A work permit procedure setting out all the safety measures must systematically be set up. Make sure that ventilation is appropriate, paying special attention to: — under-oxygenation — over-oxygenation — excess fuel gas EXPERT BOX...
  • Page 11: Filtration Of Fumes And Dust

    — Not obstruct the air outlet of the machine. — Not introduce external elements into the filter (paper, cloths, cigarette butts etc.) — Replace the filter medium with new original LINCOLN ELECTRIC medium, which alone can guarantee the filtration characteristics.
  • Page 12: C - Overall Description

     The extraction rate can be regulated by controlling the dynamic pressure of the fan The EXPERT BOX is a fan control and regulation unit. When used along with a vacuum sensor W000276149, the box allows the regulation of the system vacuum (self-adaptation of the extraction rate to the number of sensors in service) if the probe is placed upstream from the fan, or regulation with a constant extraction rate if the probe is placed after the fan.
  • Page 13: D - Operating

    For processes where the extraction rate must remain constant in spite of filter fouling, for instance, the regulation of the dynamic pressure of the fan will address that requirement. Typical assembly of an EXPERT BOX on a centralised arm system with adaptation of the rate to the number of sensors in service...
  • Page 14: Starting Up - Expert Box

    8695 8583 / B STARTING UP - EXPERT BOX The EXPERT BOX is supplied with no extraction unit or regulation probe. That means those elements must be connected and set up. Once that is done, the EXPERT BOX is powered up by the disconnecting switch Q01.
  • Page 15: Connecting And Setting Up The Elements

    The three-phase 400V power supply is to be connected to the terminals of the main disconnecting switch Q01 located on the front panel of the Expert box. Use a 4Gxx multi-conductor cable and connect the three phases to the three terminals of the disconnecting switch and the earth to the earth bar provided.
  • Page 16: Connecting The Huba Control Vacuum Sensor From 2021

    Depends on the vacuum measured in the system ; Set the jumpers to 1600Pa if the measured vacuum is below 1400Pa Set the jumpers to 2500Pa if the measured vacuum is below 2300Pa Connect the hose to P2 (-) to measure vacuum EXPERT BOX...
  • Page 17: Connecting The Produal Vacuum Sensor Before 2021

    Variator CC – Power supply 0V Variator VIA – Setpoint 0/10V Configuration : Depends on the vacuum measured in the system Set the jumpers depending on the measured vacuum, generally between 1000Pa and 2000Pa Connect the hose to P2 (-) to measure vacuum EXPERT BOX...
  • Page 18: Setup Of Variator Atv 212

    Indicator LOC REM Goes on when the Local mode is activated Key « Up » Increases the value Key « Down » Decreases the value Indicators of keys The values can be modified when the indicator is on EXPERT BOX...
  • Page 19 Maximum motor rotation frequency at 50Hz Minimum motor rotation frequency at 15Hz Wiring principle of the vacuum sensor on the variator: P24 – Power supply 24V vacuum sensor CC – Power supply 0V vacuum sensor VIA – setpoint 0/10V vacuum sensor EXPERT BOX...
  • Page 20: E - Maintenance

    8695 8583 / B E - MAINTENANCE SPARE PARTS Descriptions References 1.5KW W000278636 2.2KW W000278637 W000278638 W000278639 5.5KW W000278640 Expert Box 7.5KW W000278641 W000278642 11KW W000278643 15KW W000278644 18.5KW EM61000269 22KW EM61000270 1.5KW W000374603 2.2KW W000374604 W000374606 W000374606 5.5KW W000374607 Motor circuit breaker 7.5KW...
  • Page 21: Electrical Diagram

    8695 8583 / B ELECTRICAL DIAGRAM EXPERT BOX...
  • Page 22: Personal Notes

    8695 8583 / B PERSONAL NOTES Lincoln Electric France S.A.S. Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www.lincolnelectriceurope.com EXPERT BOX...

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