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Operator's Manual
Statiflex
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM735-A
| Issue D ate Feb-19
© Lincoln Global, Inc. All Rights Reserved.
®
6000-MS
For use with machines having Product Numbers:
L10393-3 - Filtration Unit & Controls
M18440-1 - Preseperator
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Summary of Contents for Lincoln Electric Statiflex 6000-MS
- Page 1 Operator’s Manual Statiflex ® 6000-MS For use with machines having Product Numbers: L10393-3 - Filtration Unit & Controls M18440-1 - Preseperator Register your machine: www.lincolnelectric.com/register Authorized Service and Distributor Locator: www.lincolnelectric.com/locator Save for future reference Date Purchased Code: (ex: 10859) Serial: (ex: U1060512345) IM735-A | Issue D ate Feb-19...
- Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
- Page 3 MAGNETIC FIELDS MAY W117.2-1974. A Free copy of “Arc Welding Safety” booklet BE DANGEROUS E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. 2.a. Electric current flowing through any conductor BE SURE THAT ALL INSTALLATION, OPERATION, causes localized Electric and Magnetic Fields (EMF).
- Page 4 S FETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
- Page 5 S FETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
- Page 6 ® STATIFLEX 6000-MS SAFETY As a rule of thumb, for many mild steel electrode, if the air is (Permissible Exposure Limit), and the recommended guideline, the visibly clear and you are comfortable, then the ventilation is ACGIH TLV (Threshold Limit Value), for many compounds found in generally adequate for your work.
- Page 7 TLV and PEL values are as of October 2013. Always check Safety and 313 of the Emergency Planning and Community Right- Data Sheet (SDS) with product or on the Lincoln Electric website at to-Know Act of 1986 and of 40CFR 370 and 372.
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Page 8: Table Of Contents
® STATIFLEX 6000-MS TABLE OF CONTENTS INSTALLATION........................SECTION A TECHNICAL SPECIFICATIONS......................A-1 GENERAL DESCRIPTION ......................A-2 INSTALLING THE STATIFLEX 6000-MS ..................A-3 ELECTRICAL INSTALLATION ......................A-4 OPERATION.........................SECTION B ADDITIONAL SAFETY PRECAUTIONS ....................B-1 OPERATING INSTRUCTIONS ......................B-1 ACCESSORIES........................SECTION C REPLACEMENT FILTER OPTIONS....................C-1 MAINTENANCE........................SECTION D ROUTINE SERVICE &... -
Page 9: Technical Specifications
® TECHNICAL SPECIFICATIONS STATIFLEX 6000-MS TECHNICAL SPECIFICATIONS GENERAL PRESEPERATOR NET WEIGHT: 550 lb (250 kg) NET WEIGHT: 110 LB (50KG) MAXIMUM AIRFLOW: 3,750 CFM (6,400 m FILTER SURFACE AREA: 1,400 tt2 total (130m COMPRESSED AIR: 75 - 90 PSI (5 - 6 BAR) 25 "... -
Page 10: General Description
6000-MS Read entire Installation Section before installing the Statiflex 6000-MS GENERAL DESCRIPTION The Statiflex 6000-MS is a filtration system for low vacuum, high INSTALLATION volume extraction systems. This can be used along with multiple Safety Precautions extraction devices. The Statiflex 6000-MS features two large cellu lose filter cartridges which provide 99.8% filtration with... -
Page 11: Electrical Installation
® INSTALLATION STATIFLEX 6000-MS The Statiflex 6000-MS Filter Unit Includes: 3. Insert bolts and washers into lower holes and hand tighten. See Figure A.5. • Central Filter cabinet with cleaning system, filter car tridges, inlet 4. Using a lift or hoist, position the assembled filter base onto the leg flange and control box all installed. -
Page 12: Operation
WARNING The inlet of the Statiflex 6000-MS is the upper con nection on the corner of the unit. The outlet is in the middle, at the bottom. Dirty air enters the inlet (usually through the preseparator to remove the larger parti cles), passes around the baffle and through the filter ELECTRIC SHOCK can kill. - Page 13 ® OPERATION STATIFLEX 6000-MS Automatic cleaning with the timer TImER SwITCH I.) Features of the Device: In addition to the pressure drop cleaning, preset cleaning times can be established. These times will signal clean ing whether the fans are in operation or not. This allows for off-line cleaning as •...
- Page 14 ® OPERATION STATIFLEX 6000-MS 2.) Description of the Device h) The third button from the left also works as a double button (ESC), which is used during the program mode to exit out of the menu or out of the program mode and back to the run mode The button on the far right is the (OK) button The (OK) button can be used to scroll through the date, time, and year setting during run mode operation by quickly pressing the...
- Page 15 ® OPERATION STATIFLEX 6000-MS V.) Setting the Date and Time VI.) Programming SEt1 a) Press and hold the (+PRG) button for 3 seconds, is what 1.) Mode Priorities will display on the LCD screen (also you will see prog in the upper left corner of the display) b) Now press the (+PRG) button to move to the next program option, SEt2...
- Page 16 ® OPERATION STATIFLEX 6000-MS Once the last day has been entered the word ADD is displayed The two hours digits on the left side of the display should be blinking, adjust the numbers using the (+PRG) or (-MAN) buttons and the two indicator bars will increase from left to right on the to set the desired hour that you want the output to come on and display and once the program has been saved the unit will say ADD with no indicator bars illuminated at the bottom of the...
- Page 17 ® OPERATION STATIFLEX 6000-MS 4.) Pulse Mode Set3 b) Press the (+PRG) twice until the display shows on the units LCD screen and the word MAN should also be illuminated This mode will give an output pulse time during a set time and c) Press (OK) button, (Ch01 or Ch02 should display) days of the week that is programmed.
- Page 18 ® OPERATION STATIFLEX 6000-MS 8.) Editing Programs 10.) Setting the Holiday Mode * If no programs are stored than the word FREE is shown. Holiday mode can be programmed so that the unit doesn’t have to be turned off, programs don’t have to be changed, or even deleted Set1 a) Press and hold the (+PRG) button for 3 seconds, is what...
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Page 19: Accessories
® ACCESSORIES STATIFLEX 6000-MS ACCESSORIES REPLACEmENT FILTER OPTIONS KP3367-1 Filter Set 2, Statiflex 6000, Circulator... -
Page 20: Maintenance
During dismantling work, wear appropriate personal protective equipment. We recommend half-face ESCAPE OF NOxIOUS SUbSTANCES OR RADIATION breathing masks to DIN EN 141/143, protection class P3 The STATIFLEX 6000-MS contains no noxious substances. • • The pollutants and dust, together with the dirty filter If the filter ruptures, welding fumes can be released into the •... -
Page 21: Routine Service & Maintenance
1. Turn off all fans connected to the system. recommended to keep a supply of new preseperator filters to 2. Remove the top lid of the Statiflex 6000-MS (B) and remove the allow zero system down time during cleaning routine. -
Page 22: Troubleshooting Guide
TROUBLESHOOTING TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid ELECTRICAL SHOCK, please observe all safety notes and precautions detailed throughout this manual. - Page 23 ® STATIFLEX 6000-MS TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION FUNCTION PROBLEMS Poor suction. Leakage. Check hose connections and integrity Outlet blocked. Remove obstructions from outlet grid. Air path in arm blocked. Remove obstructions from arm.
- Page 24 STATIFLEX 6000-MS ® DIAGRAMS...
- Page 25 General Assembly 10 11 STATIFLEX 6000-MS...
- Page 26 9SFC0805040060 As Req'd SFB TROLLEY FRAME 9SFC0000101485 As Req'd PARTS OF PRESEPERATOR PRESEPERATOR ASSEMBLY M18440-1 BUSHING DRUM 100, 6000MS 9SS23385-11 As Req'd DRUM ASSEMBLY 9SS31228-170 As Req'd STEM CASTOR 9SFC0805040060 As Req'd SFB TROLLEY FRAME 9SFC0805040060 As Req'd STATIFLEX 6000-MS...
- Page 30 WARNING Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. electrode with skin or wet clothing. Insulate yourself from work and AVISO DE ground. Spanish PRECAuCION No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja-...
- Page 31 WARNING Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. remove fumes from breathing zone. AVISO DE Spanish PRECAuCION Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o piración.
- Page 32 TLV limits. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular...
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