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Summary of Contents for Lincoln Electric Linc Extractor
- Page 1 HIGH VACUUM EXTRACTION TURBINE LINC EXTRACTOR SAFETY INSTRUCTIONS FOR OPERATING AND MAINTENANCE SAFETY INSTRUCTIONS FOR OPERATING AND MAINTENANCE No EM61000624 Instructions REF: 8695 8469 ISSUE : EN REVISION DATE : 09 - 2023 Original instructions...
- Page 2 For your safety, please follow the non-limitative list of recommendations and obligations, a large part of which are included in the Labour Code. Please inform your supplier if you find any error in this instruction manual. LINC EXTRACTOR...
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Page 3: Table Of Contents
5.3 Description of electrical cabinet ----------------------------------------------------------------------------- 12 D - ASSEMBLY AND INSTALLATION ..................13 1 - Installation conditions ------------------------------------------------------------------------------------13 2 - Handling of Linc Extractor ------------------------------------------------------------------------------13 3 - Safety warning ----------------------------------------------------------------------------------------------13 4 - Connection to the electrical and pneumatic systems -----------------------------------------14 4.1 Connection to the mains ---------------------------------------------------------------------------------------- 14... - Page 4 2 - Setting up the Linc Extractor -------------------------------------------------------------------- 2.1 System setup menu ---------------------------------------------------------------------------------------------- 26 2.2 Settings --------------------------------------------------------------------------------------------------------------- 26 2.3 Operating mode screen ----------------------------------------------------------------------------------------- 27 2.4 Variator screen ----------------------------------------------------------------------------------------------------- 27 2.5 Languages screen ------------------------------------------------------------------------------------------------ 28 2.6 Backup screen ----------------------------------------------------------------------------------------------------- 28 G - MAINTENANCE ........................29 1 - Routine maintenance -------------------------------------------------------------------------------------29 1.1 Maintenance of mechanical parts---------------------------------------------------------------------------- 29...
- Page 5 For the guarantee to operate, the equipment must be inspected by our technical department. Assistance: Lincoln Electric is at your disposal for any work on your equipment. Please send any requests to the technical department. HOT LINE (+33) 825 132 132...
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Page 6: Meaning Of Symbols
Warning of a risk or hazard due to the Visual inspection required. presence of a pointed part. Wearers of pacemakers may not be Indicates a lubrication operation. admitted in the designated area. Requires maintenance action. LINC EXTRACTOR... -
Page 7: Declaration Of Conformity
DECLARATION OF CONFORMITY LINCOLN ELECTRIC FRANCE SAS Avenue Franklin Roosevelt 76120 – LE GRAND QUEVILLY High Vacuum Extraction Turbine CE DECLARATION OF CONFORMITY 1) CE/EU DECLARATION OF CONFORMITY Dear customer, This CE/EU declaration of conformity certifies that the supplied equipment complies with applicable laws and regulations when used in accordance with the enclosed instructions. - Page 8 VIII LINC EXTRACTOR...
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Page 9: A - Identification
A - IDENTIFICATION The information below should be provided in all correspondence. User’s guide... -
Page 10: B - Safety Instructions
• Not obstruct the air outlet of the machine. • Not introduce external elements into the equipment (paper, cloths, cigarette butts etc.) • Replace the filter medium with new original Lincoln Electric medium, which alone can guarantee the filtration characteristics. - Page 11 Before using the machine. Make sure that the guard covers of the electrical and mechanical parts are in place before starting up the equipment. All guard covers must be screwed in. No climbing on the structure of the machine. To access equipment at heights, the user must use accessing means in accordance with the regulations, such as a safe mobile gangway, an aerial lift etc.”.
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Page 12: Residual Risks
The operator must use the necessary personal protective equipment (helmet, gloves, safety shoes, mask and work clothing). While unpacking the machine, the area around the Linc Extractor must be sufficiently large and clear, in order to avoid falls. Falling from heights: In order to be protected from falling from heights and for access to high parts, the operator or technician must use access means that comply with applicable standards (e.g. - Page 13 Tipping over of the Linc Extractor during installation or movement, presence of a worker under the load. The location of the machine may only be changed infrequently and exceptionally, by personnel trained in handling. The handling equipment must be rated for those requirements.
- Page 14 Part of the body in contact with a hot component (while emptying containers, changing filters) The use of personal protective equipment (helmet, gloves, safety shoes, mask, ear muffs) is indispensable. The operator must be trained in the use of the machine and all personnel must be aware of residual risks. LINC EXTRACTOR...
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Page 15: C - Description
Offers welder protection while ensuring productivity and high adaptability to your needs. The mobile Linc Extractor unit is particularly designed to collect welding fumes by means of a fume extraction torch with a variable flow, during MIG/MAG or TIG welding. - Page 16 • Vertical discharge, Ø 80mm. • Turbine 3 kW Delivery: The mobile Linc Extractor unit is delivered strapped on a half pallet. Two workers are required for placing it on the ground. The Linc Extractor unit is delivered with the following as standard: •...
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Page 17: Operating Principle Of Extraction Unit
PLC. 2.1 Extraction in Manual or Automatic mode When the Linc Extractor has been set up for a MIG or TIG torch, you can select from Manual or Automatic use. If activated, the Automatic mode puts the machine under the control of the welding machine by means of a current sensor or an external source. -
Page 18: Part Numbers
3 - Part numbers High vacuum extraction turbine for MIG and TIG Part number EM61000624 Linc Extractor turbine, 400 V/3 Phases – 50 Hz 4 - Technical data 4.1 Technical specifications Description Unit Linc Extractor Machine power rating Power supply voltage 400 - 3 Phases Max. -
Page 19: Composition Of Linc Extractor
5 - Composition of Linc Extractor 5.1 Description of external elements Reference Description HMI control screen Electrical cabinet Fitting for torches, 38mm or 50mm Pre-filter/filter cartridge extraction box Turbine 3kW Electrical fittings Compressed air regulator Padlockable disconnector Dual Flow torch control... -
Page 20: Description Of Internal Elements
Filter cartridge Dust recovery container 5.3 Description of electrical cabinet Reference Description 3kW variator 400V/24V transformer Disconnecting switch Circuit breakers D1 – 400V power supply/D2 – 24V power supply Vacuum probe Connecting terminal block Current sensor printed circuit board LINC EXTRACTOR... -
Page 21: D - Assembly And Installation
2 - Handling of Linc Extractor The Linc Extractor unit is on wheels, which will make it easier to put the turbine in place in the identified location in the workshop. While moving it, please take account of the surface condition of the floor, considering the weight of the Linc Extractor (110kg) and its maximum tilt angle of 15°. -
Page 22: Connection To The Electrical And Pneumatic Systems
The disconnection and padlocking of all energy sources is mandatory. The Linc Extractor is supplied with a three-phase + earth power cable (no neutral), 4x2.5mm and 5m long. The cable must be connected to the socket of your electrical system, or it may be wired directly in the electrical cabinet to the terminals dedicated to the extraction unit. -
Page 23: E - Starting Up
Press the Manual button on the HMI screen once again and the turbine will stop. Check the motor rotation direction: If, at the torch extraction fitting, the Linc Extractor is blowing air instead of sucking it in, change over two phases at the extraction unit variable drive output. -
Page 24: Connecting Dual Flow Fume Extraction Torches
10m long extensions of Dual Flow control cables are available as an option, part no W000381156 4 - Connecting the current sensor (automatic starting up) An inductive current sensor, part W000379696, is supplied as standard with the Linc Extractor. It can detect direct (DC) and alternating (AC) currents above 40A. -
Page 25: Connecting An External Input (Automatic Starting)
5 - Connecting an external input (automatic starting) The automatic starting up of the Linc Extractor can be put under the control of any robotic, automated or other machines, by adding an external dry contact (contact closed = ON/contact open = OFF). -
Page 26: Setting Up The Frequency Variator
* Select PLC1 with the up arrow and then ENTER The variator is now set to PLC1 (PLC RUN mode) * Back on the home screen, press MODE several times once again till you reach the FRD setting and then press ENTER LINC EXTRACTOR... - Page 27 * Using the up arrow, • go to group 09, and click on ENTER, • go to setting 09.00 and click on ENTER, • enter the value 1 and click on ENTER. * Do the same with setting 09.01 and enter the value 115.2 * Do the same with setting 09.35 and enter the value 2 Group Setting...
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Page 28: F - Operating Manual
Linc Extractor 1.1 Home screen The home screen is used for controlling and setting up the Linc Extractor depending on your needs: • Selecting the MIG or TIG fume extraction torch • 2T or 4T mode for Linc-Gun FX Dual Flow MIG torch •... -
Page 29: Date And Time Screen
1.2 Date and time screen Once you have logged in as the user “Lincoln”, click on the time on the home screen to access the date and time setting screen. 1.3 Measurements screen The measurement screen shows the pressure difference between the extraction box and the turbine in real time, or the fouling status of the filter cartridge. -
Page 30: Dual Flow Settings Screen
1.4 Dual Flow settings screen The Dual Flow torch frequency settings screen is only active when the Linc Extractor is set up for MIG torches. This is the page on which you will need to select the second extraction speed dedicated to the Dual Flow mode. -
Page 31: Maintenance Screen
Dust container run time in hours/number of hours before maintenance alarm Extraction turbine run time in hours/number of hours before maintenance alarm Linc Extractor extraction unit run time in hours. Click on the counter to reset and log in as Lincoln user... -
Page 32: Alarms Screen
Cartridge run time alarm Change the filter cartridge and reset the counter Drawer maintenance Empty the dust container and reset the counter Turbine failure/variator failure: Note the fault Turbine fault alarm displayed on the variator for more details LINC EXTRACTOR... -
Page 33: Alarm Management
1.8 Alarm management When an alarm is active, there are two possibilities: • Either click on the orange indicator (maintenance alarm) or red indicator (fault alarm) to open the associated message • Or click on the Alarms page to view the active alarm or alarms. Orange indicator representing the active alarm Page corresponding to the orange indicator after clicking on it Active alarm indicator and access to Alarms page... -
Page 34: Setting Up The Linc Extractor
Linc Extractor 2.1 System setup menu Access to the configuration settings of the Linc Extractor is locked and you must log in as a Lincoln user to access it. Press the Lincoln Electric logo and an identification request will open. -
Page 35: Operating Mode Screen
2.3 Operating mode screen The Mode page is used for selecting the principle for starting up extraction by the Linc Extractor. • Manual starting by pressing a button on the front of the home screen • Automatic starting up as soon as the welding arc strikes, by a current sensor on the ground cable or an external normally-open dry contact. -
Page 36: Languages Screen
From the settings screen, you can: • Copy the settings of the Linc Extractor and back them up to a USB drive • Import backed up settings, a new configuration or an update from a USB drive, and load them to the... -
Page 37: G - Maintenance
The performance of operations that may not be carried out or are contrary to the standards and procedures described in the manual would release Lincoln Electric from liability for any damage caused and would void the guarantee if it is still valid. -
Page 38: Maintenance Message On The Hmi Screen
1.5 HMI screen and PLC software update For different reasons relating to maintenance, product upgrade or failure, the programs of the PLC and HMI screen can be updated. Please contact the staff of Lincoln Electric for these tasks. LINC EXTRACTOR... -
Page 39: Maintenance Of Filtering Elements
2 - Maintenance of filtering elements 2.1 Maintenance of metal pre-filter The pre-filter must be cleaned with the extraction system disconnected and locked out. After every 1600 hours as indicated by the filter cartridge maintenance counter, or as soon as extraction appears inadequate. -
Page 40: Removal Of Welding Dust
• Check turbine vibration while starting up. They must comply with ISO 14694 according to the tables below. If they are not conforming, please contact us. Such regular inspection is required to protect the integrity of the turbine • Reset the dust container maintenance counter. LINC EXTRACTOR... -
Page 41: Vibration Measurement
• rotor unbalance. 3.2 Cleaning the inside Any work on the Linc Extractor must NECESSARILY be carried out after it has been isolated from all utility supplies. The disconnection and padlocking of the electricity supply is mandatory. To clean the inside of the turbine, proceed as follows: 1 - Separating the turbine from the Linc Extractor. -
Page 42: Replacing The Sound-Proofing Panels
• Take care to not misplace the seals 424. • Extract the foam 720 from the body of the silencer (2) • Collect the meshes 710. • Replace and put back, in reverse order, and remember the seals 424. LINC EXTRACTOR... -
Page 43: Motor Cooling
3.4 Motor cooling Clean the motor cooling impeller blades (after every 6 months). NB: This unit does not require lubrication. Cover extraction groove User’s guide... -
Page 44: Troubleshooting
(dust, impurities on tubes, process residues etc.) Bearing worn. Replace the bearing. The unit is not installed in a suitable Install the units on structures that position. cannot transmit or amplify noise (tanks, metal plates etc.). LINC EXTRACTOR... - Page 45 Abnormal vibrations The impeller is damaged. Replace the impeller. Deposit has built up inside the Cause the inside of the machine to impeller. be cleaned by qualified personnel. The unit is not fastened correctly. Fasten the unit with anti-vibration systems. User’s guide...
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Page 46: Electrical Diagram
5 - Electrical diagram LINC EXTRACTOR... - Page 47 User’s guide...
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Page 55: Spare Parts
6 - Spare parts Ordering procedure: Almost all the parts of a machine or installation are referenced in the photographs and sketches. The descriptive tables contain three types of item: items normally held in stock: • items not held in stock: •... -
Page 56: Electrical Cabinet
Disconnecting switch Q1 – 32A three phase EM61000708 Circuit breaker D1 – 1A EM61000709 Circuit breaker D2 – 2A W000276149 Pressure switch C1 – 5000PA EM61000483 Plastic pressure connector EM61000493 Crystal tube Ø10 – L10m W000384776 Current sensor printed circuit board LINC EXTRACTOR... -
Page 57: External Spare Parts
6.2 External spare parts normally held in stock. not in stock upon request. Ref. Part no Stock Order Description EM61000704 HMI screen – DELTA DOP 103 W000403083 Ø 50 mm extraction connection EM61000634 Ø 38 mm extraction connection W000278615 Complete turbine, K06MS – 3KW EM61000626 Compressed air regulator kit W000340600... -
Page 58: Turbine
Description W000278615 Complete turbine, K06MS – 3KW 0104 EM61000449 Blade wheel EM61000203 Turbine maintenance kit including: 6502 Turbine bearing 7501 Motor sealing ring 7507 Sliding bearing 7505 Silencer seal 7504 Flange seal 1045 Silencer mesh 1040 Silencer foam LINC EXTRACTOR... -
Page 59: Additional Accessories
6.4 Additional accessories normally held in stock. not in stock upon request. Ref. Part no Stock Order Description W000402140 Hose, VAC Ø 50mm 5m with end fittings W000402142 Hose, VAC Ø 50mm 10m with end fittings W000375488 Hose, VAC Ø 50mm 15m without end fittings W000375489 Set of 2 end fittings, VAC 50 EM61000410... -
Page 60: Personal Notes
PERSONAL NOTES LINCOLN ELECTRIC France S.A.S. Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www.lincolnelectriceurope.com LINC EXTRACTOR...
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