Related Manuals for Promax SC-520
Summary of Contents for Promax SC-520
- Page 1 SC-520 Chamber Vacuum Packaging Single Machine Operation Manual Version 6.9.1 1915 E. Acacia Street, Ontario, CA91761, U.S.A : 1-909-923-3888 FAX : 1-909-923-3588 http://www.promarksvac.com S/N: QC SIGNATURE:...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1. SAFETY ........................1 1.1 SAFETY RECOMMENDATIONS ................1 1.2 PERSONAL SAFETY ....................2 1.3 FOOD SAFETY ......................3 2. INSTALLATION ..................... 4 2.1 UNPACKING ........................4 2.2 MOVING THE MACHINE ................... 4 2.3 MACHINE SPECIFICATIONS ..................5 2.4 ENVIRONMENT REQUIREMENTS ................ - Page 3 Explanation of Abbreviations (F) Front Seal (LR) Left & Right Seal (FC) Front Seal with Hot Wire Cut-off (LRC) Left & Right Seal with Hot Wire Cut-off...
- Page 4 General This owner’s manual contains information relating to your Promax/ Promarks machine. It will provide you with basic information concerning both operation and maintenance of your new machine. Please read it carefully as failure to do so may result in bodily injury and / or damage to the equipment.
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Page 5: Safety
Failure to follow these safety rules and take necessary precautions can result in serious injury or death as well as cause damage to the equipment. 1) Never operate or service your Promax / Promarks machine until you have read this manual completely and understand it fully. -
Page 6: Personal Safety
The following procedures and guidelines must be observed to avoid problems that can result in property damage, personal injury or death. If you have any questions regarding this information please contact Promax /Promarks, Inc. Service Department at (909) 481-3338. Hazardous Voltage: DANGER Electrical power must be disconnected and locked out before servicing or cleaning of the machine. -
Page 7: Food Safety
1.3 FOOD SAFETY While many Promax / Promarks machines are used in applications involving vacuum packaging and vacuum cooking, there are inherent risks associated with these techniques that can result in serious illness or death to the consumer of the food product. -
Page 8: Installation
Wipe down the outside of the machine. 2.2 MOVING THE MACHINE Promax chamber style vacuum packaging machines are available in three basic designs, TC (Table Top), SC (Free Standing Single Chamber) and DC (Double Chamber). Recommendations for the movement of all three types are listed below. -
Page 9: Machine Specifications
2.3 SC-520 SPECIFICATION 2.4ENVIRONMENT EQUIREMENTS The machine will be difficult to start if the air temperature is very low. This is caused by the increase in the vacuum pump’s oil viscosity due to the low temperature. To prevent this, please set... -
Page 10: Check Oil Level
2.5 CHECK OIL LEVEL Check the oil level only when the machine is not in operation and all vacuum built up in the chamber has been vented. Be aware that the oil may be very hot and avoid all contact. Checking the Oil Level * Check the oil level on a daily basis * When checking the oil level use the sight gauge shown in figure 1 below. -
Page 11: Operation
3. OPERATION 3.1 VACUUM SETTING GUILDLINES Products Vacuum time/Sec. Storage life when stored at 2 ~ 6 ℃/day Fresh meat Pork Beef Meat with liquid 15 ~ 30 Pasta 3 ~ 9 Sliced sausage Cold cuts 10 ~ 21 3.2 BASIC OPERATING INSTRUCTIONS ... -
Page 12: Operation Of The Pa-01 Analog Control Panel
3.4 Operation of the Optional PD-01 Digital Control Using the touch up/down touch pads (Refer to Fig. 4 below) set the time for the vacuum, gas , and seal and cool as indicated below. The times indicated in the digital display are in seconds. Important note: the settings indicated below represent a starting point only and you will need to perform adequate testing to determine the exact settings needed for your product. -
Page 13: Maintenance
4. MAINTENANCE 4.1 Basic Maintenance The following maintenance procedures should be followed no matter what model Promax/ Promarks machine you own. 4.1.1 Daily Visual Inspection Your machine should have the following items inspected daily. If this inspection is performed daily prior to the start of your days production you will find that your machine will always perform consistently, last longer and suffer less down time. -
Page 14: Vacuum Pump Maintenance
1. Clean the seal bar’s Teflon tape very carefully using a rag and a mild organic solvent. DO NOT directly wash down this area of the machine. 2. Clean the rubber pad in the seal pressure bar. Once again use a rag and a mild organic solvent. DO NOT directly wash down this area of the machine. - Page 15 ...
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Page 16: Maintenance Interval Chart
4.4 MAINTENANCE INTERVALS AND CHECK ITEMS Maintenance Intervals/ Daily Yearly Biyearly 3 ~ 5 years Note Bimonthly Quarterly Check items Keep the vacuum lid open after finished working and let vacuum pump running about 15 minutes. Check the oil level Check the sound of motor Oil come out from... -
Page 17: Troubleshooting
5. TROUBLESHOOTING 5.1 Problems and Corrections Problem and Corrections - Review installation procedure section to ensure the installation is correct. If correct, the troubleshooting chart below lists possible problems, causes, corrections, and reference guide. Problem Cause Correction Control panel is under normal The KM1, QM1, MCB1, Check each part and turn on the function, but vacuum pump... - Page 18 Problem Cause Correction No or improper sealing. Insufficient pressure. Sealing Replace it. Tighten it. Pressure NOTE : Please do not adjust transformer is damaged. Teflon bar is damaged, replace it. sealing longer than regular time, tape or silicone rubber is Replace it.
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Page 19: Drawings
6. TROUBLESHOOTING 6.1 PNEUMATIC DIAGRAM 1. Vacuum Gauge 5. Gas Valve 2. Control Panel 6. Vaccum Pump 3. Ventilation Valve 7. Vaccum Valve Set 4. Sealing Valve 8. Pressure Control Valve... -
Page 20: Electrical Diagram
6.2 ELECTRICAL DIAGRAM... -
Page 21: Fabrication
7. FABRICATION 7.2 VACUUM CHAMBER DIAGRAM 7.3 SEALING BAR-STANDARD DIAGRAM 7.4 LID DIAGRAM 7.5 ELECTRICAL BOX 7.1 BODY... -
Page 22: Body Diagram
7.1 BODY Body Diagram SC52101A01... - Page 23 7.1-SC52100P00 PART NO. DESCRIPTION Q'TY NOTE SC52101003 Frame SC52103001 Back door 29090315 E-Fitting 2712119 Casters SC52102002 Vacuum pump mounting bracket 2874051 Control panel(PD-01) 28704940 Button guard 2870048 Button, flat 29135564 Vacuum gauge 10 29090426 Copper PU adapter 11 SC52801001 Electrical box 12 2703307 Round head screw M4 x 10 13 2703302...
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Page 24: Vacuum Chamber Diagrams
7.2.1 VACUUM CHAMBER DIAGRAM-LR Vacuum Chamber Diagram TC52201A00... - Page 25 7.2.1-SC52200P00 PART NO. DESCRIPTION Q'TY NOTE SC52201000 Vacuum chamber TC52210000 Hex busing block holder TC52211000 Hex busing block holder TC52212000 Sealing bar plate VA04213000 Sealing bar holder TC52214A00 Pressure bag TC52219000 Pressure bag holder TC52274A00 Sealing bar - bottom ( LR ) TC52220A00 Sealing bar - bottom ( LR-C ) TC52223000...
- Page 26 7.2.2-SC52200P01.xls PART NO. DESCRIPTION NOTE 36 29090312 L type adapter VSL-8 x PT1/4 37 VA04250010 Plate, Distributing connectorn 38 VA04250000 Distributing connectorn 39 TC52307000 PE lid holder 40 TC52308000 Cover 41 27011551 Round head screw M6 x 35 42 2705302 Split lock washer 43 2707204 Hex nut M6...
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Page 27: Vacuum Chamber Diagram
7.2.2 VACUUM CHAMBER DIAGRAM-FB Vacuum Chamber Diagram TC52236A00... - Page 28 7.2.1-SC52236P00 PART NO. DESCRIPTION Q'TY NOTE TC52236000 Vacuum chamber TC52210000 Hex busing block holder TC52211000 Hex busing block holder TC52212000 Sealing bar plate VA04213000 Sealing bar holder TC52214A00 Pressure bag TC52219000 Pressure bag holder TC52274A00 Sealing bar - bottom TC52220A00 Sealing bar - bottom TC52237000 Flat plate...
- Page 29 7.2.1-SC52236P01 PART NO. DESCRIPTION NOTE 36 29090312 L type adapter VSL-8 x PT1/4 37 VA04250010 Plate, Distributing connectorn 38 VA04250000 Distributing connectorn 39 TC52307000 PE lid holder 40 TC52308000 Cover 41 27011551 Round head screw M6 x 35 42 2705302 Split lock washer 43 2707204 Hex nut M6...
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Page 30: Sealing Bar Configuations
7.3.1 SEALING BAR-STANDARD DIAGRAM-FLR-C Sealing Bar-Standard Diagram TC52220A00... - Page 31 7.3.2-TC52220P00 PART NO. DESCRIPTION NOTE TC52220000 Sealing bar VA04221000 Heating band holder 3200962 Teflon tape 2824050265 Sealing element for seal 2827130012 Sealing element for cut 2704617 Socket set screw M4 x 10 TC52225000 Teflon tape 45 x t0.45 x L540 2703304 Round head screw M4 x 6 TC52226000...
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Page 32: Seal Bar Diagram(Flr)
7.3.2 SEALING BAR-STANDARD DIAGRAM-FLR Sealing Bar-Standard Diagram TC52274A00... - Page 33 7.3.1-TC52274P00 PART NO. DESCRIPTION NOTE TC52274000 Sealing bar VA04271000 Sealing element holder 3200962 Teflon tape 2825060003 Sealing element ,16mm VA04277000 Spring 2704617 Socket set screw M4 x 10 TC52225000 Teflon tape 45 x t0.45 x L540 2703304 Round head screw M4 x 6 TC52226000 Teflon tape plate 10 2703310...
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Page 34: Lid Diagrams
7.4 LID DIAGRAM Lid Diagram TC52301A01... - Page 35 7.4-TC52300P00 PART NO. DESCRIPTION NOTE TC52301002 Vacuum lid 3114474 Lid gasket VA04303001 Binding post screw VA04310000 Spacer TC52311000 Sealing bar - top TC52312000 Sealing silicone 2740209 Handle bar TC52313001 Window frame TC52208000 Spring 10 TC28325000 Washer 11 2700402 Hex head screw M6 x 16 12 2702086 Hex head screw M6 x 30 13 2705151...
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Page 36: Lid Diagram
7.4 LID DIAGRAM(FB) Lid Diagram TC52318A00... - Page 37 7.4-TC52318P00 PART NO. DESCRIPTION NOTE TC52318000 Vacuum lid 3114474 Lid gasket VA04303001 Binding post screw VA04310000 Spacer TC52311001 Sealing bar - top TC52312000 Sealing silicone 2740209 Handle bar TC52313001 Window frame TC52208000 Spring 10 TC28325000 Washer 11 2700402 Hex head screw M6 x 16 12 2702086 Hex head screw M6 x 30 13 2705151...
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Page 38: Electrical Box
7.5 ELECTRICAL BOX STANDARD... - Page 39 ITEM PART NO. DESCRIPTION SPECIFICATION Q’TY NOTE 2810739 Contactor 3A1a CN-11-B5 (AC24V) 2810758 Contactor CU-18/4P-4A (AC24V) 1∮110V 2811538 RHU-10K1(11.3~16A) Overload Relay 1∮220V 2811535 RHU-10K1(5.5~7.5A) 2890048 Fuse 20mm 1A 2811659 Fuse 20mm 4A 2890069 Fuse 20mm 25A 28960066-1 Fuse 30mm 30A Cover, Horizontal 2890022...