Related Manuals for Promax DC-800-P-H
Summary of Contents for Promax DC-800-P-H
- Page 1 DC-800-P-H le Chamber Vacuum Packaging Doub Machine Operation Manual Version 6.9.1 1915 E. Acacia Street, Ontario, CA91761, U.S.A : 1-909-923-3888 FAX : 1-909-923-3588 http://www.promaxvac.com S/N: QC SIGNATURE:...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1. SAFETY ........................1 1.1 SAFETY RECOMMENDATIONS ................1 1.2 PERSONAL SAFETY ....................2 1.3 FOOD SAFETY ......................3 2. INSTALLATION ..................... 4 2.1 UNPACKING ........................4 2.2 MOVING THE MACHINE ................... 4 2.3 MACHINE SPECIFICATIONS ..................5 2.4 ENVIRONMENT REQUIREMENTS ................ - Page 3 Explanation of Abbreviations (FB) Standard Front / Back (FBG) Front /Back with Gas (FBPK) Front / Back with Perforating Knife (FBPKG) Front / Back with Perforating Knife + Gas (FBTB) Front / Back with Top / Bottom Seal (FBTBG) Front / Back with Top / Bottom Seal +Gas (FBTBPK) Front / Back with Top / Bottom Seal + Perforating Knife (FBTBPKG) Front/ Back with Top / Bottom Seal + Perforating Knife + Gas...
- Page 4 General This owner’s manual contains information relating to your Promax /Promarks machine. It will provide you with basic information concerning both operation and maintenance of your new machine. Please read it carefully as failure to do so may result in bodily injury and / or damage to the equipment.
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Page 5: Safety
Failure to follow these safety rules and take necessary precautions can result in serious injury or death as well as cause damage to the equipment. 1) Never operate or service your Promax / Promarks machine until you have read this manual completely and understand it fully. -
Page 6: Personal Safety
The following procedures and guidelines must be observed to avoid problems that can result in property damage, personal injury or death. If you have any questions regarding this information please contact Promax /Promarks, Inc. Service Department at (909) 481-3338. Hazardous Voltage: DANGER Electrical power must be disconnected and locked out before servicing or cleaning of the machine. -
Page 7: Food Safety
1.3 FOOD SAFETY While many Promax / Promarks machines are used in applications involving vacuum packaging and vacuum cooking, there are inherent risks associated with these techniques that can result in serious illness or death to the consumer of the food product. -
Page 8: Installation
TC Machines: Some of the smallest TC units may be lifted off of their wooden skid and moved manually. However Promax /Promarks recommends that moving even the smallest of their TC units should not be attempted by one person. The larger TC units should be lifted with the aid of a fork lift or other approved lifting aid. -
Page 9: Machine Specifications
2.3 DC-800-P-H SPECIFICATION 2.4 ENVIRONMENT EQUIREMENTS The machine will be difficult to start if the air temperature is very low. This is caused by the increase in the vacuum pump’s oil viscosity due to the low temperature. To prevent this, please set up machine according to the installation checklist described as below: ... -
Page 10: Check Oil Level
2.5 CHECK OIL LEVEL Check the oil level only when the machine is not in operation and all vacuum built up in the chamber has been vented. Be aware that the oil may be very hot and avoid all contact. Checking the Oil Level * Check the oil level on a daily basis * When checking the oil level use the sight gauge shown in figure 1 below. -
Page 11: Operation
3. OPERATION 3.1 VACUUM SETTING GUILDLINES Products Vacuum time/Sec. Storage life when stored at 2 ~ 6 ℃/day Fresh meat Pork Beef Meat with liquid 15 ~ 30 Pasta 3 ~ 9 Sliced sausage Cold cuts 10 ~ 21 3.2 BASIC OPERATING INSTRUCTIONS ... -
Page 12: Operation Of The Pnc-01 Digital Control Panel
3.4 OPERATION OF THE PNC-01 DIGITAL CONTROL PANEL 3.4.1 Operation of the Model PNC-01 Digital Control Panel When following the instructions for programming your machine please refer to Fig. 5 below. Figure 5 PRO G RA M PROGRAM TIME / % SK I P STO P CY CLE... - Page 13 D. Changing Program Settings 1. Choose the program number you wish to edit 2. Press and hold down the Right Arrow key for 3 seconds. 3. You will see the Time / % display begins to flash. 4. Change the settings as indicated in steps E to J. Important Note: If your machine is equipped with the most recent version of the PNC-01 control you will not need to implement the instructions above in order to change program settings.
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Page 14: Setting The Parameters For The Optional Settings
Press the Right Arrow key to move to the next setting. The Soft Air LED will remain on. However you are now setting the Vent Off time. 4. Using the Plus/Minus keys set the amount of time you want the vent valve to remain closed between each vent pulse. - Page 15 4. Press the Left Arrow key again you will see that the Gas LED remains lit. You will set a time value for the next two settings only if you wish to use the PULSE GAS feature. 5. Using the Plus / Minus keys set a GAS ON time 6.
- Page 16 1. The first setting will be Total Vacuum Time. Using the Plus/Minus keys set the total time you want the vacuum cycle to last. 2. Press the Right Arrow key to move to the next setting. The VAC LED will remain on.
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Page 17: Maintenance
4.MAINTENANCE 4.1 Basic Maintenance The following maintenance procedures should be followed no matter what model Promarks machine you own. 4.1.1 Daily Visual Inspection Your machine should have the following items inspected daily. If this inspection is performed daily prior to the start of your days production you will find that your machine will always perform consistently, last longer and suffer less down time. -
Page 18: Daily Cleaning
4.1.2 Daily cleaning Important Note: The following daily cleaning points are meant to help keep your machine in proper working order. They are in no way intended to provide the required level of sanitation needed for the packaging of food products. As noted earlier in this manual your company should consult with an expert in the sanitation field to design a robust sanitation routine when packaging food products. -
Page 19: Vacuum Valve Maintenance
b. Seal bars are located in the lid on larger SC Series machines and all DC Series machines. 2. Remove the screws that hold the Teflon holding strap in place. Refer to Figure A on the next page. 3. Remove the old Teflon cover. 4. -
Page 21: Maintenance Interval Chart
4.5 MAINTENANCE INTERVALS AND CHECK ITEMS Maintenance Intervals/ Daily Yearly Biyearly 3 ~ 5 years Note Bimonthly Quarterly Check items Keep the vacuum lid open after finished working and let vacuum pump running about 15 minutes. Check the oil level Check the sound of motor Oil come out from... -
Page 22: Troubleshooting
5. TROUBLESHOOTING 5.1 PROBLEMS AND CORRECTIONS Problem and Corrections - Review installation procedure section to ensure the installation is correct. If correct, the troubleshooting chart below lists possible problems, causes, corrections, and reference guide. Problem Cause Correction Control panel is under normal The KM1, QM1, MCB1, MCB2 Check each part and turn on the function, but vacuum pump does... -
Page 23: Pin D Type Terminal Wiring Connection Instructions
Problem Cause Correction No or improper sealing. Sealing wire is broken. Replace it. Sealing wire is loose. Tighten it. Insufficient pressure. Pressure bar is damaged, replace Replace it. Sealing transformer is damaged. Replace it. Teflon tape or silicone rubber is damaged. -
Page 24: Pneumatic Diagram
5.3 PNEUMATIC DIAGRAM... -
Page 25: Electrical Diagram (Fb)
5.4 ELECTRICAL DIAGRAM (FB) -
Page 26: Fabrication
6. FABRICATION 6.4 CHAMBER LID 6.3 SEALING BAR, BOTTOM 6.5 SEALING BAR, TOP 6.2 WORKING BED, BOTTOM 6.1 BODY 6.6 ELECTRICAL BOX... -
Page 27: Body Diagram
6.1 BODY Body Diagram DC80100000... - Page 28 6.1-DC80100P00 PART NO. DESCRIPTION QTY NOTES DC80101003 Frame DC80107002 Electrical box mounting bracket DC80106000 Electrical box mounting bracket DC80131001 Front control panel assembly DC80116002 Side door-R 2874033 Control panel 2700408 Hex head screw M8 x 20 2705152 Flat washer M8 2705301 Split lock washer M8 10 27072032...
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Page 29: Working Bed (Bottom)
6.2 WORKING BED (BOTTOM) Working bed,Bottom Diagram DC80200000... - Page 30 6.2-DC80200P00 PART NO. DESCRIPTION QTY NOTES DC80221000 Welded body (FB ; PK) DC80201001 Welded body (TB;TK) DC80228001 Main shaft D80K203000 Bearing bracket D80K204000 Bearing bracket D80K205000 Washer D80K206001 Bracket - Spring,Top D80K207001 Bracket - Spring,Bottom D80K208000 Tension spring D80K210000 Spring mounting bar 10 DC64211000 Spring adj.
- Page 31 6.2-DC80200P01 PART NO. DESCRIPTION QTY NOTES 36 27281156 Bearing GE30ES 37 D80K231000 Hex head screw M10 x 25 38 2707203 Hex nut M8 39 2709025 Key 5x5x20 40 2706239 Ring R47 41 D80K235000 Vacuum valve assembly 2" 42 290932573 Nipple 2”x2" 43 2740068 Elbow, 2”...
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Page 32: Sealing Bar/ Cushion Bar Configurations
6.2-DC80200P02 PART NO. DESCRIPTION QTY NOTES 66 DC90294000 Shaft 67 28391232 Switch Emergency 68 29101022 Regulator Air Main SMC AW30-02B 69 2870049 Round Flat Button YW1B-M1E10G 70 2953215 Switch Limit TZ-8108 71 2909009 Fitting P86-1 1/4" 72 2909042 Fitting Nylon Tube A-034 1/4"x3/8" 73 2914058 Valve Safety SV-02 1/4PT 74 29090429... -
Page 33: Cushion Bar (Fb)
6.3 CUSHION BAR (FB) Cushion Bar Diagram D80K2FB600... - Page 34 6.3-D80K2FB6P0 PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer M4 2703308 Round screw hd M4x12 D80K223000 Sealing bar (FB) 3114463 Sealing silicon D80K226000 Silicon bar end insert-L D80K225000 Silicon bar end insert-R D80K224000 Inner plate 10 2701164...
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Page 35: Chamber Lid,Top Diagram
6.4 CHAMBER LID DIAGRAM Chamber Lid, Top Diagram DC80300000... - Page 36 6.4-DC80360P00 PART NO. DESCRIPTION QTY NOTES DC80324000 Chamber lid D80K328000 Swing arm D80K326000 Swing arm DC80310000 Shaft - top cover DC80391000 Revetment 2706015 RING S20-S D80K329000 Cover - electric conduit 27283201 Dried bearing BM2015FB D80K327000 Holder 10 2703307 Round head screw M4 x 10 11 2701157 Hex socket head screw M8 x 40 12 2705306...
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Page 37: Sealing Bar Configuations,Top
6.5 SEALING BAR, TOP (FB) Sealing Bar-Top Diagram D80K312A01... - Page 38 6.5.1-D80K312P00 PART NO. DESCRIPTION NOTE D80K302004 Holder - sealing bar (F) D80K343000 Electrode plate D80K311002 Holder - sealing bar 2702082 Flat head screw M6x12 D80K340000 Fixed shaft D80K341000 Fixed mount B80K321000 Spring D80K307000 Jointer - sealing bar 2705150 Flat washer M5 10 2705303 Split lock washer M5 11 2700414...
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Page 39: Electrical Boxes
6.5.1-D80K312P01 PART NO. DESCRIPTION NOTE 36 2705306 Split lock washer M4 37 D80K342001 Electrode plate D80K312A01 Sealing bar assembly- top... -
Page 40: Electrical Box(Fb)
6.6 ELECTRICAL BOX(FB) - Page 41 ITEM PART NO. DESCRIPTION SPECIFICATION Q’TY NOTE 28107281 TE LC1D186B7 AC24 2810746 Contactor TE LC1D326(AC24V) Option 2810762 TE LC1D50B7 (AC24V) MOELLER 2810755 Contactor DILMP20(AC24V) 2811616 TE LRD012 5.5-8A 2811635 LR3D216 12-18A Overload Relay Option 2811636 TE LR3D326 (23-32A) 2811637 TE LR3D3355(30-40A) 2830132 Relay RU4S-C-A24...
- Page 42 2843201 Terminal Block PTU-20 2843209 Terminal Block PTU-30 2843210 Plate, Terminal Block PTU-30L 2843207 Brake, Terminal Block SBN-20(TA-002) DC80800000 Electrical Box WIRE DC80808000 Electrical Wire 1.set 2890048 Fuse 20mm 1A CONTROL PANEL 2890049 Fuse 20mm 2A...