Promax Promarks DC-530 Operation Manual
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Promax Promarks DC-530 Operation Manual

Double chamber vacuum packaging machine
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DC-530
Double Chamber Vacuum Packaging
Machine
Operation Manual
Version 6.9.1
PROMARKS INC.
1915 E. Acacia Street, Ontario, CA91761, U.S.A
TEL
: 1-909-923-3888
FAX : 1-909-923-3588
http://www.promarksvac.com
S/N:
QC SIGNATURE:

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Summary of Contents for Promax Promarks DC-530

  • Page 1 DC-530 Double Chamber Vacuum Packaging Machine Operation Manual Version 6.9.1 PROMARKS INC. 1915 E. Acacia Street, Ontario, CA91761, U.S.A : 1-909-923-3888 FAX : 1-909-923-3588 http://www.promarksvac.com S/N: QC SIGNATURE:...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1. SAFETY ........................1 1.1 SAFETY RECOMMENDATIONS ................1 1.2 PERSONAL SAFETY ....................2 1.3 FOOD SAFETY ......................3 2. INSTALLATION ..................... 4 2.1 UNPACKING ........................4 2.2 MOVING THE MACHINE ................... 4 2.3 MACHINE SPECIFICATIONS ..................5 2.4 ENVIRONMENT REQUIREMENTS ................
  • Page 3 6.4 CHAMBER LID,TOP DIAGRAM ................45-46 6.5 SEALING BAR CONFIGUATIONS,TOP ..............47 6.5.1 SEALING BAR (FB)....................47-49 6.5.2 SEALING BAR (PK) ..................... 50-52 6.6 ELECTRICAL BOXES....................53 6.6.1 ELECTRICAL BOX(FB) ..................53 6.6.2 ELECTRICAL BOX(TB)..................53-55 　 Explanation of Abbreviations (FB) Standard Front / Back (FBG) Front /Back with Gas (FBPK) Front / Back with Perforating Knife...

  • Page 4: Safety

    Failure to follow these safety rules and take necessary precautions can result in serious injury or death as well as cause damage to the equipment. 1) Never operate or service your Promax / Promarks machine until you have read this manual completely and understand it fully.

  • Page 5: Personal Safety

    The following procedures and guidelines must be observed to avoid problems that can result in property damage, personal injury or death. If you have any questions regarding this information please contact Promax /Promarks, Inc. Service Department at (909) 481-3338. Hazardous Voltage: DANGER Electrical power must be disconnected and locked out before servicing or cleaning of the machine.

  • Page 6: Food Safety

    1.3 FOOD SAFETY While many Promax / Promarks machines are used in applications involving vacuum packaging and vacuum cooking, there are inherent risks associated with these techniques that can result in serious illness or death to the consumer of the food product.

  • Page 7: Installation

    TC Machines: Some of the smallest TC units may be lifted off of their wooden skid and moved manually. However Promax /Promarks recommends that moving even the smallest of their TC units should not be attempted by one person. The larger TC units should be lifted with the aid of a fork lift or other approved lifting aid.

  • Page 8: Machine Specifications

    2.3 DC-530 SPECIFICATION 2.4 ENVIRONMENT EQUIREMENTS The machine will be difficult to start if the air temperature is very low. This is caused by the increase in the vacuum pump’s oil viscosity due to the low temperature. To prevent this, please set up machine according to the installation checklist described as below: Temperature: around 5 ~ 40℃...

  • Page 9: Check Oil Level

    2.5 CHECK OIL LEVEL Check the oil level only when the machine is not in operation and all vacuum built up in the chamber has been vented. Be aware that the oil may be very hot and avoid all contact. Checking the Oil Level * Check the oil level on a daily basis * When checking the oil level use the sight gauge shown in figure 1 below.

  • Page 10: Operation

    3. OPERATION 3.1 VACUUM SETTING GUILDLINES Products Vacuum time/Sec. Storage life when stored at 2 ~ 6 ℃/day Fresh meat Pork Beef Meat with liquid 15 ~ 30 Pasta 3 ~ 9 Sliced sausage Cold cuts 10 ~ 21 3.2 BASIC OPERATING INSTRUCTIONS 　...

  • Page 11: Operation Of The Pnc-01 Digital Control Panel

    3.4 OPERATION OF THE PNC-01 DIGITAL CONTROL PANEL 3.4.1 Operation of the Model PNC-01 Digital Control Panel When following the instructions for programming your machine please refer to Fig. 5 below. Figure 5 PRO G RA M PROGRAM TIME / % SK I P STO P CY CLE...
  • Page 12 D. Changing Program Settings 1. Choose the program number you wish to edit 2. Press and hold down the Right Arrow key for 3 seconds. 3. You will see the Time / % display begins to flash. 4. Change the settings as indicated in steps E to J. Important Note: If your machine is equipped with the most recent version of the PNC-01 control you will not need to implement the instructions above in order to change program settings.

  • Page 13: Setting The Parameters For The Optional Settings

    Press the Right Arrow key to move to the next setting. The Soft Air LED will remain on. However you are now setting the Vent Off time. 4. Using the Plus/Minus keys set the amount of time you want the vent valve to remain closed between each vent pulse.
  • Page 14 4. Press the Left Arrow key again you will see that the Gas LED remains lit. You will set a time value for the next two settings only if you wish to use the PULSE GAS feature. 5. Using the Plus / Minus keys set a GAS ON time 6.
  • Page 15 1. The first setting will be Total Vacuum Time. Using the Plus/Minus keys set the total time you want the vacuum cycle to last. 2. Press the Right Arrow key to move to the next setting. The VAC LED will remain on.

  • Page 16: Maintenance

    4.MAINTENANCE 4.1 Basic Maintenance The following maintenance procedures should be followed no matter what model Promarks machine you own. 4.1.1 Daily Visual Inspection Your machine should have the following items inspected daily. If this inspection is performed daily prior to the start of your days production you will find that your machine will always perform consistently, last longer and suffer less down time.

  • Page 17: Daily Cleaning

    4.1.2 Daily cleaning Important Note: The following daily cleaning points are meant to help keep your machine in proper working order. They are in no way intended to provide the required level of sanitation needed for the packaging of food products. As noted earlier in this manual your company should consult with an expert in the sanitation field to design a robust sanitation routine when packaging food products.
  • Page 18 b. Seal bars are located in the lid on larger SC Series machines and all DC Series machines. 2. Remove the screws that hold the Teflon holding strap in place. Refer to Figure A on the next page. 3. Remove the old Teflon cover. 4.

  • Page 20: Maintenance Interval Chart

    4.4 MAINTENANCE INTERVALS AND CHECK ITEMS Maintenance Intervals/ Daily Yearly Biyearly 3 ~ 5 years Note Bimonthly Quarterly Check items Keep the vacuum lid open after finished working and let vacuum pump running about 15 minutes. Check the oil level Check the sound of motor Oil come out from...

  • Page 21: Troubleshooting

    5. TROUBLESHOOTING 5.1 PROBLEMS AND CORRECTIONS Problem and Corrections - Review installation procedure section to ensure the installation is correct. If correct, the troubleshooting chart below lists possible problems, causes, corrections, and reference guide. Problem Cause Correction Control panel is under normal The KM1, QM1, MCB1, MCB2 Check each part and turn on the function, but vacuum pump does...

  • Page 22: Pin D Type Terminal Wiring Connection Instructions

    Problem Cause Correction No or improper sealing. Sealing wire is broken. Replace it. Sealing wire is loose. Tighten it. Insufficient pressure. Pressure bar is damaged, replace Replace it. Sealing transformer is damaged. Replace it. Teflon tape or silicone rubber is damaged.

  • Page 23: Pneumatic Diagram

    5.3 PNEUMATIC DIAGRAM...

  • Page 24: Electrical Diagram (Fbtb)

    5.4 ELECTRICAL DIAGRAM (FB)
  • Page 25 5.3 ELECTRICAL DIAGRAM (TB)

  • Page 26: Fabrication

    6. FABRICATION 6.4 CHAMBER LID 6.3 SEALING BAR, BOTTOM 6.5 SEALING BAR, TOP 6.2 WORKING BED, BOTTOM 6.1 BODY 6.6 ELECTRICAL BOX...

  • Page 27: Body Diagram

    6.1 BODY Body Diagram DC53100000...
  • Page 28 6.1-DC53100P00 PART NO. DESCRIPTION QTY NOTES DC53101001 Frame DC53103001 Vacuum pump mounting bracket DC53104001 Vacuum pump mounting bracket DC53106001 Electrical box mounting bracket DC53105000 Vacuum pump mounting bracket 2874033 Control panel 2700408 Hex head screw M8 x 20 2705152 Flat washer M8 2705301 Split lock washer M8 10 27072032...

  • Page 29: Working Bed,Bottom

    6.2 WORKING BED (BOTTOM) Working bed,Bottom Diagram DC53200000...
  • Page 30 6.2-DC53200P00 PART NO. DESCRIPTION QTY NOTES DC53201001 Welded body (FB ; PK) DC53218000 Welded body (TB;TK) DC53201001 Main shaft D80K203000 Bearing bracket D80K204000 Bearing bracket D80K205000 Washer D80K206000 Bracket - Spring, top D80K207000 Bracket-spring, bottom DC53208000 Tension spring DC53210000 Spring mounting bar 10 DC53211000 Spring adj.
  • Page 31 6.2-DC53200P01 PART NO. DESCRIPTION QTY NOTES 35 D80K235000 Vacuum valve assembly 2" 36 290932573 Nipple 2”x2" 37 2740068 Elbow, 2” 2909007D Fitting, 2" x 1-1/4" (R5 0100E) 29090072 Fitting, 2" x 1-1/2" (R5 0205D; R5 0305D) 39 2705189 Washer flat M10 40 2705186 Washer flat 1/2"...

  • Page 32: Sealing Bar/ Cushion Bar Configurations

    6.3.1 SEALING BAR, BOTTOM (FB) Cushion Bar Diagram DC532FB000...
  • Page 33 6.3.1-DC532FBP00 PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer M4 2703308 Round screw hd M4x12 DC53223000 Sealing bar (FB) DC53252000 Sealing silicon D80K226000 Silicon bar end insert-L D80K225000 Silicon bar end insert-R D80K224000 Inner plate 10 2701164...

  • Page 34: Cushion Bar (Fbg)

    6.3.2 SEALING BAR, BOTTOM (FBG) Cushion Bar Diagram DC532FBG00...
  • Page 35 6.3.2-DC532FBP0G PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer, M4 2703308 Round head screw M4 x 12 DC53223000 Sealing bar (FB) 3114462 Sealing silicon D80K226000 Cushion bar end insert-L D80K225000 Cushion bar end insert-R D80K224000 Inner plate 10 2701164...

  • Page 36: Cushion Bar (Fbpk)

    6.3.3 SEALING BAR, BOTTOM (FBPK) Cushion Bar Diagram DC532PK000...
  • Page 37 6.3.3-DC532PKP00 PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer, M4 2703308 Round head screw M4 x 12 DC53251000 Sealing bar-bottom (PK) 3114463 Sealing silicon D80K256000 Cushion bar end insert DC53253000 Cushion bar (PK) D80K224000 Inner plate 10 2701164...

  • Page 38: Cushion Bar (Fbpkg)

    6.3.4 SEALING BAR, BOTTOM (FBPKG) Cushion Bar Diagram DC532PKG00...
  • Page 39 6.3.4-DC532PKP0G PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer, M4 2703308 Round head screw M4 x 12 DC53251000 Cushion bar-bottom (PK) 3114463 Sealing silicon D80K256000 Cushion bar end insert DC53253000 Cushion bar (PK) D80K224000 Inner plate 10 2701164...

  • Page 40: Sealing Bar (Fbtb)

    6.3.5 SEALING BAR, BOTTOM (FBTB) Sealing Bar,Bottom Diagram DC532TB000...
  • Page 41 6.3.5-DC532TBP00 PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer, M4 2703308 Round head screw M4 x 12 DC53263000 Sealing bar - bottom (TB) D88K286000 Isolated plate-heating D88K289000 Isolated plate VA04277000 Spring D80K224000 Inner plate 10 2701164...
  • Page 42 6.3.6 SEALING BAR, BOTTOM (FBTBG) Sealing Bar,Bottom Diagram DC532TBG000...
  • Page 43 6.3.6-DC532TBP0G PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer, M4 2703308 Round head screw M4 x 12 DC53263000 Sealing bar- bottom (TB) D88K286000 Isolated plate-heating D88K289000 Isolated plate VA04277000 Spring D80K224000 Inner plate 10 2701164 Socket set screw M4 x 10...
  • Page 44 6.3.7 SEALING BAR, BOTTOM (FBTBPK) Sealing Bar, Bottom Diagram DC532TK000...
  • Page 45 6.3.7-DC532TKP00 PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer, M4 2703308 Round head screw M4 x 12 DC53257000 Sealing bar- bottom (TBPK) D88K286000 Isolated plate-heating D88K289000 Isolated plate VA04277000 Spring D80K224000 Inner plate 10 2701164 Socket set screw M4 x 10...
  • Page 46 6.3.8 SEALING BAR, BOTTOM (FBTBPKG) Sealing Bar, Bottom Diagram DC532TKG00...
  • Page 47 6.3.8-DC532TKP0G PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer, M4 2703308 Round head screw M4 x 12 DC53257000 Sealing bar - bottom (TK) D88K286000 Isulation plate-heating D88K289000 Isulation plate VA04277000 Spring D80K224000 Inner plate 10 2701164...

  • Page 48: Chamber Lid,Top Diagram

    6.4 CHAMBER LID DIAGRAM Chamber Lid, Top Diagram DC53300000...
  • Page 49 6.4-DC53300P00 PART NO. DESCRIPTION QTY NOTES DC53301000 Chamber lid DC53328000 Swing arm DC53326000 Swing arm DC53310001 Shaft - top cover 2740213 Handle 2706015 RING S20-S D80K329000 Cover - electric conduit 272832015 Dried bearing BM2015FB DC53327000 Holder 10 2703307 Round head screw M4 x 10 11 2701157 Hex socket head screw M8 x 40 12 2705306...

  • Page 50: Sealing Bar Configuations,Top

    6.5.1 SEALING BAR, TOP (FB) Sealing Bar-Top Diagram DC53312A00...
  • Page 51 6.5.1-DC53312P00 PART NO. DESCRIPTION NOTE DC53302000 Holder - sealing bar (F) DC53303000 Holder - sealing bar (B) DC53311000 Holder - sealing bar 2702084 Flat head screw M6x16 2705151 Flat washer M6 2705302 Split lock washer M6 2707204 Hex nut M6 DC53307000 Jointer - sealing bar 2705150...
  • Page 52 6.5.1-DC53312P01 PART NO. DESCRIPTION NOTE 36 D80K375000 Spring fixed plate 37 D80K377000 Lining plate DC53312A00 Sealing bar assembly- top...
  • Page 53 6.5.2 SEALING BAR, TOP (PK) Sealing Bar-Top Diagram DC53350A00...
  • Page 54 6.5.2-DC53350P00 PART NO. DESCRIPTION NOTE DC53322000 Sealing bar plate(F) DC53323000 Sealing bar plate(B) DC53358000 Knife mold stand DC8035A000 Compression spring DC80359000 Sealing bar bushing 2701160 Hex socket head screw M5x25 DC53357000 Teflon tape clamp 2702251 Round head screw M4x10 DC5335B000 Cushion 10 DC5335C000 Sraight perf knife...
  • Page 55 6.5.2-DC53350P01 PART NO. DESCRIPTION NOTE 36 2700414 Hex screw hd M5x12 37 2705304 Split lock washer M10 38 D80K308000 Bushing 39 D80K309000 Compression spring 40 DC53410000 Bag retainer OPTION 41 DC53411000 Gasket for bag retainer OPTION 42 2705301 Split lock washer M8 2701199 Hex screw hd M8x75 W/GAS...

  • Page 56: Electrical Boxes

    6.6.1 ELECTRICAL BOX(FB) 6.6.2 ELECTRICAL BOX(TB)
  • Page 57 ITEM PART NO. DESCRIPTION SPECIFICATION Q’TY NOTE 2810744 Contactor CN-10/4P-B5 (AC24V) 2810755 Contactor CN-18-B5 (AC24V) 2811513 RHN-10K (8.5~12.5A) 2811514 Overload Relay RHN-10K(12.5~18A) Option 2811515 RHN-10K(5.5~8.5A) 2830132 Relay RU4S-C-A24 2831106 Socket, Relay SY4S-05D 2850636 Hook PYC-A1 2890048 Fuse 20mm 1A 2890046 Fuse 20mm 5A 2890068...
  • Page 58 ITEM PART NO. DESCRIPTION SPECIFICATION Q’TY NOTE 2843212 Terminal Block PTU-10 2843209 Terminal Block PTU-30 2843213 Terminal Block PTU-80 Option 2843210 Plate, Terminal Block PTU-30L2 28432131 Plate, Terminal Block PTU-80L Option 2843207 Brake, Terminal Block SBN-20(TA-002) Electrical Box DC64800000 Electrical Wire 1.set DC65808000 WIRE...

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