Promax DC-900-H Operation Manual
  1. Manuals
  2. Brands
  3. Promax Manuals
  4. Packaging equipment
  5. DC-900-H
  6. Operation manual
Promax DC-900-H Operation Manual

Promax DC-900-H Operation Manual

Double chamber vacuum packaging machine
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
DC-900-H
le Chamber Vacuum Packaging
Doub
Machine
Operation Manual
Version 6.9.1
1915 E. Acacia Street, Ontario, CA91761, U.S.A
TEL
: 1-909-923-3888
FAX : 1-909-923-3588
http://www.promarksvac.com
S/N:
QC SIGNATURE:

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DC-900-H and is the answer not in the manual?

Questions and answers

Related Manuals for Promax DC-900-H

Summary of Contents for Promax DC-900-H

  • Page 1 DC-900-H le Chamber Vacuum Packaging Doub Machine Operation Manual Version 6.9.1 1915 E. Acacia Street, Ontario, CA91761, U.S.A : 1-909-923-3888 FAX : 1-909-923-3588 http://www.promarksvac.com S/N: QC SIGNATURE:...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1. SAFETY ........................1 1.1 SAFETY RECOMMENDATIONS ................1 1.2 PERSONAL SAFETY ....................2 1.3 FOOD SAFETY ......................3 2. INSTALLATION ..................... 4 2.1 UNPACKING ........................4 2.2 MOVING THE MACHINE ................... 4 2.3 MACHINE SPECIFICATIONS ..................5 2.4 ENVIRONMENT REQUIREMENTS ................
  • Page 3 6.6 ELECTRICAL BOXES ....................42 6.6.1 ELECTRICAL BOX(FB) ..................42 　 Explanation of Abbreviations (FB) Standard Front / Back (FBG) Front /Back with Gas (FBPK) Front / Back with Perforating Knife (FBPKG) Front / Back with Perforating Knife + Gas (FBTB) Front / Back with Top / Bottom Seal (FBTBG) Front / Back with Top / Bottom Seal +Gas (FBTBPK) Front / Back with Top / Bottom Seal + Perforating Knife...
  • Page 4 General This owner’s manual contains information relating to your Promax /Promarks machine. It will provide you with basic information concerning both operation and maintenance of your new machine. Please read it carefully as failure to do so may result in bodily injury and / or damage to the equipment.

  • Page 5: Safety

    Failure to follow these safety rules and take necessary precautions can result in serious injury or death as well as cause damage to the equipment. 1) Never operate or service your Promax / Promarks machine until you have read this manual completely and understand it fully.

  • Page 6: Personal Safety

    The following procedures and guidelines must be observed to avoid problems that can result in property damage, personal injury or death. If you have any questions regarding this information please contact Promax /Promarks, Inc. Service Department at (909) 481-3338. Hazardous Voltage: DANGER Electrical power must be disconnected and locked out before servicing or cleaning of the machine.

  • Page 7: Food Safety

    1.3 FOOD SAFETY While many Promax / Promarks machines are used in applications involving vacuum packaging and vacuum cooking, there are inherent risks associated with these techniques that can result in serious illness or death to the consumer of the food product.

  • Page 8: Installation

     Wipe down the outside of the machine. 2.2 MOVING THE MACHINE Promax chamber style vacuum packaging machines are available in three basic designs, TC (Table Top), SC (Free Standing Single Chamber) and DC (Double Chamber). Recommendations for the movement of all three types are listed below.

  • Page 9: Machine Specifications

    2.3 DC-900-H SPECIFICATION 2.4 ENVIRONMENT EQUIREMENTS The machine will be difficult to start if the air temperature is very low. This is caused by the increase in the vacuum pump’s oil viscosity due to the low temperature. To prevent this, please set up machine according to the installation checklist described as below: ...

  • Page 10: Check Oil Level

    2.5 CHECK OIL LEVEL Check the oil level only when the machine is not in operation and all vacuum built up in the chamber has been vented. Be aware that the oil may be very hot and avoid all contact. Checking the Oil Level * Check the oil level on a daily basis * When checking the oil level use the sight gauge shown in figure 1 below.

  • Page 11: Operation

    3. OPERATION 3.1 VACUUM SETTING GUILDLINES Products Vacuum time/Sec. Storage life when stored at 2 ~ 6 ℃/day Fresh meat Pork Beef Meat with liquid 15 ~ 30 Pasta 3 ~ 9 Sliced sausage Cold cuts 10 ~ 21 3.2 BASIC OPERATING INSTRUCTIONS 　...

  • Page 12: Operation Of The Pnc-01 Digital Control Panel

    3.4 OPERATION OF THE PNC-01 DIGITAL CONTROL PANEL 3.4.1 Operation of the Model PNC-01 Digital Control Panel When following the instructions for programming your machine please refer to Fig. 5 below. Figure 5 PRO G RA M PROGRAM TIME / % SK I P STO P CY CLE...
  • Page 13 D. Changing Program Settings 1. Choose the program number you wish to edit 2. Press and hold down the Right Arrow key for 3 seconds. 3. You will see the Time / % display begins to flash. 4. Change the settings as indicated in steps E to J. Important Note: If your machine is equipped with the most recent version of the PNC-01 control you will not need to implement the instructions above in order to change program settings.

  • Page 14: Setting The Parameters For The Optional Settings

    Press the Right Arrow key to move to the next setting. The Soft Air LED will remain on. However you are now setting the Vent Off time. 4. Using the Plus/Minus keys set the amount of time you want the vent valve to remain closed between each vent pulse.
  • Page 15 4. Press the Left Arrow key again you will see that the Gas LED remains lit. You will set a time value for the next two settings only if you wish to use the PULSE GAS feature. 5. Using the Plus / Minus keys set a GAS ON time 6.
  • Page 16 1. The first setting will be Total Vacuum Time. Using the Plus/Minus keys set the total time you want the vacuum cycle to last. 2. Press the Right Arrow key to move to the next setting. The VAC LED will remain on.

  • Page 17: Maintenance

    4.MAINTENANCE 4.1 Basic Maintenance The following maintenance procedures should be followed no matter what model Promarks machine you own. 4.1.1 Daily Visual Inspection Your machine should have the following items inspected daily. If this inspection is performed daily prior to the start of your days production you will find that your machine will always perform consistently, last longer and suffer less down time.

  • Page 18: Daily Cleaning

    4.1.2 Daily cleaning Important Note: The following daily cleaning points are meant to help keep your machine in proper working order. They are in no way intended to provide the required level of sanitation needed for the packaging of food products. As noted earlier in this manual your company should consult with an expert in the sanitation field to design a robust sanitation routine when packaging food products.

  • Page 19: Vacuum Valve Maintenance

    b. Seal bars are located in the lid on larger SC Series machines and all DC Series machines. 2. Remove the screws that hold the Teflon holding strap in place. Refer to Figure A on the next page. 3. Remove the old Teflon cover. 4.

  • Page 21: Maintenance Interval Chart

    4.5 MAINTENANCE INTERVALS AND CHECK ITEMS Maintenance Intervals/ Daily Yearly Biyearly 3 ~ 5 years Note Bimonthly Quarterly Check items Keep the vacuum lid open after finished working and let vacuum pump running about 15 minutes. Check the oil level Check the sound of motor Oil come out from...

  • Page 22: Troubleshooting

    5. TROUBLESHOOTING 5.1 PROBLEMS AND CORRECTIONS Problem and Corrections - Review installation procedure section to ensure the installation is correct. If correct, the troubleshooting chart below lists possible problems, causes, corrections, and reference guide. Problem Cause Correction Control panel is under normal The KM1, QM1, MCB1, MCB2 Check each part and turn on the function, but vacuum pump does...

  • Page 23: Pin D Type Terminal Wiring Connection Instructions

    Problem Cause Correction No or improper sealing. Sealing wire is broken. Replace it. Sealing wire is loose. Tighten it. Insufficient pressure. Pressure bar is damaged, replace Replace it. Sealing transformer is damaged. Replace it. Teflon tape or silicone rubber is damaged.

  • Page 24: Pneumatic Diagram

    5.3 PNEUMATIC DIAGRAM...

  • Page 25: Electrical Diagram (Fb)

    5.4 ELECTRICAL DIAGRAM (FB)

  • Page 26: Fabrication

    6. FABRICATION 6.3 SEALING BAR, BOTTOM 6.4 CHAMBER LID 6.5 SEALING BAR, TOP 6.2 WORKING BED, BOTTOM 6.1 BODY...

  • Page 27: Body Diagram

    6.1 BODY Body Diagram DC90100000...
  • Page 28 DC90101P00 NO. PART NO. DESCRIPTION DC90101001 Frame DC90103002 Vacuum pump mounting bracket DC90106000 Electrical box mounting bracket DC90107000 Electrical box mounting bracket D1KK102001 Plate DC90115003 Side door D1KK116002 Side door D1KK117001 Back door - L D1KK118001 Back door - R 10 DC80120000 Cover plate 11 2874045 Control panel...
  • Page 29 DC90101P01 NO. PART NO. DESCRIPTION 36 2705301 Split lock washer 37 27072032 38 2700439 Screw, Hex Hd M6x25 (S) 39 2705151 Washer, Flat M6 (S) 40 2705302 Washer, Split Lock M6 (S) 41 2707204 Nut, Hex Hd M6 (S) 42 2705155 Washer, Flat M14 43 29091751 Fitting, Nylon Tube 90°...

  • Page 30: Working Bed (Bottom)

    6.2 WORKING BED (BOTTOM) Working bed,Bottom Diagram DC90200000...
  • Page 31 DC90200P00 PART NO. DESCRIPTION DC90218003 Welded body (FB ) DC90202000 Main shaft D88K205000 Washer D88K203000 Bearing bracket 27281157 BEARING GE35ES 27401402 Nipple, Grease 1/8" 27062201 Ring, R55 D88K204000 Bearing bracket D1KK293000 Base, Shaft 10 DC90294000 Shaft 11 D1KK298000 Link, Universal Joint 12 D1KK297000 Bracket, Mounting - Universal Joint 13 2920674 Air Cylinder MCQA-11-80-200...
  • Page 32 DC90200P01 PART NO. DESCRIPTION 35 2870049 Round Flat Button YW1B-M1E10G 36 2705189 WasherFlat M10 37 27004001 Hex Head Screw M10 x 20 38 DC80215000 Limit Switch Bracket 39 2705151 WasherFlat M6 40 27004011 Hex head screw M6 x 20 41 2707204 Nut, Hex Hd M6 42 2853023 Limit switch V-153-1A5...
  • Page 33 DC90200P02 PART NO. DESCRIPTION 69 2703318 Screw, Round Hd M5x10 70 2861037 Fitting MG-16A-10G 71 2861026 Fitting MG-32A-25B 72 2861038 Fitting MG-20A-14B 73 2875314 Box, Wiring Ensto SABP131308G 74 2728419 Rod Eye, PHS M16x2 75 27070123 Nut, Hex Hd M16x2 76 27284911 Rod Eye, PHS M22x1.5 77 2703307...

  • Page 34: Sealing Bar/ Cushion Bar Configurations

    6.3.1 CUSHION BAR (FB) Cushion Bar Diagram D1KK2FB000...
  • Page 35 D1KK2FBP00 PART NO. DESCRIPTION NOTE DC80202000 Cover - Vacuum Suction 2705154 Flat Washer M4 2705306 Split Lock Washer M4 2703308 Round Screw Hd M4x12 D1KK223000 Sealing Bar (FB) D1KK252000 Sealing Silicon D80K226000 Silicon Bar End Insert-L D80K225000 Silicon Bar End Insert-R D80K224000 Inner Plate 10 2701164...
  • Page 36 6.3.2 CUSHION BAR (FBPK) Cushion Bar Diagram D1KK2PK000...
  • Page 37 D1KK2PKP00 PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer, M4 2703308 Round head screw M4 x 12 D1KK251000 Sealing bar-bottom (PK) D1KK252000 Sealing silicon-bottom D80K256000 Silicon bar end insert D1KK259000 Teflon tape bar D80K224000 Inner plate 10 2701164...

  • Page 38: Chamber Lid,Top Diagram

    6.4 CHAMBER LID DIAGRAM Chamber Lid,top Diagram DC90300000...
  • Page 39 DC90300P00 PART NO. DESCRIPTION D1KK301004 Chamber lid D1KK328000 Swing arm D1KK326000 Swing arm 2856018 Switch, proximity FOTEK BS-04N D1KK341000 Bar - handle 2740168 O-ring D1KK329000 Cover - electric conduit 27283201 Dried bearing BM2025 D1KK327000 Holder 10 2703307 Round head screw M4 x 10 11 2701179 Hex socket head screw M8 x 40 12 2705306...

  • Page 40: Sealing Bar Configuations,Top

    6.5.1 SEALING BAR, TOP (FB) Sealing Bar-Top Diagram D1KK312A01...
  • Page 41 D1KK312P00 PART NO. DESCRIPTION D1KK302001 Holder - sealing bar (F) B80K320000 Fixed bushing D1KK311001 Holder - sealing bar 2702084 Flat head screw M6x16 2705151 Flat washer M6 2705302 Split lock washer M6 2707204 Hex nut M6 D1KK307000 Jointer - sealing bar 2705150 Flat washer M5 10 2705303...
  • Page 42 D1KK312P01 PART NO. DESCRIPTION 35 2707110 Hex nylock nut M6 36 D80K377000 Lining plate 37 D80K375000 Spring fixed plate 38 2707210 Nut M4 39 2705306 Split lock washer M4 40 2702082 Flat head screw M6x12 41 D80K341000 Fixed mount 42 2703310 Round head screw M4x30 43 D80K342001 Electrode plate D1KK312A01 Sealing bar assembly- top...

  • Page 43: Sealing Bar (Pk)

    6.5.2 SEALING BAR, TOP (PK) Sealing Bar-Top Diagram D1KK350A00...
  • Page 44 D1KK350P00 PART NO. DESCRIPTION D1KK322000 Sealing bar plate(F) D1KK323000 Sealing bar plate(B) D1KK358000 Knife mold stand DC8035A000 Compression spring DC80359000 Sealing bar bushing 2701160 Hex socket head screw M5x25 D88K357000 Teflon tape clamp 2702251 Round head screw M4x10 D1KK35B000 Cushion 10 D1KK35C000 Sraight perf knife 11 DC8035D000 Compression spring 12 2703315...
  • Page 45 D1KK350P01 PART NO. DESCRIPTION NOTE 36 2700414 Hex screw hd M5x12 37 2705304 Split lock washer M10 38 D80K308000 Bushing 39 D80K309001 Compression spring 40 D1KK410000 Gas nozzle sealing silicone plate OPTION 41 D1KK411000 Gas nozzle sealing silicone OPTION 42 2705301 Split lock washer M8 2701199 Hex screw hd M8x75...
  • Page 46 6.6 ELECTRICAL BOX(FB)
  • Page 47 ITEM PART NO. DESCRIPTION SPECIFICATION Q’TY NOTE 28107621 TE LC1D50AB7 (AC24V) Contactor Option 2810746 TE LC1D32B7(AC24V) MOELLER 2810755 Contactor DILMP20(AC24V) TE LRD340 (30 -40A)220V 2811665 300 P Overload Relay Option TE LR3D22 (16 -24A) 2811639 380 ~480V 300P 2830132 Relay RU4S-C-A24 2831106 Socket, Relay...
  • Page 48 0F-220-240V/0-40-50-60V 28960071 0F-380-415V/0-40-50-60V 28960072 0F-400-440V/0-40-50-60V 28960073 2807122 Switch, Selector P3-63/V/SVB-SW 28071221 Link Bracket MOELLER ZVV-P3 28071222 Link-Selector SW MOELLER ZAV-P3 2843209 Terminal Block PTU-30 2843212 Terminal Block PTU-10 2843213 Terminal Block PTU-80 2843210 Plate, Terminal Block PTU-30L 28432131 Plate, Terminal Block PTU-80L 2843207 Brake, Terminal Block SBN-20(TA-002) Electrical Box...

Table of Contents