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Summary of Contents for HellermannTyton ATS flex
- Page 1 A T S f l e x TOC-Cover O p e ra t in g I n st r u c tio ns...
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Page 2: Table Of Contents
Repair ......18 3.2.1 ATS flex tool ..... 9 8.5.1 Cleaning end cap. - Page 3 Technical data ATS flex ......21 9.1.1 Serial number ....22 9.1.2 Nameplate .
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Page 4: Notes For The User
HellermannTyton GmbH (hereinafter referred to as HellermannTyton). Any breach or infringement of these WARNING stipulations will result in liability for damages. Text accompanied by the signal word "WARNING" indicate... -
Page 5: Other Notational Conventions
Safety instructions 1 9 2 Other notational conventions b) Avoid body contact with earthed or grounded surfaces, such as those of pipes, radiators, cookers f Indicates an instruction and refrigerators. The risk of electric shock is higher • Indicates a list when your body is earthed. -
Page 6: Use And Handling Of The Power Tool
• Use of spare parts and accessories not tested and Many accidents involving power tools are due to poor approved beforehand by HellermannTyton maintenance. • Operation of the ATS flex with the housing open f) Keep cutting tools sharp and clean. -
Page 7: And Servicing
2 4 4 Authorised specialist for repair and testing Only service technicians from HellermannTyton or service technicians certified by HellermannTyton are permitted to carry out repairs and safety checks. -
Page 8: Design And Function
Checking scope of supply f Check that nothing is missing and that there are no visible signs of damage in transit or other damage. f Have damage confirmed by the freight forwarder and notify HellermannTyton immediately in writing. ATS_Flex_Operating_Instructions_102-01024_V01_03.2023... -
Page 9: Functional Description
Transport, disposal and storage Functional description 3 2 2 Display 3 2 1 ATS flex tool 1 Lock position 2 Switch 3 Start position 4 Lock material 5 Motor 6 Time 7 Overload 8 Locking request 9 Roller block 10 Reset Transport, disposal and storage 1 ATS flex 2 Reset lever... -
Page 10: Return
Installation Return Assembling jaws f Use the supplied case for returns, as otherwise you will Required tool be invoiced for the costs of a replacement case. • Screwdriver 2 mm for Allen screw Installation Assembling jaws Installing the accessories f Always proceed in accordance with the instructions supplied with the accessory in question. -
Page 11: Operation
Operation Loading tie ribbon S ig f Connect the ATS flex to the power pack with the f Ensure that the tie ribbon is cut at a right angle. connecting cable f Press the red button of the roller block and hold ;... -
Page 12: Switching On
Operation Switching on Binding f Check if the ATS flex is ready for use. f Guide the bundle in front of the end cap of the ATS flex. ; The tie ribbon is loaded and the roller block is locked, NOTE à "Loading tie ribbon" on page 11 f The end cap of the ATS flex must not press against the ;... -
Page 13: Positioning
Operation Tensioning position 6 8 2 Geometries of bundles Dimensions Jaw 30 Jaw 50 Jaw 80 Jaw 100 Diameter max. 30 max. 50 max. 80 max. 100 [mm] Rectangle max. max. max. max. [mm] 12 x 27 23 x 45 34 x 72 40 x 92 Square... -
Page 14: Switching Off
Operation Switching off 6 10 2 Removing the tie heads from the tie head transport NOTE f Keep the main switch on the power pack off when the ATS flex is not in use and when a change is to be made. S ig f Switch the power pack OFF at the main switch f Pull on the locking rings of the connecting cable... -
Page 15: Troubleshooting
Troubleshooting Troubleshooting Error analysis The LED lights on the display indicate the current operating status: • LED 10 lights up green: O.K. • An LED lights up red: error • No LED lights up: PCB defective The following table describes the causes and solutions in the event of an error notification on the display. -
Page 16: Possible Errors
Troubleshooting Possible errors The following table describes possible malfunctions on the ATS flex for which notification is not provided on the display. FAULT PATTERN POSSIBLE CAUSE SOLUTION Loops form • Tension force too low f Adjust tension force, à "Adjusting tension force" on page 11 Projecting cable-tie ends, •... -
Page 17: Important Notes
(see arrows). It is advisable to have the ATS flex serviced by ; The tie heads are transported into the end cap. HellermannTyton once a year or after approx. every 1 million f Insert the tie head puller and turn by 90°. -
Page 18: Maintenance Schedule
Maintenance Maintenance schedule WHEN? WHO? WHAT AND HOW? f Blow out the end cap with compressed air. Daily Setup specialist f Check jaws for secure position. Repair NOTE f Always perform a reset before commencing repair work, à "Performing a reset" on page 17. 8 5 1 Cleaning end cap Required tool •... -
Page 19: Lower Jaw Flap
8 5 3 Replacing upper jaw flap and lower jaw flap Required tools and resources • Screwdriver PH0 50 • Loctite 243 (optionally available from HellermannTyton) Replacing lower jaw flap and upper jaw flap of jaw Ø30 f Loosen the screws on the upper and lower jaw. -
Page 20: Ribbon Knife
Maintenance Replacing lower jaw flap and upper jaw flap of 8 5 4 Checking and replacing the ribbon knife jaw Ø80 Required tool • Screwdriver PH0 50 Checking and replacing the ribbon knife f Dismantle the jaws, à "Assembling jaws" on page 10 f Remove the end cap , à "Cleaning end cap"... -
Page 21: Technical Data
Technical data Technical data ATS flex 113,8 50,1 Ø d Value Jaws Ø30 mm Jaws Ø50 mm Jaws Ø80 mm Max power draw 100 W Input voltage 24 V Weight approx. 1815 g Bundle thickness Ø d 30 mm 50 mm 80 mm Dimensions 272 mm 293 mm 329 mm Max. -
Page 22: Serial Number
HellermannTyton Made in Germany HellermannTyton GmbH Großer Moorweg 45, 25438 Tornesch Input: 24V max. 100W ATS flex Tel. +49 4122 701-0 . Fax +49 4122 701-344 E-Mail: info@HellermannTyton.de 102-60000 www.HellermannTyton.de The nameplate is on the right side of the housing. -
Page 23: Declaration Of Conformity
Declaration of conformity Declaration of conformity E C - CONFIRMATION Autotool ATS flex 102-60000 incl. power pack 102-00150 Manufacturer: HellermannTyton GmbH Street: Großer Moorweg 45 Postal Code / City: 25436 Tornesch Country: Germany Telefon: +49 4122/701-1 Fax: +49 4122/701-400 We herewith declare, that the design and construction of the... - Page 24 HellermannTyton operates globally in 37 countries Europe Asia-Pacific HellermannTyton B.V. – HellermannTyton Ltd – UK Belgium/Netherlands William Prance Road Vanadiumweg 11-C Plymouth International Medical HellermannTyton GmbH – Austria HellermannTyton – Australia 3812 PX Amersfoort and Technology Park Rennbahnweg 65 Tel.: +61 2 9525 2133 Tel.: +31 33 460 06 90...
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