Bauer Kompressoren Profi-Line CAPITANO 140-B Operating Manual
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Bauer Kompressoren Profi-Line CAPITANO 140-B Operating Manual

High pressure compressors for breathing air
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Summary of Contents for Bauer Kompressoren Profi-Line CAPITANO 140-B

  • Page 2 OPERATING MANUAL A_Profi-Line_002_en 2/160 18.12.2018...

  • Page 3: Table Of Contents

    OPERATING MANUAL Table of contents Preface Manufacturer’s details .................... 9 1.1.1 Contact data BAUER KOMPRESSOREN ..............9 About this manual ....................10 1.2.1 Purpose of this manual ..................10 1.2.2 Contents of this manual ..................10 1.2.3 Target groups of this manual .................10 1.2.4...
  • Page 4 OPERATING MANUAL 2.6.2 Personnel selection and qualification ..............27 2.6.3 Duties of the personnel ..................28 Safety regulations ....................29 Product description Structure and function ..................31 3.1.1 Structure ....................... 31 3.1.2 Function schematic ....................36 3.1.3 Functional principle ....................37 Display elements ....................39 3.2.1 Control ........................
  • Page 5 OPERATING MANUAL 4.3.3 Technical data filter system P41 ................56 Technical data Motor .................... 56 Transport and storage Transport .......................57 5.1.1 Checking the cargo ....................57 5.1.2 Preparing for transport ..................57 5.1.3 Transport .......................58 Storage and preservation ..................59 5.2.1 Selecting the storage location ................59 5.2.2 Preparing for preservation ..................59...
  • Page 6 OPERATING MANUAL Fault finding and fault correction ................85 8.1.1 Fault finding in drive motor ................... 85 8.1.2 Fault finding in compressor block ................. 85 8.1.3 Fault finding in automatic condensate drain ............86 8.1.4 Fault finding in electrical control system ...............87 8.1.5 Error display B-TIMER ....................87 Maintenance...
  • Page 7 OPERATING MANUAL 9.10 Maintenance activities pressure gauge ............... 118 9.11 Maintenance activities - Intake valves and pressure valves ........ 119 9.11.1 Servicing the suction valves and pressure valves ..........119 9.11.2 Replacing the suction valves and pressure valves ..........119 9.12 Maintenance activities - Automatic condensate drain .........120 9.12.1 Checking the function of automatic condensate drain ........120 9.12.2...
  • Page 8 OPERATING MANUAL A_Profi-Line_002_en 8/160 18.12.2018...

  • Page 9: Preface

    OPERATING MANUAL Preface | 1 1 Preface 1.1 Manufacturer’s details 1.1.1 Contact data BAUER KOMPRESSOREN BAUER KOMPRESSOREN GmbH Stäblistr. 8 D-81477 Munich Tel.: +49 89 7 80 49-0 Fax: +49 89 7 80 49-167 www.bauer-kompressoren.de info@bauer-kompressoren.de A_Profi-Line_002_en 18.12.2018 9/160...

  • Page 10: About This Manual

    Chapter 11.1, Page 133 and the following. All the information in this manual is correct at the time of printing. BAUER KOMPRESSOREN reserves the right to make technical changes that facili- tate an improvement or raise the safety standard. 1.2.3...

  • Page 11: Symbols Used

    OPERATING MANUAL Preface | 1 1.2.4 Symbols used The following symbols are used in the manual: Symbol Meaning Dangers for persons. For more information, Chapter 2.3 Display and meaning of warn- ings, Page Information for understanding or optimising the work processes. Information for solving problems or for trou- bleshooting.

  • Page 12: About This Product

    1 | Preface OPERATING MANUAL 1.3 About this product 1.3.1 Identifying the product This manual is applicable for the models and series specified on the title page. • Take the exact model and serial number from the type plate and enter into the figure below.

  • Page 13: Variants

    OPERATING MANUAL Preface | 1 1.3.4 Variants Type designation Operating pressure Delivery rate [l/min] Drive motor max. [bar] CAPITANO 140-B Petrol 4-stroke CAPITANO 140-E 3-Phase AC 400V, 50 MARINER 200-B Petrol 4-stroke MARINER 200-E 3-Phase AC 400V, 50 MARINER 250-B Petrol 4-stroke MARINER 250-E 3-Phase AC 400V, 50...

  • Page 14: Options

    Chapter 11.1 Declaration of conformity, Page 133. CE mark With the EC mark affixed on the product, BAUER KOMPRESSOREN declares that the product satisfies the application requirements specified in the harmonisation legislation of the European Community provided for its affixing.

  • Page 15: For Your Safety

    OPERATING MANUAL For your safety | 2 2 For your safety 2.1 Intended usage The machine is intended exclusively for the compression and the storage of the medium specified, under consideration of the conditions specified, see Technical Data. Proper use also includes: •...

  • Page 16: Display And Meaning Of Warnings

    2 | For your safety OPERATING MANUAL 2.3 Display and meaning of warnings 2.3.1 Hazard classes Important instructions regarding personal protection and safe operation are indica- ted in the manual in distinct hazard classes. The hazard classes explain how states or individual steps of an operation sequence are dangerous and can cause dam- age.

  • Page 17: Danger Warnings On The Machine

    OPERATING MANUAL For your safety | 2 2.3.3 Danger warnings on the machine Depending on the construction and purpose of use, the following indications are affixed to the machine and included in the manual; these indications point to po- tential dangers: Symbol Meaning Caution, automatic control!

  • Page 18: Product Safety

    2 | For your safety OPERATING MANUAL 2.4 Product safety 2.4.1 Fundamental safety information Fundamental dangers The following safety measures always include: • The machine should only be used in a technically perfect condition and in an intended, safety and danger-aware method, taking into account the operating instructions.

  • Page 19: Safety Instructions Regarding Transport And Loading Work

    OPERATING MANUAL For your safety | 2 Danger due to gas, dust and smoke • When working with smothering gases, you must monitor the oxygen concen- tration in the room using a mobile gas measuring device. • When working in confined spaces, ensure adequate ventilation and follow ex- isting national regulations where applicable.

  • Page 20: Safety Information Regarding Operation

    2 | For your safety OPERATING MANUAL 2.4.3 Safety information regarding operation Carry out the following measures to ensure safe operation: • Refrain from any working practices which may compromise safety. • Only operate the machine if all protection equipment and safety-related equip- ment (e.g.

  • Page 21: Safety Instructions Regarding Maintenance, Service And Repairs

    OPERATING MANUAL For your safety | 2 2.4.4 Safety instructions regarding maintenance, service and repairs Carry out the following measures for ensuring safe maintenance, service and repair work: • For all work that affects the operation, adjustment of production capacities, changeover or setting of the machine and its safety-relevant equipment and inspection, maintenance and repair, observe the switching on and switching off procedures in accordance with the operating instructions and instructions...

  • Page 22: Safety Instructions Regarding Cleaning

    2 | For your safety OPERATING MANUAL 2.4.5 Safety instructions regarding cleaning Carry out the following measures to ensure safe cleaning: • Before cleaning the machine with water, a steam jet (high pressure cleaner) or other cleaning agents, cover or seal off all openings that must not be penetra- ted by water/steam/cleaning agents for reasons of safety and/or functionali- ty.

  • Page 23: Particular Dangers

    OPERATING MANUAL For your safety | 2 2.4.6 Particular dangers Safe handling of pressure vessels There are two types of pressure vessels: • Pressure vessels for static load: The pressure vessels are under virtually con- stant operating pressure, and the pressure fluctuations are very small. Pres- sure vessels for static load are not specially marked and can be operated as long as no safety-relevant faults are found during the regular vessel repeat testing procedures.
  • Page 24 2 | For your safety OPERATING MANUAL Instructions regarding handling combustion engines Follow the following instructions to ensure the safety of the users: • Do not inhale the exhaust gases. • Combustion engines should never be operated in closed rooms. •...

  • Page 25: Instructions Regarding Emergency

    OPERATING MANUAL For your safety | 2 2.5 Instructions regarding emergency 2.5.1 Behaviour in case of faults and emergencies If safety-relevant faults occur in the machine or the operating behaviour indicates this: • Switch off the machine using the emergency stop switch and notify the au- thority/person responsible of the fault.

  • Page 26: Organisational Duties

    2 | For your safety OPERATING MANUAL 2.6 Organisational duties 2.6.1 Duties of the operating company The operating company is responsible for the intended use of the machine. • Keep the instruction manual to hand near the machine and must be available to the personnel at all times.

  • Page 27: Personnel Selection And Qualification

    Ensure that only trained personnel operate the machine. • Ensure that only the service personnel trained and authorised by BAUER KOMPRESSOREN carry out the assembly and installation activities. • Ensure that only competent personnel carry out the first commissioning and recurrent tests.

  • Page 28: Duties Of The Personnel

    2 | For your safety OPERATING MANUAL 2.6.3 Duties of the personnel The personnel must comply with the following safety requirements: • Read and understand the operating instruction manual. • Refrain from any working practices which may compromise safety. • Use personal protection equipment if required.

  • Page 29: Safety Regulations

    OPERATING MANUAL For your safety | 2 2.7 Safety regulations The following list of safety regulations does not claim to be exhaustive and up-to- date, and is applicable only for the Federal Republic of Germany. • Ensure that the equivalent provisions of the operator’s country are observed. •...
  • Page 30 For further instructions for the licensing process and the testing of filling stations before commissioning, refer to the information sheet (can be obtained from BAUER KOMPRESSOREN). The test certificates and documents supplied with the compressor are important and must be included in the application documents as part of the licensing proc- ess.

  • Page 31: Product Description

    OPERATING MANUAL Product description | 3 3 Product description 3.1 Structure and function 3.1.1 Structure Fig. 2 CAPITANO140-E Compressor block Motor protection switch (option) Pressure maintaining/non-return valve Belt guard Filling device with pressure 10 Filter system P21 gauge A_Profi-Line_002_en 18.12.2018 31/160...
  • Page 32 3 | Product description OPERATING MANUAL Fig. 2 CAPITANO140-E Drive motor Condensate drain cock, inter- 11 Final pressure safety valve mediate separator Carrying handle Condensate drain cocks, filter system A_Profi-Line_002_en 32/160 18.12.2018...
  • Page 33 OPERATING MANUAL Product description | 3 Fig. 3 MARINER 200-B with trolley and automatic condensate drain Compressor block Fall frame 11 Condensate drain valve (option), filter system Filling device with pressure gauge Carrying handle 12 Filter system P31 Belt guard Condensate vessel (option) 13 B-TIMER (Option) Petrol tank...
  • Page 34 3 | Product description OPERATING MANUAL Fig. 4 MARINER 250-E with compressor control system and filter system P41 Filling device with pressure gauge CE sticker (option) 13 Final separator Compressor block Condensate vessel (option) 14 Pressure maintaining/non-return valve Belt guard Drive motor 15 Final pressure safety valve Compressor control system (op-...
  • Page 35 OPERATING MANUAL Product description | 3 Fig. 5 MARINER 320-E with compressor control system, filter system P41 and SECURUS monitoring unit B-SECURUS monitoring unit Carrying handle 11 Final separator Compressor block CE sticker (option) 12 Pressure maintaining/non-return valve Belt guard Condensate vessel (option) 13 Final pressure safety valve Compressor control system (op-...

  • Page 36: Function Schematic

    3 | Product description OPERATING MANUAL 3.1.2 Function schematic The function schematic shows the route of the air through the compressor unit. The type and scope of the components depend on the unit configuration, the func- tional principle and arrangement of the components remain the same, however. Fig.

  • Page 37: Functional Principle

    OPERATING MANUAL Product description | 3 3.1.3 Functional principle Intake The compressor unit draws the medium to be compressed or the air via the intake filter. This contains a replaceable filter insert for removing the solid particles from the drawn-in medium. Compression Compression takes place in the compressor block.
  • Page 38 3 | Product description OPERATING MANUAL Control system Operation and switching the unit on and off is carried out, as standard, manually using the motor protection switch. The electrical control system (option) permits semi-automatic or fully-automatic operation of the compressor unit, depending on the filling pressure. Monitoring the filling pressure is via pressure switches.

  • Page 39: Display Elements

    OPERATING MANUAL Product description | 3 3.2 Display elements 3.2.1 Control Fig. 7 Display elements Operating hours counter Warning lamp A_Profi-Line_002_en 18.12.2018 39/160...

  • Page 40: B-Timer Display And Operating Elements

    3 | Product description OPERATING MANUAL 3.2.2 B-TIMER display and operating elements 654321 Fig. 8 Display and operating elements Display of due maintenance Input key Display of low battery status Display of cartridge saturation Display of operating hours or car- Display of due maintenance type or tridge number the setup menu...

  • Page 41: Securus Monitoring Unit

    OPERATING MANUAL Product description | 3 3.2.3 SECURUS monitoring unit SECURUS Fig. 9 SECURUS monitoring unit display elements Flashing green light Red flashing light Yellow flashing light Cartridge or unit condition Red flashing light Compressor shutdown due to used-up car- tridge Yellow flashing light Cartridge change due (pre-warning)

  • Page 42: Control Elements

    3 | Product description OPERATING MANUAL 3.3 Control elements 3.3.1 Motor protection switch Fig. 10 Motor protection switch up to 3kW On/Off switch 3.3.2 Motor protection switch Fig. 11 Motor protection switch from 4kW Off switch On switch A_Profi-Line_002_en 42/160 18.12.2018...

  • Page 43: Control System

    OPERATING MANUAL Product description | 3 3.3.3 Control system Fig. 12 Compressor control system, operating elements Main switch On/Off switch A_Profi-Line_002_en 18.12.2018 43/160...

  • Page 44: Filling Equipment

    3 | Product description OPERATING MANUAL 3.3.4 Filling equipment Fig. 13 Filling equipment Filling cock International bracket connection, 200 bar Filling connection Filling pressure gauge 3.4 Operating modes 3.4.1 Manual After switching the compressor on manually, this must then also be switched off again manually.

  • Page 45: Technical Data

    OPERATING MANUAL Technical data | 4 4 Technical data 4.1 Technical data compressor unit 4.1.1 Technical data CAPITANO140-B Compressor unit CAPITANO140-B Performance characteristics Medium Intake pressure atmospheric Operating pressure max. [bar] PN200 or PN300 Blow-off pressure, final pressure safety valve 225 / 330 [bar] Compressor block...

  • Page 46: Technical Data Capitano140-E

    4 | Technical data OPERATING MANUAL 4.1.2 Technical data CAPITANO140-E Compressor unit CAPITANO140-E Performance characteristics Medium Intake pressure atmospheric Operating pressure max. [bar] PN200 or PN300 Blow-off pressure, final pressure safety valve 225 / 330 [bar] Compressor block IK100 Delivery volume [l/min] measured using cylin- der filling (10 l) from 0 to 200 bar, ±...

  • Page 47: Technical Data Mariner200-B

    OPERATING MANUAL Technical data | 4 4.1.3 Technical data MARINER200-B Compressor unit MARINER200-B Performance characteristics Medium Intake pressure atmospheric Operating pressure max. [bar] PN200 or PN300 Blow-off pressure, final pressure safety valve 225 / 330 [bar] Compressor block IK120 Delivery volume [l/min] measured using cylin- der filling (10 l) from 0 to 200 bar, ±...

  • Page 48: Technical Data Mariner200-E

    4 | Technical data OPERATING MANUAL 4.1.4 Technical data MARINER200-E Compressor unit MARINER200-E Performance characteristics Medium Intake pressure atmospheric Operating pressure max. [bar] PN200 or PN300 Blow-off pressure, final pressure safety valve 225 / 330 [bar] Compressor block IK120 Delivery volume [l/min] measured using cylin- der filling (10 l) from 0 to 200 bar, ±...

  • Page 49: Technical Data Mariner250-B

    OPERATING MANUAL Technical data | 4 4.1.5 Technical data MARINER250-B Compressor unit MARINER250-B Performance characteristics Medium Intake pressure atmospheric Operating pressure max. [bar] PN200 or PN300 Blow-off pressure, final pressure safety valve 225 / 330 [bar] Compressor block IK120 Delivery volume [l/min] measured using cylin- der filling (10 l) from 0 to 200 bar, ±...

  • Page 50: Technical Data Mariner250-E

    4 | Technical data OPERATING MANUAL 4.1.6 Technical data MARINER250-E Compressor unit MARINER250-E Performance characteristics Medium Intake pressure atmospheric Operating pressure max. [bar] PN200 or PN300 Blow-off pressure, final pressure safety valve 225 / 330 [bar] Compressor block IK120 Delivery volume [l/min] measured using cylin- der filling (10 l) from 0 to 200 bar, ±...

  • Page 51: Technical Data Mariner320-B

    OPERATING MANUAL Technical data | 4 4.1.7 Technical data MARINER320-B Compressor unit MARINER320-B Performance characteristics Medium Intake pressure atmospheric Operating pressure max. [bar] PN200, PN300, PN400 Blow-off pressure, final pressure safety valve 225 / 330 / 420 [bar] Compressor block IK12.14 Delivery volume [l/min] measured using cylin- der filling (10 l) from 0 to 200 bar, ±...

  • Page 52: Technical Data Mariner320-E

    4 | Technical data OPERATING MANUAL 4.1.8 Technical data MARINER320-E Compressor unit MARINER320-E Performance characteristics Medium Intake pressure atmospheric Operating pressure max. [bar] PN200 / PN300 / PN400 Blow-off pressure, final pressure safety valve 225 / 330 / 420 [bar] Compressor block IK12.14 Delivery volume [l/min] measured using cylin-...

  • Page 53: Technical Data Compressor Block

    OPERATING MANUAL Technical data | 4 4.2 Technical data Compressor block 4.2.1 Technical data compressor block IK100 Category and unit Value Number of stages Number of cylinders Cylinder bore 1st stage [mm] Cylinder bore 2nd stage [mm] Cylinder bore 3rd stage [mm] Piston stroke [mm] Direction of rotation (looking onto the fly- left...

  • Page 54: Technical Data Compressor Block Ik120

    4 | Technical data OPERATING MANUAL 4.2.2 Technical data compressor block IK120 Category and unit Value Number of stages Number of cylinders Cylinder bore 1st stage [mm] Cylinder bore 2nd stage [mm] Cylinder bore 3rd stage [mm] Piston stroke [mm] Direction of rotation (looking onto the fly- left wheel)

  • Page 55: Technical Data Filter System

    OPERATING MANUAL Technical data | 4 4.3 Technical data Filter system 4.3.1 Technical data filter system P21 CO The processable air volume refers to a filter system P31 without CO removal. If a cartridge with CO removal is used, the processable air volume reduces by ap- prox.

  • Page 56: Technical Data Filter System P41

    4 | Technical data OPERATING MANUAL 4.3.3 Technical data filter system P41 Category and unit Value Number of cartridge filters Operating pressure max. [bar] 350 / 420 / 550 Operating pressure min. [bar] Deployment temperature range [°C] +5 ... +50 Residual water content max.

  • Page 57: Transport And Storage

    2. Check the delivered item immediately for transport damage. 3. Check the delivered item immediately against the packing lists for to ensure completeness. 4. Report any irregularities to BAUER KOMPRESSOREN immediately. Complaints made later cannot be considered. 5. Never put the machine into operation if it is damaged.

  • Page 58: Transport

    5 | Transport and storage OPERATING MANUAL 5.1.3 Transport WARNING Danger of crushing due to falling, tilting or swinging loads! Crushing can result in death or serious injuries. Follow the safety instructions and safety regulations when transporting the machine. Follow the transport instructions. Keep in mind the transport weights and measurements.

  • Page 59: Storage And Preservation

    OPERATING MANUAL Transport and storage | 5 5.2 Storage and preservation 5.2.1 Selecting the storage location Ensure that the storage space fulfils the following conditions: dry, frost-free, vi- bration-free. Covering with plastic sheets is recommended only if it prevents condensation from being formed.

  • Page 60: Preservation

    5.2.3 Preservation If the unit has to be stored for more than 2 years, request special instructions from BAUER KOMPRESSOREN, see Chapter 1.1.1 Contact data BAUER KOMPRESSOREN, Page If the unit is put out of operation for more than 6 months, preserve it as follows: 1.

  • Page 61: Installation

    OPERATING MANUAL Installation | 6 6 Installation 6.1 Preparing the installation site 1. Make sure that the installation site complies with the required ambient condi- tions, see technical data. 2. Make sure that the surface is flat and clean. 3. Make sure that the surface can support the weight of the machine and that the machine is stable.

  • Page 62: Installing The Unit

    6 | Installation OPERATING MANUAL 6.2 Installing the unit 6.2.1 Installing the unit DANGER Danger of poisoning due to pollutants in breathing air! Units with petrol engines should never be operated in closed rooms! When filling breathing air cylinders using petrol units, each filled cylinder must be CO checked since, even with careful handling and the use of special car- tridges with a catalyser (CO filter cartridges), contamination of the com- pressed air cannot be ruled out.
  • Page 63 OPERATING MANUAL Installation | 6 Erecting the unit outdoors DANGER Danger of poisoning! Exhaust gases could get drawn in if there is no wind or swirling winds. This may lead, in the worst possible scenario, to fatal concentrations of CO in the cylinder. Do not fill cylinders if there is a possibility that exhaust gases could be drawn Check the concentration of CO in the compressed air using a suitable gas measuring instrument.
  • Page 64 6 | Installation OPERATING MANUAL Fig. 14 Erection of a unit with a petrol engine Wind direction Intake telescope or intake hose with pre-filter Exhaust gases 3. Make sure that there are no vehicles with their engines running close to the intake section.

  • Page 65: Electrical Connection Of The Unit

    3mm at each terminal. 6.4 Having the unit accepted At the BAUER KOMPRESSOREN factory, components such as the compressor, storage system and other accompanying assemblies are subjected to a technical partial acceptance inspection by the TÜV.
  • Page 66 6 | Installation OPERATING MANUAL A_Profi-Line_002_en 66/160 18.12.2018...

  • Page 67: Commissioning And Operation

    BAUER customer service department, see Chapter 1.1.1 Con- tact data BAUER KOMPRESSOREN, Page 5. For first commissioning, observe chapter 'Commissioning the unit for the first time' in addition.

  • Page 68: Commissioning The Unit For The First Time

    7 | Commissioning and operation OPERATING MANUAL 7.1.2 Commissioning the unit for the first time All compressor units are checked before delivery in the factory so that commis- sioning can be carried out after proper erection, installation and successful accept- ance tests.
  • Page 69 9. Observe the pressure build-up in the unit properly. If there are any irregulari- ties, switch off the unit immediately and locate and rectify any errors or get in touch with the BAUER customer service department, see Chapter 1.1.1 Con- tact data BAUER KOMPRESSOREN, Page A_Profi-Line_002_en 18.12.2018 69/160...

  • Page 70: Commissioning The Unit After Longer Downtimes

    7 | Commissioning and operation OPERATING MANUAL 7.1.3 Commissioning the unit after longer downtimes 1. Please see chapter “Checks before each commissioning”. 2. Treat the motor in accordance with the instructions provided by the motor manufacturer. 3. After an extended period of storage, or after a standstill time of more than 2 years: the oil should be drained off and replaced with fresh oil, see Chap- ter 9.4 Maintenance activities - Lubricating oil system, Page...

  • Page 71: Checking The Direction Of Rotation Of The Motor

    OPERATING MANUAL Commissioning and operation | 7 7.1.4 Checking the direction of rotation of the motor DANGER Danger to life due to electric voltages! Contact with live parts leads to death or serious injuries. Work on the electrical unit may be carried out by an electrician only. Make sure that the unit is tension-free for the necessary work.

  • Page 72: Preparing For The Operation With B-Timer

    7 | Commissioning and operation OPERATING MANUAL 7.1.5 Preparing for the operation with B-TIMER 1. Ensure that the compressor’s pressure retention valve is set to 160 bar and that it is functioning correctly. Otherwise, the operation detection and the dis- play of filter capacity do not function correctly.

  • Page 73: Operation

    OPERATING MANUAL Commissioning and operation | 7 7.2 Operation CAUTION Danger of injury due to automatic re-start of the unit! The unit can re-start automatically depending on the version. Follow the safety instructions for the unit. Operate the unit only if the safety devices are installed. Ensure that a suddenly restarted unit does not pose dangers to people or the machine.

  • Page 74: Switching On The Unit

    7 | Commissioning and operation OPERATING MANUAL 7.2.1 Switching on the unit 1. On units without automatic condensate drain: Open the condensate drain cocks to allow the pressure to dissipate and to allow the engine to start under zero load. The compressor is automatically unloaded on units with automatic condensate drain.

  • Page 75: Switching The Unit Off

    OPERATING MANUAL Commissioning and operation | 7 The unit is ready for filling. Ä 7.2.2 Switching the unit off 1. Close filling valve. 2. For units with electric motor: Set main switch to 0. - Or - For units with petrol engine: Set the ignition switch to 0 and close the fuel tap. 3.

  • Page 76: Monitoring Operation

    7 | Commissioning and operation OPERATING MANUAL 7.2.4 Monitoring operation 1. For units without an operating hours counter: Note the operating hours down in order to ensure precise compliance with the maintenance intervals. 2. Monitor the operating hours to observe the permissible cartridge idle times of the filter system, see Chapter 9.6 Maintenance activities filter system, Page...

  • Page 77: Operating The B-Timer

    OPERATING MANUAL Commissioning and operation | 7 7.2.5 Operating the B-TIMER 654321 Fig. 18 Display and operating elements Display of due maintenance Input key Display of low battery status Display of cartridge saturation Display of operating hours or car- Display of due maintenance type or tridge number the setup menu Selection key...
  • Page 78 7 | Commissioning and operation OPERATING MANUAL Toggling the display The B-TIMER shows the following information: • Main menu • Remaining filter capacity in percent • Number of operating hours until service interval A (500 hours or yearly) • Number of operating hours until service interval B (1000 hours or every 2 years) •...
  • Page 79 OPERATING MANUAL Commissioning and operation | 7 Setting the B-TIMER The following values can be set on the B-TIMER: • Enter the numbers of filter cartridges used • Set the delivery volume • Set the operating pressure • Set the operating hours After changing the set values, the B-TIMER must be reset.
  • Page 80 7 | Commissioning and operation OPERATING MANUAL Setting the delivery volume 1. In the setup mode, press the selection key until the corresponding sub-menu is reached. The filter icon blinks and “B" is shown. Ä 2. Refer to the order documents for the delivery volume of the compressor in l/ min.

  • Page 81: Filling Operation

    OPERATING MANUAL Commissioning and operation | 7 7.2.6 Filling operation DANGER Danger of poisoning due to pollutants in breathing air! Inhaling harmful gases can be dangerous to life. Make sure that the air drawn in is free from toxic gases, exhaust gases or sol- vent vapours.
  • Page 82 7 | Commissioning and operation OPERATING MANUAL Filling the compressed air cylinders WARNING Danger of injuries due to the use of non-approved or damaged filling equip- ment and compressed air cylinders! Unsuitable or damaged material may burst or tear under pressure. Use only approved filling devices and compressed air cylinders.
  • Page 83 OPERATING MANUAL Commissioning and operation | 7 3. Open cylinder cock. The compressed air cylinder is filled. Ä 4. Close the cylinder cock once the final pressure is reached. 5. Close filling cock. 6. Remove the compressed air cylinder. During filling, the compressed air cylinder heats up because of the subsequent compression in the compressed air cylinder.
  • Page 84 7 | Commissioning and operation OPERATING MANUAL Switching over the filling pressure NOTICE Danger of damage when switching over the filling pressure! The switching over of the filling pressure damages the valve if it is under pressure. Do not actuate the switch-over device during the filling process. Depressurise the unit before actuating the switch-over device, see Chap- ter 9.6.3, Page...

  • Page 85: Troubleshooting

    OPERATING MANUAL Troubleshooting | 8 8 Troubleshooting 8.1 Fault finding and fault correction 8.1.1 Fault finding in drive motor Description Cause Rectification Motor does not start. Fault in the electrical power Check lines and fuses. Com- supply. pare the motor data with the mains supply.

  • Page 86: Fault Finding In Automatic Condensate Drain

    8 | Troubleshooting OPERATING MANUAL 8.1.3 Fault finding in automatic condensate drain Description Cause Rectification Inadequate water removal or Opening time or cycle time of check the set opening time or much condensate coming out solenoid valve set incorrectly cycle time at the timer and (>40 ml at function check) have it adjusted if necessary Solenoid valve does not open...

  • Page 87: Fault Finding In Electrical Control System

    OPERATING MANUAL Troubleshooting | 8 8.1.4 Fault finding in electrical control system Description Cause Rectification Control system does not No control voltage present. Check the supply line. switch on. Control fuse defective. Replace fuse and rectify the Control voltage circuit inter- cause.
  • Page 88 8 | Troubleshooting OPERATING MANUAL A_Profi-Line_002_en 88/160 18.12.2018...

  • Page 89: Maintenance

    In the event of warranty claims being made, the maintenance booklet will help you to prove that this work has been carried out and that damage cannot be attributed to inadequate maintenance. BAUER KOMPRESSOREN refers to its General Terms and Conditions.

  • Page 90: Resources For Maintenance And Repairs

    9 | Maintenance OPERATING MANUAL 9.3 Resources for maintenance and repairs 9.3.1 Bolt torques Unless otherwise stated, the following torques must be used. The specified values apply to greased bolts. Valve head screws must be tightened with a torque wrench. Self-locking nuts must not be re-used, replace them.

  • Page 91: Bolt Tightening Sequence

    OPERATING MANUAL Maintenance | 9 9.3.2 Bolt tightening sequence All the valve head screws, cylinder fixing screws and the corresponding nuts must be tightened evenly in a cold condition, and this must be done in the following or- der. Fig. 21 Bolt tightening sequence 9.3.3 Lubricant...

  • Page 92: Lubrication Oil

    • good corrosion protection • emulsification of condensed water in crankcase To ensure perfect operation, BAUER KOMPRESSOREN recommends using only those oils listed in this operating instructions and that have been tested and ap- proved by us. A_Profi-Line_002_en 92/160...
  • Page 93 OPERATING MANUAL Maintenance | 9 Lubrication oil list The exclusive use of high-quality branded oils is essential because of the thermal loads encountered in the compressor. In order to ensure perfect operation, we rec- ommend using only those oils listed below from BAUER in the quoted operating conditions tested and approved by us.

  • Page 94: Adhesive And Sealant

    9 | Maintenance OPERATING MANUAL 9.3.5 Adhesive and sealant Application range Adhesive or sealant High-strength bolt locking, gluing in of threa- Order number N25834 (50 ml) ded studs Medium strength bolt locking Order number N28220-S02 (50 ml) Thread sealing cord, sealing of conical threads Order number N42644 Temperature-resistant silicone sealant, metal- Order number N18247 (50 g) on-metal sealing, high-temperature bonds,...

  • Page 95: Filter Cartridges

    OPERATING MANUAL Maintenance | 9 9.3.7 Filter cartridges Filter cartridges for the breathing air application P21 Order number Filter system Filtration of SECURUS monitor- 057679 O/Oil 059183 O/Oil/CO Filter cartridges for the breathing air application P31 Order number Filter system Filtration of SECURUS moni- Length [inch]...

  • Page 96: Maintenance Activities - Lubricating Oil System

    9 | Maintenance OPERATING MANUAL 9.4 Maintenance activities - Lubricating oil system CAUTION Danger of burns! Even after switching off the installation, pressure lines, heat exchangers, com- pressors, condensate valves, oil and possibly cooling water can be at high tem- peratures.

  • Page 97: Oil Change

    OPERATING MANUAL Maintenance | 9 9.4.2 Oil change CAUTION Danger of burns! Even after switching off the installation, pressure lines, heat exchangers, com- pressors, condensate valves, oil and possibly cooling water can be at high tem- peratures. There is a danger of burns if they are touched! Wear appropriate personal protection equipment or gloves.
  • Page 98 9 | Maintenance OPERATING MANUAL Draining the oil Unit is at operating temperature.  Suitable container is available for collecting the oil.  Fig. 23 Draining the oil Oil filler spigot Oil drain cock 1. Open oil filler spigot. 2. Open the oil drain cock and collect the oil in a suitable container. If the red plastic handle of the oil drain cock is damaged or lost, the cock can be opened using the cover cap.
  • Page 99 OPERATING MANUAL Maintenance | 9 NOTICE Environmental damage caused by improper disposal of waste oil! Dispose of used oil as special waste. Be mindful of the local regulations relating to the disposal of special waste. 8. Dispose of used oil. Changing the oil filter The required replacement parts are available.

  • Page 100: Changing The Oil Type

    9 | Maintenance OPERATING MANUAL Filling oil NOTICE Risk of damage when changing the oil type! Before changing the oil type note the chapter "Oil change". Suitable BAUER compressor oil is available, seeChapter 9.3.4 Lubrication oil,  Page 92 . Refer to technical data for the required quantity. 1.

  • Page 101: Venting The Oil Pump

    OPERATING MANUAL Maintenance | 9 9.4.4 Venting the oil pump If no oil pressure builds up after the compressor starts running, the oil pump may need to be vented. This is particularly applicable after maintenance and servicing work, or if the unit was operated in conjunction with an incorrect rotational direc- tion.

  • Page 102: Maintenance Activities - Intake Section

    9 | Maintenance OPERATING MANUAL 9.5 Maintenance activities - Intake section 9.5.1 Replacing the intake filter Maintain the filter insert of the intake filter regularly and/or as per the mainte- nance plan. The maintenance intervals are dependent on the condition of the air being drawn in.

  • Page 103: Maintenance Activities Filter System

    OPERATING MANUAL Maintenance | 9 9.6 Maintenance activities filter system 9.6.1 General maintenance advices WARNING Risk of damages and injuries during maintenance! When disregarding the maintenance instructions, injuries and/or damages may occur. Observe following advices: Depressurise system before starting any maintenance work. Replace tilter cartridges in time.

  • Page 104: Checking The Load Cycles

    9 | Maintenance OPERATING MANUAL 9.6.2 Checking the load cycles The separators and filters are dynamically loaded and need to be checked and, if necessary, replaced at set intervals and number of load cycles. The load cycles of the filter depend on the operating conditions and will need to be determined individually.

  • Page 105: Pressurising The Unit

    OPERATING MANUAL Maintenance | 9 9.6.3 De-pressurising the unit CAUTION Increased noise level! Danger of acute hearing damage or noise-related hearing impairment! Wear ear defenders. The unit is switched off.  1. Open all the condensate drain cocks. 2. Secure the filling valve, point it downwards and open it slowly. 3.

  • Page 106: Determine The Cartridge Service Life

    Determine the cartridge service life In case of units without filter monitoring, BAUER recommends the use of the BAUER KOMPRESSOREN APP (B-APP) and of the contained calculation tool for the determination of the cartridge service life. The calculation tool takes into account a variety of parameters and thus enables a precise determination of the service life.
  • Page 107 OPERATING MANUAL Maintenance | 9 Determine cartridge service life on the basis of tables The number of operating hours or the number of possible cylinder fillings per filter cartridge can be determined using the tables in the appendix, with due regard to the ambient temperature and the cartridge being used.
  • Page 108 9 | Maintenance OPERATING MANUAL Determining the cartridge service life in hours The cartridge service life values and the maximum number of operating hours per filter cartridge or cartridge combination is to be determined as follows: Cartridge Life time [hours] Filling pressure p = Delivery [l/min] 200 bar...

  • Page 109: Changing The Cartridge Of The Purifier

    OPERATING MANUAL Maintenance | 9 9.6.5 Changing the cartridge of the purifier When the system has been used for the maximum permissible number of operating hours, change the cartridge as follows. Vacuum packing of the cartridge is undamaged.  Special filter spanner (part of the scope of supply). ...
  • Page 110 9 | Maintenance OPERATING MANUAL Fig. 28 Filtersystem P21 and P31: Changing the cartridge Special tool Filter head Cartridge Fig. 29 Filtersystem P41: Changing the cartridge Special tool Filter head Cartridge 3. Use the special filter spanner tool to unscrew and remove the filter head. 4.
  • Page 111 OPERATING MANUAL Maintenance | 9 9. Screw in the filter head manually, and use the special wrench to tighten it. Maximum torque: 1 Nm NOTICE Environmental damage caused by improper disposal of filter cartridges! Dispose of saturated filter cartridges as special waste. Be mindful of the local regulations relating to the disposal of special waste.

  • Page 112: Maintenance Activities Pressure Retention Valve

    The pressure retention valves may only be adjusted by trained personnel. For more information, contact the BAUER customer service department, see Chapter 1.1.1 Contact data BAUER KOMPRESSOREN, Page 1. Disengage locknuts (if they are present). 2. Unscrew the setting screw a little.

  • Page 113: Maintenance Activities For Filling Equipment

    OPERATING MANUAL Maintenance | 9 9.8 Maintenance activities for filling equipment 9.8.1 Check filling hoses The testing period for hose lines must be determined by operators as per the stipu- lations of the locally applicable regulations (the Industrial Safety Regulation applies in Germany).

  • Page 114: Maintaining The Filling Valves

    9 | Maintenance OPERATING MANUAL 9.8.2 Maintaining the filling valves A sintered filter in the filling valve body protects the filling valve from contamina- tion. Dismantle and clean the sintered filter of the filling valve as follows; in case of se- vere contamination, replace it if necessary: The compressor unit is switched off.
  • Page 115 OPERATING MANUAL Maintenance | 9 5. Screw in the sintered filter. 6. Seal the pressure gauge (see Chapter 9.3.5 Adhesive and sealant, Page sealing conical threads) and screw in up to the desired position. A_Profi-Line_002_en 18.12.2018 115/160...

  • Page 116: Maintenance Activities Safety Valves

    • The blow-off pressure of the safety valves must be checked at regular inter- vals. The country-specific statutory stipulations apply to the test intervals. BAUER KOMPRESSOREN however recommends an annual check of the safety valves. • If a check of the response pressure is impossible for technical reasons, the safety valves will need to be replaced.

  • Page 117: Checking The Function

    Chapter 9.9.2, Page 117. 9.9.2 Checking the blow-off pressure BAUER KOMPRESSOREN recommends that the intermediate pressure safety valves be replaced very carefully. A the blow-off pressure can be tested only with considerable expenditure. 1. The final pressure switch is, if available, bypassed.

  • Page 118: Maintenance Activities Pressure Gauge

    Pressure gauges must be checked in accordance with the maintenance schedule. Using a special testing pressure gauge is recommended for checking the pressure gauges, see BAUER KOMPRESSOREN catalogue of high-pressure accessories. Allowances should be made for minor deviations during operation. If the pressure gauge shows large inaccuracies, however, it will need to be replaced.

  • Page 119: Maintenance Activities - Intake Valves And Pressure Valves

    Only competent personnel may replace the valves of the compressor. For more in- formation, contact the BAUER customer service department, see Chapter 1.1.1 Contact data BAUER KOMPRESSOREN, Page NOTICE Material damage due to dissimilar suction and pressure valves! Replace the suction and pressure valves only in sets.

  • Page 120: Maintenance Activities - Automatic Condensate Drain

    9 | Maintenance OPERATING MANUAL 9.12 Maintenance activities - Automatic condensate drain 9.12.1 Checking the function of automatic condensate drain WARNING Danger of injury for compressed gas escaping! Wear protective goggles and personal ear defenders. CAUTION Danger of poisoning! Condensate is toxic. Condensate must not be swallowed.
  • Page 121 OPERATING MANUAL Maintenance | 9 Is condensate emerging? The setting times are inappropriate or the condensate drain valves are not working correctly. Check the set times and adapt to the air or gas humidity if necessary. If the problem persists, look for the fault and rectify it. See Chapter 8.1, Page 2.

  • Page 122: Adjusting The Timer

    Only competent personnel may set the timer. For more information, contact the BAUER customer service department, see Chapter 1.1.1 Contact data BAUER KOMPRESSOREN, Page NOTICE Material damage due to unsuitable condensate drain intervals! Excessively short condensate drain intervals lead to the flooding of the separator and damage the downstream units.
  • Page 123 OPERATING MANUAL Maintenance | 9 Fig. 33 Adjustment of DIP switch 2. Ensure that all DIP switches are set to OFF. 3. Set DIP switches 3 and 8 to ON, see part A. This switch-over allows determining the drain interval in a setting range Ä...

  • Page 124: Adjusting The Timers

    Make sure that the unit is tension-free for the necessary work. Only competent personnel may set the timers. For more information, contact the BAUER customer service department, see Chapter 1.1.1 Contact data BAUER KOMPRESSOREN, Page Fig. 35 Timer Drain duration...
  • Page 125 OPERATING MANUAL Maintenance | 9 NOTICE Material damage due to unsuitable condensate drain intervals! Excessively short condensate drain intervals lead to the flooding of the separator and damage the downstream units. In case of humid air and humid gas, set the condensate drain intervals accord- ingly lower or get their settings configured.

  • Page 126: Maintenance Activities Electrical System

    9 | Maintenance OPERATING MANUAL 9.13 Maintenance activities electrical system 9.13.1 Maintaining the electrical control systems DANGER Danger to life due to electric voltages! Contact with live parts leads to death or serious injuries. Work on the electrical unit may be carried out by an electrician only. Make sure that the unit is tension-free for the necessary work.

  • Page 127: Adjusting The Final Pressure Switch

    OPERATING MANUAL Maintenance | 9 9.13.2 Adjusting the final pressure switch Only competent personnel may set the final pressure switch. The warranty shall be void if the wax seal is removed. The final pressure switch is set to the final pressure as per the order. If a readjust- ment is required, set the final pressure switch as follows: Fig.

  • Page 128: Maintenance Activities Drive System

    9 | Maintenance OPERATING MANUAL 9.14 Maintenance activities drive system 9.14.1 Electric motor maintenance 1. Clean the exterior of the electric motor on an occasional basis. 2. Be mindful of the instructions on the electric motor that deal with additional maintenance activities.

  • Page 129: V-Belt Maintenance

    OPERATING MANUAL Maintenance | 9 9.14.2 V-belt maintenance WARNING Danger of injury due to unit in operation! Do not perform any work on the unit when it is in operation. For all assembly and maintenance work, disconnect the motor and secure it against switching on again.
  • Page 130 9 | Maintenance OPERATING MANUAL A_Profi-Line_002_en 130/160 18.12.2018...

  • Page 131: Disassembly And Disposal

    OPERATING MANUAL Disassembly and disposal | 10 10 Disassembly and disposal 10.1 Decommissioning Shut off the unit as follows: 1. Disconnect the unit from the power supply or any energy supply. 2. Depressurize the unit. 3. Disconnect pneumatic connections. 4. Drain condensate and collect it. 5.
  • Page 132 10 | Disassembly and disposal OPERATING MANUAL A_Profi-Line_002_en 132/160 18.12.2018...

  • Page 133: Appendix

    OPERATING MANUAL Appendix | 11 11 Appendix 11.1 Declaration of conformity The following conformity serves as an example. The original conformity declaration bearing the serial number and signature is delivered along with the machine. Fig. 37 Example of conformity declaration A_Profi-Line_002_en 18.12.2018 133/160...

  • Page 134: Connection Value Table For Three-Phase Motors (230 V)

    11.2 Connection value table for three-phase motors (230 V) This table contains non-binding guideline values, and is only valid for units manu- factured by ‘BAUER Kompressoren’. DIN VDE 0100, DIN VDE 113 and the generally applicable technological regulations serve as the basis.

  • Page 135: Connection Rating Table For Three-Phase Ac Motors (400 V / 500 V)

    11.3 Connection rating table for three-phase AC motors (400 V / 500 V) This table contains non-binding guideline values, and is only valid for units manu- factured by BAUER KOMPRESSOREN. DIN VDE 0100, DIN VDE 113 and the generally applicable technological regulations serve as the basis.

  • Page 136: Filter Cartridge Replacement Intervals

    11 | Appendix OPERATING MANUAL 11.4 Filter cartridge replacement intervals The determination of the number of operating hours or the number of possible cyl- inder fillings per filter cartridge is carried out using the following information, with due regard to the ambient temperature and the cartridge being used. The tables contain calculated cartridge service life figures, which refer to defined and constant operating conditions.

  • Page 137: Filter Cartridge 057679

    OPERATING MANUAL Appendix | 11 11.4.1 Filter cartridge 057679 Cartridge service life [hours] Filling pressure p = 200 Delivery volume [l/min] Ambient Tempera- tempera- ture in final ture tU [°C] separator tAb [°C] 20 - 24 28 - 23 20 - 16 13 - 10 10 - 8 8 - 6...
  • Page 138 11 | Appendix OPERATING MANUAL 40 - 44 51.21 - 62.41 38 - 31 27 - 22 22 - 18 45 - 49 65.52 - 79.28 30 - 25 21 - 17 17 - 14 50 - 54 83.08 - 99.85 23 - 19 16 - 14 14 - 11...

  • Page 139: Filter Cartridge 059183

    OPERATING MANUAL Appendix | 11 11.4.2 Filter cartridge 059183 Cartridge service life [hours] Filling pressure p = 200 Delivery volume [l/min] Ambient Tempera- tempera- ture in final ture tU [°C] separator tAb [°C] 20 - 24 22 - 18 16 - 13 11 - 9 9 - 7 7 - 6...
  • Page 140 11 | Appendix OPERATING MANUAL 40 - 44 51.21 - 62.41 32 - 27 23 - 19 19 - 15 45 - 49 65.52 - 79.28 25 - 21 18 - 15 15 - 12 50 - 54 83.08 - 99.85 20 - 17 14 - 12 12 - 10...

  • Page 141: Filter Cartridge 80100

    OPERATING MANUAL Appendix | 11 11.4.3 Filter cartridge 80100 Cartridge service life [hours] Filling pressure p = 200 bar Delivery volume [l/min] Ambient tem- Temperature perature tU in final sepa- [°C] rator tAb [°C] 20 - 24 80 - 63 60 - 48 48 - 38 37 - 30...

  • Page 142: Filter Cartridge 80114

    11 | Appendix OPERATING MANUAL 11.4.4 Filter cartridge 80114 Cartridge service life [hours] Filling pressure p = 200 bar Delivery volume [l/min] Ambient tem- Temperature perature tU in final sepa- [°C] rator tAb [°C] 20 - 24 60 - 48 45 - 36 36 - 29 28 - 22...

  • Page 143: Filter Cartridge 062565

    OPERATING MANUAL Appendix | 11 11.4.5 Filter cartridge 062565 Cartridge Life time [hours] Filling pressure p = 200 bar Delivery [l/min] Ambient tem- Temperature perature tU in final sepa- [°C] rator tAb [°C] 20 - 24 223 - 177 168 - 133 134 - 106 105 - 83 25 - 29...
  • Page 144 11 | Appendix OPERATING MANUAL Number of bottle fillings n and bottle size [l] Ambient tempera- Temperature in fi- Moisture content of 10 l 12 l ture tU [°C] nal separator tAb air, saturated X [°C] [g/m 20 - 24 17,31 - 21,80 1436 -1140 1005 -798...

  • Page 145: Filter Cartridge 067224

    OPERATING MANUAL Appendix | 11 11.4.6 Filter cartridge 067224 Cartridge service life [hours] Filling pressure p = 200 bar Delivery volume [l/min] Ambient tem- Temperature perature tU in final sepa- [°C] rator tAb [°C] 20 - 24 191 - 152 143 - 114 115 - 91 90 - 71...
  • Page 146 11 | Appendix OPERATING MANUAL Number of cylinder fillings n according to cylinder size [l] Ambient tempera- Temperature in fi- Air humidity, satu- 10 l 12 l ture tU [°C] nal separator tAb rated X [g/m [°C] 20 - 24 17.31 - 21.80 1114 - 885 780 - 619...

  • Page 147: Maintenance Booklet

    OPERATING MANUAL Appendix | 11 11.5 Maintenance booklet 11.5.1 Instruction form for the operator An entry in this list certifies that the undersigned has participated in a training pro- gramme/briefing session dealing with the function and operation of the compres- sor unit.
  • Page 148 11 | Appendix OPERATING MANUAL Name Place Date Signature Instructor (Name/ Company) A_Profi-Line_002_en 148/160 18.12.2018...

  • Page 149: Maintenance Schedule

    OPERATING MANUAL Appendix | 11 11.5.2 Maintenance schedule Carry out the maintenance work after reaching the operating hours specified be- low, however, at the latest after reaching the specified months. Maintenance Operating hours Months Filter cartridge, replace as required as required Empty condensate vessel (if available) as required as required...
  • Page 150 11 | Appendix OPERATING MANUAL Maintenance Operating hours Months Oil change, mineral oil Check intermediate pressures and oil pressure Prepare maintenance report Valve heads, replace valves 1000 Condensate valves, overhaul valves 1000 Oil change, synthetic oil 1000 Replace the piston bush 1000 Particle filter, replace filter insert 2000...

  • Page 151: Maintenance Forms

    OPERATING MANUAL Appendix | 11 11.5.3 Maintenance forms After 500 operating hours or 1 year Actual operating hours Type of maintenance work Carried out Date, signature Maintenance as per mainte- nance schedule (see operat- ing instructions) Installation maintenance kit ..-a Breathing air sample Other items After 1000 operating hours or 2 years...
  • Page 152 11 | Appendix OPERATING MANUAL After 2000 operating hours or 4 years Actual operating hours Type of maintenance work Carried out Date, signature Maintenance as per mainte- nance schedule (see operat- ing instructions) Installation maintenance kit ..-abc Breathing air sample Other items After 2500 operating hours or 5 years Actual operating hours...
  • Page 153 OPERATING MANUAL Appendix | 11 After 3500 operating hours or 7 years Actual operating hours Type of maintenance work Carried out Date, signature Maintenance as per mainte- nance schedule (see operat- ing instructions) Installation maintenance kit ..-a Breathing air sample Other items After 4000 operating hours or 8 years Actual operating hours...

  • Page 154: Cartridge Change

    11 | Appendix OPERATING MANUAL 11.5.4 Cartridge change State operating hours from operating hours counter, B-TIMER or other source. Name of person ex- Operating hours Difference Date ecuting A_Profi-Line_002_en 154/160 18.12.2018...
  • Page 155 OPERATING MANUAL Appendix | 11 Name of person ex- Operating hours Difference Date ecuting A_Profi-Line_002_en 18.12.2018 155/160...
  • Page 156 11 | Appendix OPERATING MANUAL Name of person ex- Operating hours Difference Date ecuting A_Profi-Line_002_en 156/160 18.12.2018...
  • Page 157 OPERATING MANUAL Appendix | 11 Name of person ex- Operating hours Difference Date ecuting A_Profi-Line_002_en 18.12.2018 157/160...
  • Page 158 11 | Appendix OPERATING MANUAL A_Profi-Line_002_en 158/160 18.12.2018...
  • Page 159 OPERATING MANUAL Index Acceptance............65 Fault finding............85 Adhesive............. 94 Filling operation..........81 Automatic condensate drain Filter cartridge 057679 Maintenance..........120 Service life........... 137 Filter cartridge 059183 Service life........... 139 B-TIMER.............. 38 Filter cartridge 062565 Life time............143 Filter cartridge 067224 Changing the oil type........
  • Page 160 OPERATING MANUAL Intake filter..........102 Motor............128 Safety valves Pressure gauge..........118 Maintenance..........116 Pressure retention valve......112 Sealant............... 94 Pressure vessel........... 104 SECURUS............. 38, 41 Safety valves..........116 Semi-automatic..........44 V-belt............129 Service log book..........147 V-belts..........129, 129 Storage...............

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