Bauer Kompressoren Profi-Line MARINER 250-E Manuals

Manuals and User Guides for Bauer Kompressoren Profi-Line MARINER 250-E. We have 1 Bauer Kompressoren Profi-Line MARINER 250-E manual available for free PDF download: Operating Manual

Bauer Kompressoren Profi-Line MARINER 250-E Operating Manual (160 pages)

High Pressure Compressors for Breathing Air

Brand: Bauer Kompressoren | Category: Air Compressor | Size: 2.78 MB

Table of Contents
3
Preface
9
Manufacturer's Details
9
Contact Data BAUER KOMPRESSOREN
9
About this Manual
10
Purpose of this Manual
10
Contents of this Manual
10
Target Groups of this Manual
10
Symbols Used
11
About this Product
12
Identifying the Product
12
Application
12
Scope of Supply
12
Variants
13
Equipment
13
Options
14
Applied Standards
14
For Your Safety
15
Intended Usage
15
Improper Use
15
Display and Meaning of Warnings
16
Hazard Classes
16
Structure of the Warnings
16
Danger Warnings on the Machine
17
Product Safety
18
Fundamental Safety Information
18
Safety Instructions Regarding Transport and Loading Work
19
Safety Information Regarding Operation
20
Safety Instructions Regarding Maintenance, Service and Repairs
21
Safety Instructions Regarding Cleaning
22
Particular Dangers
23
Instructions Regarding Emergency
25
Behaviour in Case of Faults and Emergencies
25
Detecting a Critical Condition
25
Organisational Duties
26
Duties of the Operating Company
26
Personnel Selection and Qualification
27
Duties of the Personnel
28
Safety Regulations
29
Product Description
31
Structure and Function
31
Structure
31
Function Schematic
36
Functional Principle
37
Display Elements
39
Control
39
B-TIMER Display and Operating Elements
40
SECURUS Monitoring Unit
41
Control Elements
42
Motor Protection Switch
42
Control System
43
Filling Equipment
44
Operating Modes
44
Manual
44
Semi-Automatic
44
Technical Data
45
Technical Data Compressor Unit
45
Technical Data CAPITANO140-B
45
Technical Data CAPITANO140-E
46
Technical Data MARINER200-B
47
Technical Data MARINER200-E
48
Technical Data MARINER250-B
49
Technical Data MARINER250-E
50
Technical Data MARINER320-B
51
Technical Data MARINER320-E
52
Technical Data Compressor Block
53
Technical Data Compressor Block IK100
53
Technical Data Compressor Block IK120
54
Technical Data Compressor Block IK12.14
54
Technical Data Filter System
55
Technical Data Filter System P21
55
Technical Data Filter System P31
55
Technical Data Filter System P41
56
Technical Data Motor
56
Transport and Storage
57
Transport
57
Checking the Cargo
57
Preparing for Transport
57
Transport
58
Storage and Preservation
59
Selecting the Storage Location
59
Preparing for Preservation
59
Preservation
60
Inspecting the Unit During Storage
60
Installation
61
Preparing the Installation Site
61
Installing the Unit
62
Electrical Connection of the Unit
65
Having the Unit Accepted
65
Commissioning and Operation
67
Starting up the Unit
67
Checks before each Commissioning
67
Commissioning the Unit for the First Time
68
Commissioning the Unit after Longer Downtimes
70
Checking the Direction of Rotation of the Motor
71
Preparing for the Operation with B-TIMER
72
Operation
73
Switching on the Unit
74
Switching the Unit off
75
Behaviour in Case of Emergency
75
Monitoring Operation
76
Operating the B-TIMER
77
Filling Operation
81
Troubleshooting
85
Fault Finding and Fault Correction
85
Fault Finding in Drive Motor
85
Fault Finding in Compressor Block
85
Fault Finding in Automatic Condensate Drain
86
Fault Finding in Electrical Control System
87
Error Display B-TIMER
87
Maintenance
89
Evidence of Maintenance
89
Maintenance Table
89
Resources for Maintenance and Repairs
90
Bolt Torques
90
Bolt Tightening Sequence
91
Lubricant
91
Lubrication Oil
92
Adhesive and Sealant
94
Test Medium
94
Filter Cartridges
95
Maintenance Activities - Lubricating Oil System
96
Checking the Oil Level
96
Oil Change
97
Changing the Oil Type
100
Venting the Oil Pump
101
Maintenance Activities - Intake Section
102
Replacing the Intake Filter
102
Maintenance Activities Filter System
103
General Maintenance Advices
103
Checking the Load Cycles
104
Pressurising the Unit
105
Determine the Cartridge Service Life
106
Changing the Cartridge of the Purifier
109
Maintenance Activities Pressure Retention Valve
112
Checking the Pressure Retention Valve
112
Adjusting the Pressure Retention Valve
112
Maintenance Activities for Filling Equipment
113
Check Filling Hoses
113
Maintaining the Filling Valves
114
Maintenance Activities Safety Valves
116
Checking the Function
117
Checking the Blow-Off Pressure
117
Maintenance Activities Pressure Gauge
118
Maintenance Activities - Intake Valves and Pressure Valves
119
Servicing the Suction Valves and Pressure Valves
119
Replacing the Suction Valves and Pressure Valves
119
Maintenance Activities - Automatic Condensate Drain
120
Checking the Function of Automatic Condensate Drain
120
Adjusting the Timer
122
Adjusting the Timers
124
Maintenance Activities Electrical System
126
Maintaining the Electrical Control Systems
126
Adjusting the Final Pressure Switch
127
Replace the Battery of the B-TIMER
127
Maintenance Activities Drive System
128
Electric Motor Maintenance
128
V-Belt Maintenance
129
Disassembly and Disposal
131
Decommissioning
131
Dispose the Unit
131
Appendix
133
Declaration of Conformity
133
Connection Value Table for Three-Phase Motors (230 V)
134
Connection Rating Table for Three-Phase AC Motors (400 V / 500 V)
135
Filter Cartridge Replacement Intervals
136
Filter Cartridge 057679
137
Filter Cartridge 059183
139
Filter Cartridge 80100
141
Filter Cartridge 80114
142
Filter Cartridge 062565
143
Filter Cartridge 067224
145
Maintenance Booklet
147
Instruction Form for the Operator
147
Maintenance Schedule
149
Maintenance Forms
151
Cartridge Change
154

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Bauer Kompressoren Profi-Line MARINER 250-E Manuals

Bauer Kompressoren Profi-Line MARINER 250-E Operating Manual (160 pages)

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