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Summary of Contents for Bauer Kompressoren JUNIOR II

  • Page 3 Instruction Manual w Junior II INTRODUCTION This manual contains operating instructions and mainten­ ance schedules for the high pressure breathing air com­ pressor unit Junior II WARNING ! Pneumatic high pressure system ! The breathing air produced with the compressor units de­...
  • Page 4 Instruction Manual w Junior II Dear customer Do you have problems with maintenance or repair work? Technical customer service We are happy to give you advice on any questions regard­ Phone no: (089) 78049-246 or -176 ing your BAUER compressor and help as soon as possible Fax no: (089) 78049-101 with any arising problems.
  • Page 5 Instruction Manual w Junior II CONTENTS GENERAL ......SAFETY MEASURES ....
  • Page 6 Instruction Manual w Junior II NOTES Model: Serial No..: Date of purchase: Dealer address / phone no.:...
  • Page 7 See Abb. 5 . The air is drawn in through telescopic tube (necessary for units with petrol engine) -1, intake filter -2; The JUNIOR II breathing air compressor is designed to compressed to final pressure in cylinders -3, -4, -5; recooled compress air for breathing as required in diving applica­...
  • Page 8 Instruction Manual w Junior II 1 Filling hose 2 Filling valve with pressure gauge 3 Motor terminal box 4 Three-phase motor 5 Final pressure safety valve 6 Handle 7 Fanwheel cover 8 B-Timer 9 Condensate drain valves 10 Mains plug with ON-OFF switch and motor protection circuit breaker (dep.
  • Page 9 Instruction Manual w Junior II 1 Filling hose 2 Filling valve with pressure gauge 3 Final pressure safety valve 4 Filter system P21 5 B-Timer (optional) 6 Pressure maintaining valve 7 Filling connector 8 Intake filter 9 V-belt cover Abb. 4...
  • Page 10 Instruction Manual w Junior II TECHNICAL DATA Compressor unit JuniorII-B-F01 JuniorII-E JuniorII-W Medium Delivery 100 l/min. (3,5 Scfm) Operating pressure PN200/PN300 Pressure setting, final pressure safety valve 225/330 bar Sound pressure 87 dB(A) 86 dB(A) Sound (immersion) power 100 dBA)
  • Page 11 Instruction Manual w Junior II SAFETY MEASURES 2.1. NOTES AND WARNING SIGNS 2.2. IDENTIFYING THE SAFETY NOTICES Important instructions concerning the endangerment of Notes and warning signs displayed on compressors accord­ personnel, technical safety and operating safety will be ing to model, application or equipment.
  • Page 12 Instruction Manual w Junior II  Meet all requirements demanding that the unit is only pecially the safety notices chapter. When work is al­ ready underway it is too late. This is particularly relevant operated in safe and good working order. Only operate for temporary personnel, e.g.
  • Page 13 Instruction Manual w Junior II  Always retighten any screw connections loosened for  If necessary, provide unit with transportation brackets. maintenance or repairwork. Display the appropriate notice. Remove transportation brackets in the correct manner before taking into oper­  If it is necessary to remove safety devices for mainten­...
  • Page 14 Instruction Manual w Junior II puts the vessels under great stress. The change between BGV A1 of 01. January 2004 two different pressures is called a load change or cycle. In the technical information for these vessels you will Copies of the above regulations are available through the usual outlets, e.g.
  • Page 15 Instruction Manual w Junior II LOCATION, OPERATION, BOTTLE FILLING LOCATION Ensure correct installation of protective conductor. Check conformity of motor tension and frequency with Outdoor location those of electric network. Operate electric units only on mains sockets equipped The compressor unit is not seawater re­...
  • Page 16 Instruction Manual w Junior II Every time the unit is started up check all systems for As soon as final pressure is reached and final pressure proper operation. If any malfunction is observed stop safety valve blows off, open condensate drain valves unit immediately and find the cause of the fault or call and drain condensate - unit is ready for filling operation.
  • Page 17 Instruction Manual w Junior II additional increase is caused by cigarette smoking, produc­ ing approx. 2g CO ( 2,000 ppmv) per cigarette. These pollutions add up to the basic pollution of approx. 400 ppmv. The technically caused excessive increase of CO...
  • Page 18 Instruction Manual w Junior II Removing the bottles Upon reaching final bottle pressure close bottle valve first (1, Abb. 10), then filling valve by returning handle to closed position (2). Remove compressed air bottle. CHANGE-OVER DEVICE PN 300/PN 200 (Abb. 11) This device allows bottle filling to 200 bar (3,200 psig) with a 300 bar (4,700 psig) rated unit.
  • Page 19 Instruction Manual w Junior II B-TIMER (optional) Introduction Read operating instructions carefully before operating the unit. The settings in the setup menu are essen­ tial for the correct indication of the filter capacity. Without correct settings, the B- Timer can be used as an hourmeter, only!
  • Page 20 Instruction Manual w Junior II  Operating hours of the compressor unit  Cartridge lifetime in % by means of four segments in the cartridge symbol.  Flashing last segment and change from operating hours indication to cartridge part no. if capacity is equal or less than 20% of the original lifetime.