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Summary of Contents for Hyundai power products HYBC5200X
- Page 1 PETROL BRUSH CUTTER HYBC5200X Instruction Manual WARNING: Read the instructions carefully before use.
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Page 2: Table Of Contents
Contents Introduction……..……………………………3 Operation……………………….……….34-37 Using The Grass Trimmer………………….34 Using The Cutting Blade………………….35 Safety Information…..…………………..4-21 Re-Filling The Trimmer Line…………...36-37 Understand Your Machine.…...…………...4 Personal Safety...…….……………………4-5 Starting/Stopping Procedure………..38-40 Inspect Your Machine……………………...5 Work Area…….……………………………..6 Cold Start………………..………………38-39 During Use….………………………………6-8 Warm Start……………..……………….…...40 Grass Trimmer Safety…….…..……..9 Stopping The Engine…..…………….…….40 Brush Cutter Safety……..……………..9 Engine Safety……..…………………..10 Maintenance……………………..……41-49... -
Page 3: Introduction
THE MACHINE. Keep for future reference and pass it on if the machine is loaned or sold to another user. This manual has been produced by Hyundai Power Products and should be kept with the product. Please read and understand these instructions before you use your product. -
Page 4: Safety Information
Safety Information Understand Your Machine • WARNING! You must read these instructions carefully before operating the machine. Make sure that you are familiar with the controls and properly operate the machine. You must learn how to stop the machine quickly. If you do not follow the warnings and instructions, it may result in fire and/or serious injury. -
Page 5: Inspect Your Machine
Safety Information Personal Safety (Continued) • Do not touch parts that might be hot from operation. Allow parts to cool before attempting to maintain, adjust, or service. • Do not overreach. Keep proper footing and balance at all times. This enables better control of the machine in unexpected situations. -
Page 6: Work Area
Safety Information Work Area • You must only work in daylight or with good artificial light in good visibility conditions. Do not work at night, at times of heavy fog, or at any other times when your field of vision might be limited and it would be difficult to gain a clear view of the area. -
Page 7: During Use
Safety Information During Use • Always hold the unit with both hands when operating. Keep a firm grip on the handlebars • Do not operate the machine in confined areas where there may be a risk of crushing the operator between the machine and another object. •... - Page 8 Safety Information During Use (Continued) Be aware of your environment and all possible hazards that you may be unable to hear while using the machine. • Keep an eye not only on the branches being cut, but also on fallen material, to avoid tripping.
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Page 9: Grass Trimmer Safety
Safety Information Grass Trimer Safety • Always use the enclosed shoulder strap. • Before starting the engine, make sure that the strimmer is not in contact with any obstacles. • Guide the grass trimmer to the desired height. Avoid contact with small objects (e.g. -
Page 10: Engine Safety
Safety Information Engine Safety • This machine is equipped with an internal combustion engine. Do not use on, or near, forest-covered or brush-covered land unless the exhaust system is equipped with a spark arrester meeting applicable local, state, or federal laws. •... -
Page 11: Carbon Monoxide
Safety Information Carbon Monoxide DANGER Engine exhaust fumes contain Carbon Monoxide. This is a poisonous gas and can kill in minutes. NEVER use inside a building or in an area with poor ventilation. NEVER use inside a confined space, such as but not limited to a house, garage, vehicle, boat or tent. -
Page 12: Batteries
Safety Information Batteries (Where Present) Batteries present a risk if they become damaged by the possible leaking of electrolyte. This electrolyte is an acid and can cause serious burn injuries. Care should be taken when working on or near them. NOTE: the electrolyte may be in a liquid or gel form. -
Page 13: Fuel Safety
Safety Information Fuel Safety CAUTION! ALL FUELS ARE HIGHLY FLAMMABLE AND PETROL VAPOUR IS EXPLOSIVE. TAKE EXTREME CARE WHEN HANDLING FUEL. KEEP FUEL OUT OF REACH OF CHILDREN. General Safety Do not smoke each time fuel is handled. • ALWAYS avoid inhaling fumes. •... -
Page 14: Fueling/De-Fueling
Safety Information Fueling/De-Fueling • ALWAYS fuel and de-fuel in a well ventilated area outside of buildings. Use a funnel to add fuel to the fuel container – only outdoors. Do not smoke during this and each time fuel is handled. •... -
Page 15: Electricity
Safety Information Electricity (Where Applicable) DANGER : ELECTRICITY CAN KILL – NEVER WORK ON LIVE / ENERGISED EQUIPMENT. • Prior to carrying out any maintenance work you MUST identify electrical isolation methods and isolate all electrical supplies. • Prior to use, with all electrical supplies isolated, you MUST check all electrical cables, plugs and connectors for the following;... -
Page 16: Vibrations
Safety Information Vibrations (Where Applicable) • Prolonged use of hand held (operated) machines will cause the user to feel the effects of/from vibrations. These vibrations can lead to white finger (Raynaud’s phenomenon) or carpal tunnel syndrome. This condition reduces the ability of the hand to feel and regulate temperature, causing numbness and heat sensations and may cause nerve damage and circulatory tissue death. -
Page 17: Intended Use
Safety Information Intended Use The HYBC5200X is a petrol powered brush cutter from HYUNDAI and is powered by a 52cc 2-stroke petrol engine. The brushcutter is manufactured according to the latest safety requirements. Every precaution is only effective when it is followed exactly. -
Page 18: Personal Protective Equipment
Safety Information Personal Protective Equipment Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when operating or repairing the machine. No protective equipment can ensure 100% protection. When selecting PPE, make sure it’s CE marked and it suits the user in terms of size, fit, etc. -
Page 19: Symbols On The Machine
Safety Information Symbols On The Machine We have provided safety messages in this manual and on the machine. This information alerts you to potential hazards that could hurt you or others. Please read these messages carefully. However, we may not have listed all of the possible hazards, you must also use your own judgement. - Page 20 Safety Information Symbols On The Machine We have provided safety messages in this manual and on the machine. This information alerts you to potential hazards that could hurt you or others. Please read these messages carefully. However, we may not have listed all of the possible hazards, you must also use your own judgement.
- Page 21 Safety Information Symbols On The Machine We have provided safety messages in this manual and on the machine. This information alerts you to potential hazards that could hurt you or others. Please read these messages carefully. However, we may not have listed all of the possible hazards, you must also use your own judgement.
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Page 22: Unboxing
Unboxing WARNING : Unboxing and assembling the machine should be done on a flat, surface with plenty of room. Disposal of the packaging should be done in accordance with the local regulations in force. WARNING : Some of the packaging material may be harmful to children. -
Page 23: In The Box/Features
In The Box/Features *Not To Scale www.hyundaipowerproducts.co.uk... - Page 24 In The Box/Features Fuel Tank Recoil Start Air Filter Start Button Harness Handle Lower Shaft with Trimming Head Lower Guard Brush Cutting Blade Throttle Handle Assembly Bump Head Tool Kit www.hyundaipowerproducts.co.uk...
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Page 25: Assembly
Assembly Assembly Overview There are 6 steps to the assembly: STEP 1. Throttle/Handlebar Attachment Assembly STEP 2. Lower Guard Assembly STEP 3. Grass Trimmer Head Assembly STEP 4. Cutting Blade Attachment Assembly STEP 5. Attaching The Lower Shaft To The Upper Shaft STEP 6. -
Page 26: Lower Guard Assembly
Assembly STEP 2 : Lower Guard Assembly 1. Remove the two bolts that are already in place in the guard. 2. Line up the guard to the holes located on the bracket, in readiness to fasten the bolts. Use the 5mm Allen key to tighten the bolts and secure the guard. -
Page 27: Cutting Blade Attachment Assembly
Assembly STEP 4 : Cutting Blade Attachment Assembly 1. Remove the assembly head by inserting the 5mm Hex key through the hole located to the side of the outer pressed steel ring and loosen the central nut by unscrewing clockwise. Use the box spanner to unscrew the central nut. - Page 28 Assembly STEP 2 : Cutting Blade Attachment (Continued) 3. Fit the Cutting blade by placing the blade face down over the central register. The Hyundai marking on the blade should be out of sight and facing towards the head. IMPORTANT!: Ensure the blade sits flush on the head. Extreme vibration will occur if it is not mounted correctly.
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Page 29: Fitting The Lower To The Upper Shaft
Assembly STEP 5 : Fitting The Lower Shaft To The Upper Shaft 1. Remove the rubber cap from the end of the shaft. 2. Insert the lower shaft into the end of the upper shaft. Ensure the rectangular slot with the square plastic piece is facing the bottom when inserting the boom into the end of the shaft. -
Page 30: Using The Harness
Assembly STEP 7 : Using The Harness 1. Attach harness using quick release mechanism. 2. The black clamp can be loosened with 4mm Hex key and 3. adjusted back and forth to get the required balance of the machine. 4. The white buckle goes to the front of your body. IMPORTANT: Always use the harness when working with the machine. -
Page 31: Preparation
Preparation – Before Each Use YOU MUST read and understand the full safety instruction manual before starting the machine. CAUTION – For OUTDOOR use ONLY. Petrol machines produce monoxide – poisonous, colourless and odourless gas that can cause serious injury or death. Petrol is highly flammable, always handle with extreme care and in a well ventilated area. -
Page 32: Fuel And Oil
Preparation – Fuel And Oil IMPORTANT: This is a 2-stroke stroke engine and will need 2 stroke oil mixed with the unleaded petrol. The mix is 40 parts petrol to 1 part oil. (40:1). i.e. 1 litre of petrol requires 25ml of (semi-synthetic) 2 stroke oil. -
Page 33: Fuel Safety
Fuel Safety CAUTION: Never remove the tank filler cap or top up the petrol tank while the engine is running or hot. Allow time for the engine and the exhaust components to cool down before refuelling. For your safety, please refer to the following: •... -
Page 34: Operation
Operation Using The Grass Trimmer 1. To extend strimmer line from head, with the head spinning, simply bump the head down onto the ground and the line will automatically be fed out from the spool inside the head. 2. Do not press strimmer head hard onto the ground when using the trimmer. -
Page 35: Using The Cutting Blade
Operation Using The Cutting Blade CAUTION: Use extreme care when using this tool. 1.Always firmly grip the handle with both hands when using the cutting blade attachment. 2. Keep children and pets at least 15m away when using. 3. The blade can fling stones and debris with great force. Always use face, leg and ear protection. -
Page 36: Re-Filling The Trimmer Line
Operation Re-Filling The Trimmer Line 1. Rotate the blue centre piece to align the arrow mark with the holes. 2. Check that the two holes are aligned. 3. Pass the nylon rope through the two holes until you have 2m each side. - Page 37 Operation Re-Filling The Trimmer Line (Continued) 5. Turn the blue centre piece clockwise until there is 20cm of line remaining. Extending The Trimmer Line 1. To extend strimmer line from head, with the head spinning, simply bump the head down onto the ground and the line will automatically be fed out from the spool inside the head.
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Page 38: Starting/Stopping Procedure
Starting/Stopping Procedure NOTE: This machine is shipped without fuel and oil and MUST be filled before use. Failure to do so may cause damage to the engine that will not be covered by warranty. Cold Start 1. Squeeze the primer bulb at least 6 times until fuel is being moved through the fuel line. -
Page 39: Cold Start
Starting/Stopping Procedure Cold Start (Continued) 4. With your left hand holding down the engine, firmly pull the start cord with your right hand. Repeat until the engine starts. 5. Leave for a few seconds and then disengage the choke by moving the choke lever back to the upwards position. -
Page 40: Warm Start
Starting/Stopping Procedure Warm Start – when the appliance has been turned off for less than 10 minutes 1. Turn on the ‘On/Off’ switch located on the throttle handle. Place left hand on top of engine. 2. Pull the cord to restart the engine. CAUTION: Engine may be hot! Pull the starter cord until engine starts. -
Page 41: Maintenance
Maintenance Maintenance Safety IMPORTANT - Routine and accurate maintenance is essential for maintaining original machine safety and performance levels. WARNING - Before cleaning or doing maintenance work, you need to stop the engine, disconnect the spark plug cable and read the relevant instructions. -
Page 42: Cleaning
Maintenance Cleaning CAUTION – DO NOT use a hose pipe or pressure washer to clean the engine. Water can damage the engine and/or contaminate the fuel system. NOTE – Engine must be switched off and spark plug lead disconnected. General Cleaning •... -
Page 43: Storage
Maintenance Storage – Where To Store Store in a cool, dry place away from sources of ignition and varying changes in temperature. DO NOT stack other items on top of the machine when in storage. The protectors must be fitted for transport and storage. Store the machine in a safe place, out of the reach of children or anyone who is not familiar with operation. -
Page 44: Long Term Storage
Maintenance Long Term Storage (Continued) 4. Follow the maintenance section and check, service or replace serviceable items if required. Visually inspect the machine and replace or repair any worn parts. Check the blade and sharpen or replace if necessary. 5. Remove the spark plug. Add 1 teaspoon of 2-stroke oil to the combustion chamber. -
Page 45: Air Filter
Maintenance Air Filter CAUTION - A dirty air filter will restrict the air flow to the carburettor, which will reduce engine performance and efficiency. When using the machine in very dusty areas you must clean or replace the air filter more often. Never operate the machine without the air filter being fitted. -
Page 46: Spark Plug
Maintenance Spark Plug For good performance, the spark plug must be properly gapped and free of deposits. 1. You MUST allow the engine to cool down before carrying out any maintenance. 2. Always use the correct spark plug. 3. Pull off the spark plug connector. 4. -
Page 47: Lubricating The Gears
Maintenance Lubricating The Gears 1. Add liquid gear grease after every 20 hours of operation (approx. 10g) to lubricate the angle gear. 2. To do this, undo the screw to press the gear grease into the gear housing. 3. After filling the gearbox, close the lubrication hole with the screw. www.hyundaipowerproducts.co.uk... -
Page 48: Cutting Blade Sharpening
Maintenance Cutting Blade Sharpening CAUTION – When sharpening the blade you MUST wear safety gloves. 1. Remove the cutting blade from the shield. Remove the blade by undoing the 2 self-tapping screws. Put the screws in a safe place in readiness to refit them at the end of the procedure. -
Page 49: Maintenance Cycle
Maintenance Maintenance Cycle Every 3 Every 6 Every 12 Every 24 Component Each use months months or months or months or or 15 50 hours 100 hours 300 hours hours Check Air Filter Clean Check/Adjust Spark Plug Change Spark Plug Electrode Clean Cooling fins... -
Page 50: Troubleshooting
Troubleshooting Engine Unit Troubleshooting Problem Possible Cause Possible Solution The engine does not Incorrect start-up Follow the start start. process. procedure. The engine starts but 1. Incorrect adjustment 1. Move the choke does not run at full of the choke lever. lever to the upper power. -
Page 51: Technical Data
Technical Data Engine Specifications Engine Type 2-Stroke Engine, Air-Cooled Engine Output (Max) 1.45kW / 2.0hp Engine Size 51.7cc Engine Idle Speed 3000rpm Engine Speed (Max.) With 3-Section Cutting Blade: 6900rpm With Grass Trimmer: 8700rpm Max. Cutting Speed With 3-Section Cutting Blade: 6900rpm With Grass Trimmer: 6525rpm Ignition Electronic... - Page 52 Technical Data Noise Information Brush Cutter Grass Trimmer Sound Pressure Level 93.24 94.74 Uncertainty KWA Sound Power Level 105.52 105.62 Uncertainty KWA Vibration Information Brush Cutter Grass Trimmer Vibration On Front Vibration Emission Value a = Vibration 7.6m/s² Uncertainty K = 1.5m/s² Handle Emission Value a = 7.09m/s²...
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Page 53: Recycling And Disposal
Recycling & Disposal Recycling & Disposal We do not offer a takeback scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) & Batteries. Instead the responsibility to dispose of WEEE and/or Batteries is passed onto you by us. So when it becomes necessary to dispose of your machine you must take it to your local Civic Amenity Site. -
Page 54: Declaration Of Conformity
Isaac Way, Pembroke Dock, SA72 4RW Country of Origin: China Description: Petrol Brushcutter SKU Code: HYBC5200X Date of Issue: 16/12/2020 Regulations and Directives of Compliance • 2006/42/EC The Machinery Directive • 2014/30/EU Annex II Electromagnetic Compatibility Directive • 2016/1628/EC The Emission of Gaseous and Particulate Pollutants from internal Combustion engines •... -
Page 55: Notes
Notes www.hyundaipowerproducts.co.uk... -
Page 56: Useful Information
Go to YouTube and search ‘Hyundai Power Products’. Warranty Proof of purchase will be required before you make a warranty claim. Full warranty terms and conditions can be found on the HYUNDAI POWER PRODUCTS website: www.hyundaipowerproducts.co.uk Manual Updates Our manuals are constantly being reviewed and updated. Should you find an error, omission or something unclear, please contact us for assistance. -
Page 57: Product Record
Product Record Information As soon as you have purchased the machine, we recommend that you fill out the following. If you need to contact an authorised dealer or customer service for information on servicing, you may need to provide the following information. Date Of Purchase:……………………………………………………………………………….. -
Page 58: Contact Us
Contact Us Need Help? Talk To Our Experts Our friendly aftersales team will be more than happy to help you. Phone Call our team on 01646 687 880 Email aftersales@genpower.co.uk Online Live Chat Go to www.hyundaipowerproducts.co.uk Post Genpower Ltd, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW. Hyundai Support Website Go to hyundaisupport.co.uk www.hyundaipowerproducts.co.uk... - Page 59 For Inquiries, Please Contact: GENPOWER LTD Isaac Way, London Road, Pembroke Dock, UK, SA72 4RW. T: +44 (0) 1646 687 880 E: info@hyundaipowerproducts.co.uk www.hyundaipowerproducts.co.uk Imported / Distributed by Genpower Ltd for Licensed by Hyundai Corporation Holdings, Korea the United Kingdom & Ireland...
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