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- Page 1 JOSEPH VÖGELE AG Neckarauer Strasse 168-228 D-68146 Mannheim Germany Telephone: +49 (0) 621 8 10 5 - 0 Fax: +49 (0) 621 8 10 5 - 466 OPERATING INSTRUCTIONS SUPER 1600-1 / 1800-1 09.82 Series 01.07.2005 Issue date 2039389_01_EN Catalogue order number...
- Page 2 Joseph Vögele AG Publisher Neckarauer Strasse 168-228 D-68146 Mannheim Germany Telephone: + 49 (0) 6 21 / 81 05 - 0 Web site http: //voegele-ag.de BAL_0982_2039389_01_00_00_EN.doc Document number 01.07.2005 Issue date © 2005, Joseph Vögele AG Copyright All parts of this documentation are protected by copyright. Any usage or change outside the strict limits of copyright law is not allowed without the agreement of Vögele AG and is an offence.
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Page 3: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS ....................I General ........................1 1.00 Introduction ............................1 1.00.01 Foreword ...........................1 1.00.02 Changes / rights reserved......................3 1.00.03 Packaging and storage ......................3 1.01 Markers and symbols used in these instructions ................4 1.01.01 Markers, pictograms and symbols ....................4 1.01.02 Safety marker..........................4 1.02... - Page 4 TABLE OF CONTENTS 2.00.02 Control stand .......................... 58 2.00.03 Not used ..........................147 2.00.04 Power unit / engine ......................147 2.00.05 Hydraulic oil supply ......................168 2.00.06 Electrical system ........................176 2.00.07 Not used ..........................188 2.00.08 Traction drive........................189 2.00.09 Not used ..........................
- Page 5 TABLE OF CONTENTS 3.06.04 Heating performance and power supply ................289 3.06.05 Generator ..........................289 3.07 Not used.............................295 3.08 Traction drive ..........................295 3.08.01 Chassis ..........................295 3.08.02 Traction drive ........................299 3.09 Not used.............................308 3.10 Material transport ........................308 3.10.01 Push roller ..........................308 3.10.02 Material hopper ........................
- Page 6 TABLE OF CONTENTS CHANGES ........................357 ANNEX........................359 BAL_0982_2039389_01_00_00_EN.doc Find manuals at https://best-manuals.com...
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Page 7: General
General Introduction General 1.00 Introduction In this section you, as the operator, will find important instructions on the operation of the road paver and the use of these operating instructions. 1.00.01 Foreword This VÖGELE machine is a product from the wide range of VÖGELE road construction machinery. - Page 8 General Introduction Should you receive further information on the machine from us, these in- structions are also to be observed and attached to the operating instruc- tions (e.g. additional technical information). If you do not understand the operating instructions or specific sections, you should ask us before you start the related activity.
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Page 9: Changes / Rights Reserved
General Introduction Service telephone: +49 (0) 6 21 81 05-203 +49 (0) 6 21 81 05-211 +49 (0) 6 21 81 05-267 Before you start using the road paver, you must have read and under- About these instructions stood these instructions. These instructions are intended to familiarise you with basic tasks/activities on the road paver. -
Page 10: Markers And Symbols Used In These Instructions
General Markers and symbols used in these instructions If the machines are not placed in operation immediately after unpacking, they must be protected against moisture and dirt. 1.01 Markers and symbols used in these instructions The markers and symbols in these instructions are intended to help you to use the instructions and the machine quickly and safely. - Page 11 General Markers and symbols used in these instructions Warning of suspended load This warning marker is used before activities during which there are risks due to falling objects, possibly with fatal consequences. Warning of rotating parts This warning marker is used before activities during which there are risks due to rotating parts of the machine, possibly with fatal conse- quences.
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Page 12: Usage
General Usage Warning of potentially explosive substances This warning marker is used before activities during which there are risks due to potentially explosive substances, possibly with fatal conse- quences. Warning of toxic substances This warning marker is used before activities during which there are risks due to toxic substances, possibly with fatal consequences. -
Page 13: Residual Hazards
General Usage • Failure to perform maintenance and repair work. • Incorrectly performed maintenance and repair work. 1.02.03 Residual hazards The residual hazards were analysed and evaluated prior to the start of the design and planning for the road paver. Residual hazards that cannot be avoided by design means during the entire life cycle of the road paver include: •... -
Page 14: Declaration Of Conformity
General Declaration of conformity Damage can be caused to other property in the area where the road Damage to other paver is operating due to: property • Incorrect operation. Performance limitations or limitations on the functionality of the road pa- Performance limitations ver can arise due to: or limitations on... -
Page 15: Noise Information For The Operator
General Noise and vibration information These figures are the sound pressure level LWA referred to 1 pW: Sound pressure level [dB(A) / 1 pW] Screed SUPER 1600-1 SUPER 1800-1 AB 500 TV AB 500 TP 1 AB 500 TP 2 AB 600 TV AB 600 TP 1 AB 600 TP 2... -
Page 16: Vibration Information For The Operator
General Type plate 1.04.03 Vibration information for the operator SUPER 1600-1 and SUPER 1800-1 road pavers Whole body vibration If the machine is used correctly, the weighted effective values for the ac- celeration of entire body vibration at the operator's position and the outer control panels of aw = 0.5 m/s²... - Page 17 General Type plate Fig. 1.2: Type plate Right side trim panel Type plate All the information is of documentary value and is not allowed to be chan- ged or rendered illegible. Enter the data on the type plate in the following table. Description Data 1.
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Page 18: Technical Data
General Technical data Enter engine manufacturer, engine type and engine number in the follow- ing table: Description Data 1. Hersteller (Manufacturer) 2. Bauart (Engine type) 3. Motornummer (Engine num- ber) Tab. 1.3: Data on the engine type plate When ordering wearing parts or spare parts for the diesel engine, you must provide the following additional information: •... - Page 19 General Personnel - qualifications and obligations • Have understood and be able to practically implement the technical documentation related to his/her responsibilities, tasks and activities on the road paver. • Be physically and mentally suited and have read and understood the safety manual.
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Page 20: General Safety Instructions
General General safety instructions – First aid. – The emergency services (paramedics, fire brigade, helicopter). • Ensure a first aid box is available with the contents as required by the regulations. Assistant Assistants are always required if the driver does not have adequate visibil- ity of the road or path. -
Page 21: Documentation
General Personal safety equipment The safety manuals 2600980260 or 2600980270 form part of the operat- ing instructions. 1.08.02 Documentation A copy of the instructions is to be available to the authorised personnel at any time. These instructions are always to be considered in conjunction with the operating instructions to be prepared by the operating organisation. - Page 22 General Accessories Installation: Prior to installation, operating and using the equipment, read the operating instructions thoroughly and completely. If you have any questions, please contact your VÖGELE supplier. Only the original VÖGELE cables are allowed to be used for the installa- tion of the equipment.
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Page 23: Hazard Areas And Workplaces
General Hazard areas and workplaces Configuration: The equipment has a facility for configuration by the user. On re- configuration, the user must only re-configure the equipment to suit the si- tuation in the system. Potentially explosive atmospheres: The equipment is not intended for use in potentially explosive atmos- pheres. - Page 24 General Hazard areas and workplaces The road paver is equipped with the following safety and instruction labels: Fig. 1.3: Road paver labelling diagram (part I) Attention: crushing haz- Position of the lashing points (transport) Tensioning the crawler Service "engine coolant" tracks Position of the lifting Mark: red dot...
- Page 25 General Hazard areas and workplaces Fig. 1.4: Road paver labelling diagram (part II) Attention: crushing haz- Service “draining gearbox oil” Tensioning the tracks Mark: green dot Position of the lifting Note on the specification points (crane loading) of the grease for the lu- bricating system Service “draining hydrau- Drive chain tension in the...
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Page 26: Labelling
General Hazard areas and workplaces Fig. 1.5: Road paver labelling diagram (part III) Type plate Assignment diagram, connector panel Storage location, first aid 230 V AC sockets Storage location, operat- Instruction label: wear ear ing instructions defenders Starting engine (concise Driving road paver (con- instructions) cise instructions) - Page 27 General Hazard areas and workplaces The label shown below refers to special hazards and precautionary measures if welding work should be necessary on the road paver. Fig. 1.6: Hazard due to welding work on the road paver Welding work on the road paver is only allowed to be performed by qua- NOTE lified personnel.
- Page 28 General Hazard areas and workplaces These are the steps that you must perform: • Press "START/STOP" button (start engine). • Raise screed. • Press "Screed locking" button, the light emitting diode illuminates green (lock screed). • Lower screed. • Place left joystick in position (F) (for driving forward). •...
- Page 29 General Hazard areas and workplaces This label gives the addresses for Vögele after sales service. Fig. 1.9: Vögele service addresses This label shows where the lashing points are on the road paver. Fig. 1.10: Lashing points on the road paver BAL_0982_2039389_01_00_00_EN.doc...
- Page 30 General Hazard areas and workplaces This label indicates that it is imperative to read the operating instruc- tions when tensioning the crawler tracks. Fig. 1.11: Note on tensioning the crawler tracks Read the operating instructions for information on tensioning/reducing the tension on the crawler tracks.
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