1. Manuals
  2. Brands
  3. WIRTGEN Manuals
  4. Construction Equipment
  5. Hamm 3000 Series
  6. Service training

WIRTGEN Hamm 3000 Series Service Training

Hide thumbs Also See for Hamm 3000 Series:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
Table of Contents

Advertisement

Quick Links

Download this manual
Service Training
3410-3411
Release 2011-02-01

Advertisement

Chapters

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Hamm 3000 Series and is the answer not in the manual?

Questions and answers

Kevin Sittner
April 28, 2025

How do i retrieve engine hours

User image 680f6b7cd58ae
0
1 comments:
Mr. Anderson
May 15, 2025

The engine hours for the WIRTGEN 3000 Series can be retrieved from the maintenance chart where operating hours are recorded. The chart includes columns for "Op. hours," "Date," and "Signature/stamp," allowing tracking of engine hours at regular maintenance intervals, starting from 50-150 hours and continuing in 125-hour increments.

This answer is automatically generated

0

Related Manuals for WIRTGEN Hamm 3000 Series

Summary of Contents for WIRTGEN Hamm 3000 Series

  • Page 1 Service Training 3410-3411 Release 2011-02-01...
  • Page 3 H206 H206 H206 2194850 2194850 2194850...
  • Page 5 01 - View 02 - Operator´s manual / maintenance 03 - Illustrations - mechanics 04 - Illustrations - electrics 05 - Illustrations hydraulics 06 - Electric circuit diagrams 07 - Hydraulic circuit diagrams 08 - Manuals 09 - Suppliers documentation 10 - Machine data 11 - Transportation data 12 - Appendix...
  • Page 7 Drive diagram – 3000 series # 2067359 3205 – 3307 Hydraulic-Training 1 / 3...
  • Page 8 Drive diagram – 3000 series # 2067359 3410 – 3520 HT Hydraulic-Training 2 / 3...
  • Page 9 Drive diagram – 3000 series # 2067359 3625 HT Hydraulic-Training 3 / 3...
  • Page 11 View 3410-3411 – H179 # 2114845 List of types „Series 3000“ H188 H189 H179 H180 H176 H177 3205 3307 3410 3412 3516 3411 3414 3518 3520 3205 P 3307 P 3410 P 3412 P 3516 P 3411 P 3414 P 3518 P 3520 P 3307 VIO...
  • Page 12 View 3410-3411 – H179 # 2114845 Type designation e.g. 3307 HAMMTRONIC Operating weight [t] Vibration- / Oscillation drum Assembly Series 3000 3307 HT VIO 3307 HT VIO Padfoot Asphalt version View 2 / 16...
  • Page 13 View 3410-3411 – H179 # 2114845 View of the machine from the left Vibration drive (optional vib. frequency sensor) View 3 / 16...
  • Page 14 View 3410-3411 – H179 # 2114845 Vibration motor High pressure port A High pressure port B Leakage Integrated scavenge valve View 4 / 16...
  • Page 15 View 3410-3411 – H179 # 2114845 View of the machine from the right Drum drive motor (2 versions) Axle drive -radial piston (2-speed) motor (2-speed) axial piston (2-speed) with (optional speed sensor) reduction transmission Axle with self locking differential Switch box Battery box View 5 / 16...
  • Page 16 View 3410-3411 – H179 # 2114845 Drum drive motors Version 2 (axial piston motor) Version 1 (radial piston motor) Scavenge valve in engine compartment Integrated (next to brake release valve, page 12/17) scavenge valve View 6 / 16...
  • Page 17 View 3410-3411 – H179 # 2114845 3410 - 3414 Diesel engine Machinen type 3410-3414 BF4M2012C Engine type Water Cooling system 98 kW Engine output ISO 9249 (133 HP) 4038 cm³ Cubic capacity 493 Nm Max. torque BF 4 M 2012 C Intercooler Stroke [cm] Series...
  • Page 18 View 3410-3411 – H179 # 2114845 Engine (cooling air duct) Cooling air • Air intake on the highest point of the engine hood intake • Long sound absorbing distance • No heat short circuit Intercooler • High cooling performance • Longevity of components Water cooler •...
  • Page 19 View 3410-3411 – H179 # 2114845 Engine compartment (left side) 3410-3411 Coolant compensator tank Coolant level sensor Engine oil filter Fuel pump Engine oil filler neck Twin fuel filter Test port and refill connection steering pump Steering and max. 175 bar feed pump View 9 / 16...
  • Page 20 View 3410-3411 – H179 # 2114845 Engine compartment (left side) 3410-3411 Filter indicator main filter Main filter for drive and vibration system Manual pump / fuel Fuel pre-filter with water separator Water level sensor Additional Vibration Drive pump fuel pre-filter fuel pre-filter pump View...
  • Page 21 View 3410-3411 – H179 # 2114845 Engine compartment (right side) 3410-3411 Breather for fuel tank Connection plugs for cabin Emergency-Stop-Solenoid Main fuses (drive pump) F1 (100A) – el system cl.30, starter relay F2 – reserve Starter relay F3 (150A) – cold start device F4 –...
  • Page 22 View 3410-3411 – H179 # 2114845 Engine compartment (right side) 3410-3411 Bowden cable drive control Cooler bypass (2bar) Drive pump Brake release valve Cold start valve (27bar) Hydraulic oil temp. sensor Brake pressure switch Brake solenoid Vibration pump Collector block - hydraulic fluid Solenoids: low pressure return and charge pressure system Y1 –...
  • Page 23 View 3410-3411 – H179 # 2114845 Sensors on diesel engine Water inside fuel Coolant level Air filter pollution pre-filter Coolant temperature Oil pressure Boost air pressure / temp. View 13 / 16...
  • Page 24 View 3410-3411 – H179 # 2114845 Fuses, relays, connectors Wire harness Wire harness engine dashboard X1, X2, X3 compartment X5, X6, X7 Wire harness cabin X10, X11 Relay K5 - driving light Relay K6 - parking brake Wire harness Relay K3 - flasher front roller X9 Relay K10 - Relay K7 -...
  • Page 25 View 3410-3411 – H179 # 2114845 Air filter polluted EMR3 error code Charge indicator lamp Engine oil pressure Hydraulic oil filter polluted Water inside the Preheating fuel pre-filter Hazard warning lights Low coolant level Turn indicator Hourmeter Parking brake Compaction meter Hydraulic oil temperature...
  • Page 26 View 3410-3411 – H179 # 2114845 Operating elements Hazard warning lights Traction control Amplitude pre-selection Signal horn Gear shifting Dashboard (right side) Dashboard (left side) Levelling blade up Levelling blade down Vibration (on / off) Drop-arm switch – Drive lever Driving lights and turning signal View 16 / 16...
  • Page 27 01 - View 02 - Operator´s manual / maintenance 03 - Illustrations - mechanics 04 - Illustrations - electrics 05 - Illustrations hydraulics 06 - Electric circuit diagrams 07 - Hydraulic circuit diagrams 08 - Manuals 09 - Suppliers documentation 10 - Machine data 11 - Transportation data 12 - Appendix...
  • Page 30 © HAMM AG 2009 The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited. Offenders will be held liable for the payment of damages. HAMM AG D-95633 Tirschenreuth/Germany P.O.Box 1160 Telephone +49 96 31/80-0 +49 96 31/80 120...
  • Page 31 Operating Manual with Safety Information Vibratory Compactor 3410, 3410 P 3411, 3411 P HAMM AG D-95633 Tirschenreuth/Germany P.O.Box 1160 Telephone +49 96 31/80-0 Fax +49 96 31/80 120 © HAMM AG 2009...

  • Page 32: Table Of Contents

    Chapter Page Chapter Page Table of Contents 1.00 Preface 2.01 Driving 2-37 1.00.01 General 2.01.01 General 2-37 1.00.02 Preface for the operating manual 2.01.02 Precautions prior to starting the machine 2-39 1.00.03 Special symbols in the text 2.01.03 Engine start 2-39 2.01.04 Driving...
  • Page 33 Chapter Page Chapter Page 3.00 Servicing 3.05.04 Check coolant level for engine cooling 3-12 3.05.05 Check function of parking brake 3-13 3.00.01 General 3.05.06 Check function of 3.00.02 Information on ordering spare parts EMERGENCY STOP (NOT-STOP) 3-14 3.00.03 Safety 3.00.04 Use of biohydraulic oil 3.06 Servicing every 250 operating hours...

  • Page 34: Preface

    Despite compliance with the safety, opera- Our representatives will help you to keep 1.00 Preface ting and servicing regulations, there remain your roller in a perfect operating condition. residual risks. Due to the high operating 1.00.01 General After the warranty period, our representati- weight and the raised centre of gravity of the ves will also assist you with advice and ser- You have received a quality product from...

  • Page 35: Preface For The Operating Manual

    1.00.02 Preface for the operating The operating manual must be read and 1.00.03 Special symbols in the text manual complied with by every person involved in The following symbols are used for marking operating with/on the machine, e.g. This operating manual should make it ea- texts that are not applicable for all machine •...

  • Page 36: Use

    All rights reserved to the machine prior to use. Faults that can 1.01 Use No part of this edition may be reproduced, affect safety must be rectified immediately. processed, duplicated and/or published in 1.01.01 Intended use Unlawful alterations on the machine exclu- any way (print, photocopy, microfilm or de any liability by the manufacturer for resul- The machine may only be used for...

  • Page 37: Information

    Vibration details 1.02 Information The vibration details for whole body vibrat- ion in way of the driver’s seat according to 1.02.01 Noise and vibration details Annexe 1, Section 3.6.3.1 of the EC Machi- The noise and vibration details given below nery Directive (mean effective value of ac- correspond to the EC Machinery Directive in celeration, determined according to...

  • Page 38: Mounting Instructions - Safety Device Rops-Cab

    1.02.02 Mounting instructions - safety device ROPS-cab Only operate the machine with the roll-over frame fitted! GENERAL © HAMM AG 2009...

  • Page 39: Mounting Instructions - Safety Device Rops

    1.02.03 Mounting instructions - safety device ROPS Only operate the machine with the roll-over frame fitted! GENERAL © HAMM AG 2009...

  • Page 40: Safety

    • 1.02.04 Safety Principle; intended use Conforming use also includes observa- • The machine has been built according tion of the operating manual and compli- The safety instructions apply to various to the latest state-of-the-art and the ac- ance with the servicing and maintenan- models fitted with different pieces of knowledged safety regulations.
  • Page 41 • Organisational measures machine, e.g. for repairs or servicing. Replace the hydraulic hose lines at the • • The operating manual is to be kept The safety and hazard awareness of the specified resp. suitable intervals, even constantly available at the place of use personnel should be occasionally che- where no faults of relevance for safety of the machine (in the tool compartment...
  • Page 42 • Personnel selection and qualification; Safety instructions for specific operatio- Work on the chassis, brakes and stee- basic obligations nal phases ring systems may only be carried out by • Work on/with the machine may only be skilled personnel that have been trained Normal operation carried out by suitable, reliable person- for this type of work.
  • Page 43 the machine must be immediately shut collapse). Prior to switching on the vi- switch (NOT-STOP) as a service brake. • down and secured. Rectify faults wit- bration, ensure that no pipes in the In emergency situations and when hout delay. ground (gas, water, sewerage, electrici- the machine is endangered, actuate the •...
  • Page 44 • • Special work whilst using the machine, Never switch down to the lower gear on During servicing and repair work, secu- maintenance work, as well as fault recti- a hill. Always do so beforehand. re the machine against unintentional •...
  • Page 45 • and screw unions, of oil, fuel or preser- Following servicing and maintenance vatives (fire hazard). Do not use any work which requires raising of the caustic cleaners. Use lint-free cleaning operator’s platform, after lowering the rags. operator’s platform must be firmly re- •...
  • Page 46 • Information on particular types of ha- res, wood dust or similar items). Work on electrical equipment may only • zards be carried out by an electrician or trai- Unusual noise and considerable smoke Electrical energy ned persons under the control and su- produced by the engine whilst the ma- •...
  • Page 47 • Do not heat the oil above 160 °C (320 °F), such injuries, consult a physician imme- Transport and towing • diately. Otherwise, severe infections otherwise the oil or oil vapours can igni- Towing, loading and transporting may can occur. only be carried out in accordance with •...
  • Page 48 • ROPS cab Roll over protection (ROPS) All safety devices removed for transpor- • • tation purposes (roll-over safeguard The machine frame must not be war- The machine frame in way of the ROPS ROPS, handles, silencers, etc.), must ped, bent or broken (distorted) in way of mounting may not be distorted, bent or be properly fitted prior to using the ma- the cab fastening.

  • Page 49: Fuel

    1.02.05 Fuel Marine diesel fuel, light fuel oil, etc., must not possible. not be used. Explosion hazard! Increased fire ha- The stated engine oil exchange intervals Engine petroleum can be added up to a ratio zard! Toxic hazard! presume the use of diesel fuel with a maxi- of 30 %: Be careful when handling fuel.

  • Page 50: Roller Marking

    The pertinent accident prevention regula- 1.03 Roller marking 1.04 Technical details tions and the other generally accepted tech- nical safety and highway code regulations 1.03.01 Type plate, Vehicle Identity No. 1.04.01 Loading and transporting must be observed. When loading a machine onto a truck, trailer •...
  • Page 51 • For machines with articulated frame, the articulation has to be locked during transportation. • Secure the drum, resp. tires against shifting by means of chocks. • Tie down the machine with lashing straps to the loading area only by means of the marked eyelets (see diagram).

  • Page 52: Dimension Sheet 3410, 3411

    1.04.02 Dimension sheet 3410, 3411 1-22 GENERAL © HAMM AG 2009...

  • Page 53: Dimension Sheet 3410 P, 3411 P

    1.04.03 Dimension sheet 3410 P, 3411 P GENERAL 1-23 © HAMM AG 2009...

  • Page 54: Technical Data 3410

    1.04.04 Technical data 3410 Empty weight without cab..............................9860 kg (21741lbs) Operating weight with cab ............................10530 kg (23219 lbs) Axle load front drum ............................... 5690 kg (12546 lbs) Axle load rear wheels ..............................4840 kg (10672 lbs) Working width..................................2140 mm (84.25") Turning circle radius external/internal......................
  • Page 55 Electrical system 3410 Operating voltage ....................................12 V Battery 12 Volt/155 Ah. Transmission Hydrostatic transmission, infinitely variable, single lever operation..................all-wheel drive Operating gear ........................0-5.8/0-7.1/0-8.1 km/h (0-3.6/0-4.4/0-5.0 mph) Transport gear................................. 0-10.8 km/h (0-6.7 mph) Climbing ability with vibration up to................................ 58 % Climbing ability without vibration up to..............................

  • Page 56: Technical Data 3410 P

    1.04.05 Technical data 3410 P Empty weight without cab............................. 10350 kg (22822 lbs) Operating weight with cab ............................11015 kg (24288 lbs) Axle load front drum ............................... 6050 kg (13340 lbs) Axle load rear wheelsr..............................4965 kg (22822 lbs) Working width..................................2140 mm (84.25") Turning circle radius external/internal......................
  • Page 57 Electrical system 3410 P Operating voltage ....................................12 V Battery 12 Volt/155 Ah. Transmission Hydrostatic transmission, infinitely variable, single lever operation..................all-wheel drive Operating gear ........................0-5.9/0-7.2/0-8.6 km/h (0-3.7/0-4.5/0-5.3 mph) Transport gear ............................... 0-11.5 km/h (0-7.14 mph) Climbing ability with vibration up to................................ 58 % Climbing ability without vibration up to..............................

  • Page 58: Technical Data 3411

    1.04.06 Technical data 3411 Empty weight without cab............................. 10640 kg (23461 lbs) Operating weight with cab ............................11305 kg (24928 lbs) Axle load front drum ............................... 6250 kg (13781 lbs) Axle load rear wheels ..............................5055 kg (11146 lbs) Working width..................................2140 mm (84.25") Turning circle radius external/internal......................
  • Page 59 Electrical system 3411 Operating voltage ....................................12 V Battery 12 Volt/155 Ah. Transmission Hydrostatic transmission, infinitely variable, single lever operation..................all-wheel drive Operating gear ........................0-5.9/0-7.2/0-8.6 km/h (0-3.7/0-4.5/0-5.3 mph) Transport gear ............................... 0-11.5 km/h (0-7.14 mph) Climbing ability with vibration up to................................ 56 % Climbing ability without vibration up to..............................

  • Page 60: Technical Data 3411 P

    1.04.07 Technical data 3411 P Empty weight without cab............................. 11130 kg (24542 lbs) Operating weight with cab ............................11795 kg (26008 lbs) Axle load front drum ............................... 6610 kg (14575 lbs) Axle load rear wheels ..............................5185 kg (11433 lbs) Working width..................................
  • Page 61 Electrical system 3411 P Operating voltage ....................................12 V Battery 12 Volt/155 Ah. Transmission Hydrostatic transmission, infinitely variable, single lever operation..................all-wheel drive Operating gear ........................0-5.9/0-7.2/0-8.6 km/h (0-3.7/0-4.5/0-5.3 mph) Transport gear ............................... 0-11.5 km/h (0-7.14 mph) Climbing ability with vibration up to................................ 58 % Climbing ability without vibration up to..............................

  • Page 62: Controls

    2.00 Controls 2.00.01 General This operating manual applies for several types within this series. As a consequence, this manual may contain descriptions for controls that are not fitted in your machine. The item numbers refer to the descriptions of the individual elements in this chapter. These item numbers are given in brackets in the text dealing with operation and mainten- ance.
  • Page 63 303 Lever switch flasher/lighting (option) 520 Seat adjustment weight 521 Seat adjustment forward - backward 522 Seat adjustment backrest 524 Seat adjustment rotation 526 Seat adjustment height 528 Steering column adjustment OPERATION © HAMM AG 2009...
  • Page 64 310 Ignition key electrical system/engine start 353 Push button switch parking brake control (red) 405 Socket 12 V OPERATION © HAMM AG 2009...
  • Page 65 301 Push button switch horn 303 Rocker switch warning flasher (option) 305 Rocker switch warning flasher (option) 312 Rocker switch vibration 314 Rocker switch gear shifting 315 Rocker switch traction control 319 Rocker switch vibration mode manual - automatic (option) OPERATION ©...
  • Page 66 101 Operating hour meter 102 Engine temperature display 103 Oil temperature display hydraulic unit 104 Filling level display fuel 106 Engine speed display (option) 108 Speed indicator (option) 109 Compaction display HCM (option) 110 Frequency display (option) 201 LED display charge current 202 LED display engine oil pressure 203 LED display air filter 204 LED display parking brake...
  • Page 67 230 Cab lighting 311 Rocker switch rotating beam lamp (option) 332 Rocker switch front windscreen wiper 333 Rocker switch rear windscreen wiper 336 Rocker switch rear working headlamps 337 Rocker switch front working headlamps 338 Push button switch front windscreen washer 403 Fuses cab console OPERATION ©...
  • Page 68 330 Rotary switch cab heating 347 Rotary switch temperature control of cab heating 355 Rocker switch air-conditioning system (optional) OPERATION © HAMM AG 2009...
  • Page 69 351 Jumper km/h - mph 356 Battery main switch 400 Fuses and relays 530 Manual pump 531 Actuating pipe OPERATION © HAMM AG 2009...

  • Page 70: Description Of The Controls

    2.00.03 Description of the controls The items marked with numerals are equi- valent to the pertinent numbering of the illu- strations for the control elements, control equipment and switches. They are identical with the numbers of the individual operating and control elements. In the descriptive text, these item numbers are given in bra- ckets.
  • Page 71 Determine the cause of the rise in tempera- ture and rectify. 103-04 Engine temperature display Oil temperature display hydraulic unit The LEDs are only activated where devia- tions to the normal operating temperature The LEDs are only activated where devia- occur.
  • Page 72 Filling level display Engine speed display (option) Speed indicator (option) fuel The actual engine speed is calculated when The driving speed of the machine is indica- The filling level in the fuel tank is indicated multiplying the displayed value by 100. ted in km/h or mph.
  • Page 73 Compaction display HCM (option) Frequency display (option) LED display charge current The displayed figure depends on the materi- Displays the current vibrator frequency. 110-01 al to be compacted. The display must light up when the electrical During compaction work with vibration swit- system is switched on (key switch (310) po- ched on increasing HCM values indicate an sition I) and the engine is at a standstill.
  • Page 74 LED display LED display LED display engine oil pressure air filter parking brake The display must flash when the electrical Flashing during use indicates a fouled air fil- When the parking brake is applied and the system is switched on (key switch (310) po- ter cartridge.
  • Page 75 LED display LED display LED display coolant level flasher (option) hydraulic oil filter Flashing when the electrical system is swit- The display flashes when the direction indi- Flashing during use indicates a fouled filter ched on indicates an inadequate level of cator is actuated.
  • Page 76 LED display LED display LED display hydraulic oil level cold starter warning flasher (option) Flashing when the electrical system is swit- The display is on when the electrical system The display flashes when the warning flas- ched on indicates an inadequate level of oil is switched on (310 key position I).
  • Page 77 LED display LED display LED display front working headlamps rear working headlamps STOP The LED display is on when the front wor- The display is on when the rear working he- Flashing during use indicates a fault in the king headlamps are switched on. adlamps are switched on.
  • Page 78 LED display LED display LED display small amplitude large amplitude RMV (jump mode) (option) The display is on when the vibration is acti- The display is on when the vibration is acti- When carrying out compaction work on soil, vated with small amplitude. vated with large amplitude.
  • Page 79 LED display Cab lighting Push button switch fuel prefilter water sump horn This functions even when the electrical sys- Flashing during use indicates to high water tem is switched off. Whilst the push button is actuated, the horn 230-00 sump in the fuel prefilter. sounds.
  • Page 80 After the EMERGENCY STOP switch (NOT-STOP) has been used, the ma- chine must be returned to the start posi- tion. Start position: • Electrical system switch off (310). • Engage drive lever (501) in the 0-positi- • Release the EMERGENCY STOP switch (NOT-STOP).
  • Page 81 Parking light - driving light The lighting is switched on by turning the ac- tuating button around the lever axis. Lighting off ........BACK Parking light.........CENTRE Driving light ........FRONT 303-04 Rocker switch warning flasher (option) On ..........FRONT Off ............ BACK When the switch is actuated, the push but- ton flashes.
  • Page 82 When the engine is at a standstill and the electrical system is left on for any length of time (key position I), the batte- ry will be rapidly discharged. If the diesel engine is started when the EMERGENCY STOP switch is actua- ted, for safety reasons, the machine will not be functional.
  • Page 83 Danger of collapse! When in the vicinity of buildings, do not switch the vibration on! 312-07 Rocker switch Rocker switch vibration gear shifting The vibration is switched on and off with the When the switch is actuated, the transmissi- rocker switch. Depending on the switch set- on is switched to the transporting gear (2nd ting, the vibration operates with a large or gear) (switch knob lights up).
  • Page 84 Same traction force both drives ........CENTRE Uphill, drum in front Large traction force on the rear wheels (switch knob lights up) ....FRONT 315-01 Rocker switch Rocker switch vibration mode traction control manual - automatic (option) A change-over to traction force is only The vibration operating mode is selected possible in the working gear (1st gear).
  • Page 85 Standstill of machine ......OFF Driving........... ON Even with automatic operation, the vibration can be switched on and off at any time using the push button of the multifunctional hand- le (503). 319-04 Rotary switch Rocker switch cab heating front windscreen wiper The blower for cab heating is switched on by Off ............
  • Page 86 Rocker switch Rocker switch Rocker switch rear windscreen wiper rear working headlamps front working headlamps Off ............UP Using the rocker switch the rear working he- Using the rocker switch the front working adlamps on the cab are switched on. headlamps on the cab are switched on.
  • Page 87 Push button switch Rotary switch temperature Jumper km/h - mph front windscreen washer control of cab heating The measuring unit of the speed display is Off ............UP The heat exchanger for cab heating is con- set with the jumper A. nected to the coolant circuit of the diesel en- km/h........JUMPER UP On ..........DOWN...
  • Page 88 actuated push button, the brakes must be checked, respectively replaced. Danger of injury! The roller brakes immediately and wit- hout delay! Do not use it as a service brake! Only employ skilled personnel for work on the parking brake! Request the assi- stance of Customer Services when wor- king on the brakes! 353-00...
  • Page 89 Only interrupt the electrical circuit at the battery main switch when the engine is at a standstill and the electrical system is switched off! Otherwise damage by voltage spikes. 356-00 Battery main switch The battery main switch disconnects the electrical circuit to the negative terminal of the battery.
  • Page 90 Fuses and relays Fuses Unoccupied Unoccupied Sensor coolant level, fuel prefilter water sump Sensor frequency, engine speed, speed Fuel level transmitter, control system refuel pump (option) Multifunctional handle, blade (option) 10 A EMERGENCY STOP (NOT-STOP), magnet engine shut-down 10 A Driving light right (option) 10 A Driving light left (option)
  • Page 91 F20 Dynamo D+ Relay F21 Display (terminal 15) 10 A Unoccupied F22 Unoccupied Fuel preheating (option) F23 Socket 10 A Flasher (option) F24 Gear shifting 10 A Refuel pump (option) F25 Unoccupied Driving light (option) F26 Cold start equipment (option) 10 A Parking brake F27 Heating, air-conditioning system...
  • Page 92 Socket 12 V Drive lever 0-position lock/parking brake Can be subjected to a maximum load of The drive lever determines the direction of To lock, the right-hand drive lever must be 100 W (8 A). travel and the speed. pushed in the centre setting into the 0-positi- 405-01 Forward travel......FORWARD on lock.
  • Page 93 Danger of accident by uncontrolled star- Actuating one of the push button switches ting! (B or C) cancels the thrust blade release. Prior to leaving the driving position the Push button switch B.......RAISE 0-position lock must be locked. Push button switch C ....LOWER Push button switch B and C....FREE Position ........ENGAGED 503-00...
  • Page 94 Engine speed Seat adjustment Seat adjustment weight forward - backward The speed of the diesel engine can be infini- tely adjusted between idle and maximum To absorb sudden machine movements by After the raising of the lever the upper secti- speed by means of the adjusting lever.
  • Page 95 Seat adjustment Seat adjustment Seat adjustment backrest rotation height The pitch of the backrest can be moved for- When the lever is raised, the seat can be The seat height can be adjusted by about 60 mm (2.36") upwards or downwards by ward or backward when the lever is raised.
  • Page 96 Steering column adjustment Adjust the steering column as follows: • Actuate foot lever. • Tilt the steering column and engage in the required position. • Danger of accident! Do not adjust the steering column whilst driving! 528-02 2-35 OPERATION © HAMM AG 2009...
  • Page 97 Manual pump Actuating pipe For servicing work, access to the engine The actuating pipe is used for actuating the and the hydraulic components is simplified manual pump (530). 531-02 by tilting the engine cowling. Lifting and lo- wering is carried out with the manual pump. Lever position ......OPEN Lever position...

  • Page 98: Driving

    2.01 Driving 2.01.01 General Danger of accident by operating error! Prior to every taking into use: Check the machine to ensure that it is roadworthy and safe! Read and observe the operating manu- al and safety instructions! • What must be done prior to the start of Check the tire air pressure.
  • Page 99 prevents the formation of condensate in the empty tank. Fill up to the lower edge of the filler so- cket. Only use clean fuel! Note the information on filling up, in the chapter on “Fuel”. Operating media symbols The filling points for operating media are marked on the machine by means of sym- bols.

  • Page 100: Precautions Prior To Starting The Machine

    2.01.02 Precautions prior to starting Only in this way is the roll-over safegu- 2.01.03 Engine start the machine ard ensured. Poisoning hazard! Following servicing work, check that all The machine may only be started and dri- Internal combustion engines and fuel tools have been removed from the ma- ven by knowledgeable and authorised peo- operated heating systems may only be...
  • Page 101 Basic position prior to starting The starter is connected via the starter Set the operating elements to their basic po- switch to the ignition key switch only sition prior to the start of the engine. when the 0-position lock is engaged. Only in this way can the engine be start- •...
  • Page 102 Engine start If the machine is equipped with engine com- • partment heating (optional), when the elec- Engine speed (504) ...1/4 to MAX • trical equipment is switched on (key position Key switch (310) ......0→I I) the engine compartment heating is acti- (electrical system ON) vated at the same time.
  • Page 103 Before starting Danger of falling! edges and embankments, so that it can- On machines with a driver’s cab, the lo- not slip or topple. Danger of accident! wer door sections must always be clo- Always ensure an adequate distance Always use the safety belt! sed when driving.

  • Page 104: Driving

    2.01.04 Driving • Engine speed (504) ....to MAX • 0-position lock/ parking brake (502) ..DISENGAGED • Drive lever (501) ....FORWARD or........BACKWARD Do not switch off the ignition switch (310) whilst driving (key position 0). 706-13 Gear shifting Danger of accident! The machine has a working gear (1st gear) Only use the transport gear (2nd gear) and a transport gear (2nd gear).
  • Page 105 Traction control The traction control can influence the tracti- on force of the drum and the rear wheels. Wheel slipping is largely eliminated. The op- timal climbing ability of the machine is only achieved if the downhill directed axle dispo- ses of a bigger driving force.

  • Page 106: Driving With Vibration

    2.01.05 Driving with vibration When the vibration is switched on, the roller drum vibrates in line with the speed of the vi- brator. These hammering impacts produce a manifold increase in the compaction force of the machine. The vibration may only be used at maximum speed of the diesel engi- ne, and can be operated in two amplitude ranges with the associated frequencies.
  • Page 107 The vibration operating mode is selected with this rocker switch (319). The vibrator is switched on and off manually or automati- cally. Manual ..........BACK The vibration can be switched on or off at any time using the push button of the multi- functional handle (503).
  • Page 108 2.01.06 Stopping, switching the engine Prior to switching the engine off at exchanger in ventilation mode and • off, leaving the machine then switches off automatically. Vibration (312).......OFF • Engine speed (504) .......MIN 713-16 Stopping • 0-position lock/ • Vibration (503).......OFF Do not switch the engine off from full parking brake (502) ....LOCKED •...

  • Page 109: Leaving The Machine

    Leaving the machine Danger of toppling! The driver may only leave the machine, Never park the machine on slopes or the when it has been properly parked. Similarly, edge of slopes. Do not park the machine the highway code regulations must be com- on loose or freshly deposited soil.

  • Page 110: Operation Monitoring

    If a warning lamp indicates a fault, find the To protect the electronic components, such cause and rectify. as the central processing unit, monitor unit, Note the filling level of the operating media sensors, relays etc, before electrical wel- (fuel, water, additive). Fill up the tanks well ding activities are undertaken, all connector in advance.

  • Page 111: Towing

    Towing Where possible, start the diesel engine (for the hydraulic steering). If the diesel engine is not functioning, only limited steering of the machine will be possible, and this will require additio- nal strength on the steering wheel (emergency steering). Prior to moving off, remove the chocks or squared tim- ber.
  • Page 112 Engage the frictional connection of the hydraulic transmission drive • Screw in the hexagon socket bolt A fully. • Fit the cover. 718-04 Disengage the frictional connection of the hydraulic transmission drive Towing of the machine is only possible when the unpressurised oil can circulate in the hydraulic system.
  • Page 113 Engaging the parking brake • Unscrew bolt C by two turns. • Tighten locking nut B. Do not unscrew the bolt by more than 2 turns from the housing, otherwise hyd- raulic oil may escape between the bolt and housing, respectively air can pene- trate the system.

  • Page 114: Heating/Ventilation/Cooling

    Description: 2.02 Heating/ventilation/cooling Intake circulating air Intake fresh air 2.02.01 General Ventilation nozzle, cabin bottom The comfort, well-being and fitness of the Ventilation nozzle, cabin middle driver depends to a considerable extent on Ventilation nozzle, rear screen top a properly adjusted heating and ventilation Ventilation nozzle, front screen system.

  • Page 115: Heating/Ventilation/Cooling

    2.02.02 Heating/ventilation/cooling Ventilation Cooling If the temperature switch (347) is set to min., When the machine is equipped with an Heating the unit runs in ventilation mode. 3 ventilati- air-conditioning unit (optional), the current The heat exchanger of the heating device is on steps ensure an optimal air circulation in of air for cab ventilation can be cooled when connected to the coolant circuit of the diesel...

  • Page 116: Opening The Engine Hood

    2.03 Opening the engine hood 2.03.01 General The engine hood may only be opened by those who are knowledgeable and are aware of the risks. Prior to opening 2.03.02 Opening the engine hood • Drive lever (501) ....CENTRE • Move lever A on the manual pump (530) •...

  • Page 117: Closing The Engine Hood

    2.03.03 Closing the engine hood Danger to life! Prior to lowering, ensure that nobody is standing within the danger zone. Remo- ve completely all tools, replaced compo- nents and all other objects that are not part of the machine. When the hood has passed the tilting point, the engine hood will close fully due to its inherent weight.

  • Page 118: Servicing

    The servicing intervals are laid down accor- Special expertise is presumed for carrying 3.00 Servicing ding to the reading on the operating hour out some inspection and servicing work, meter, whereby additional servicing work which cannot be given in these instructions. 3.00.01 General must be carried out during running-in accor- We recommend that this work is carried out...

  • Page 119: Information On Ordering Spare Parts

    3.00.02 Information on ordering spare Ordering details Customer services • parts A close-knit, worldwide network of authori- Name of company and address • zed dealers and service stations guaran- Machine type and Vehicle Identity Num- So that your HAMM roller is optimally tees the fast, perfect and high-quality ready for use, we recommend that a •...

  • Page 120: Safety

    3.00.03 Safety surface. Only in this way is a precise measu- rement of the fluid possible. Danger of accident and injury! To protect the electrical components, such Observe the safety and accident pre- as the central processing unit, monitor unit, vention regulations.

  • Page 121: Use Of Biohydraulic Oil

    3.00.04 Use of biohydraulic oil 3.00.05 Coolant treatment The products used and recommended by HAMM are shown in the chapter lubricant The hydraulic system of the machine is nor- On liquid cooled engines, the preparation details 3.01.02 (without nitrite, amine and mally filled with mineral oil in the factory.

  • Page 122: Lubricant Details

    3.01 Lubricant details Quality Viscosity Marking 3.01.01 Viscosity - Temperature range Engine oil The viscosity of lube oil changes with the API: CG-4 or higher The oil quality must temperature. The ambient temperature at see diagram comply with the API/ACEA the place of use is decisive for the choice of ACEA: E5-02 or higher...

  • Page 123: Lubricants At Delivery

    If products of other suppliers are used they have to correspond to the under mentioned products in quality and viscosity. See for order numbers and packing size WIRTGEN GROUP Document Parts and More. 804-01 Marking...

  • Page 124: Servicing Survey

    Observe the servicing intervals of the running-in 3.02 Servicing survey A = check C = grease instructions 3.03! Servicing of the engine must be carried B = clean D = replace out in accordance with the engine operating manual! 3.02.01 Servicing schedule Monitoring every 10 operating every 250 operating...

  • Page 125: Essential Servicing Components

    3.02.02 Essential servicing components 3410, 3410 P, 3411, 3411 P A = check, replace if necessary D = replace H2060001 first time servicing intervals in operating hours Quantity Service part after every 250 every 500 every 1000 every 2000 9.5 l 50 D Engine oil (2.51 US gal.)

  • Page 126: Running-In Instructions

    3.03 Running-in instructions (also observe the engine operating manual) 3.03.01 After 50 operating hours Servicing of the diesel engine • Change lubrication oil • Change filter cartridge lubrication oil • Replace fuel filter cartridge • Replace fuel prefilter cartridge • Check valve clearance Servicing of the hydraulic system •...

  • Page 127: Monitoring During Use

    3.04 Monitoring during use (also observe the engine operating manual) 3.04.01 LED’s 3.04.03 Check filter indicator of The viscosity of the hydraulic oil is influ- hydraulic pression filter enced by the temperature. With the oil When the electrical system is switched on being cold, the indicator is in the red ran- the ignition key (310), the function control is The operational readiness of the hydraulic...

  • Page 128: Servicing Every 10 Operating Hours

    3.05 Servicing every 10 operating hours (also observe the engine operating manual) Provided the LED display (203) does not light up, both filter cartridges are fully opera- tional. If the LED display flashes, air filter cartridge C resp. safety cartridge D must be replaced. Replacing the air filter cartridge •...

  • Page 129: Check Oil Level In The Hydraulic Oil Tank

    Servicing every 10 operating hours (also observe the engine operating manual) Only lubricant with this marking is permissible, see lubricant details 3.01. 815-03 3.05.03 Check oil level in the hydraulic 3.05.04 Check coolant level for engine oil tank cooling • •...

  • Page 130: Check Function Of Parking Brake

    Servicing every 10 operating hours (also observe the engine operating manual) Danger of injury! The roller brakes immediately and wit- hout delay! Do not use it as a service brake! Only employ skilled personnel for work on the parking brake! Request the assi- stance of Customer Services when wor- king on the brakes! 813-05...

  • Page 131: Check Function Of

    Servicing every 10 operating hours (also observe the engine operating manual) 3.05.06 Check function of EMERGENCY STOP (NOT-STOP) Actuating the EMERGENCY STOP switch (NOT-STOP) (302) stops the hydraulic transmission, the vibration and the diesel engine are switched off and the hydraulic brakes are actuated.

  • Page 132: Servicing Every 250 Operating Hours

    3.06 Servicing every 250 operating hours (also observe the engine operating manual) Carry out all servicing work specified under 10 operating hours. In addition: 3.06.01 Lubricate the pivoted bearing 3.06.02 Lubricate the steering cylinder 3.06.03 Check scrapers bolts Danger of injury! Check that the scrapers have proper contact Work within the endangered area of the Danger of injury!

  • Page 133: Check The Radiators

    Servicing every 250 operating hours (also observe the engine operating manual) Carry out all servicing work specified under 10 operating hours. In addition: 3.06.04 Check the radiators 3.06.05 Check the vibrator oil level Only lubricant with this marking is permissible, see lubricant details 3.01.

  • Page 134: Check Oil Level In Differential Gear

    Servicing every 250 operating hours (also observe the engine operating manual) Carry out all servicing work specified under 10 operating hours. In addition: 3.06.06 Check oil level in differential gear Danger of scalding resp. burning! • Unscrew control screw A. If the oil level is correct, some oil must escape from the bore.

  • Page 135: Servicing Every 500 Operating Hours

    3.07 Servicing every 500 operating hours (also observe the engine operating manual) Carry out all servicing work specified under 10 and 250 operating hours. In addition: 3.07.01 Replace filter insert of hydrau- 3.07.02 Replace filter insert of steering 3.07.03 Replace filter cartridge of fuel lic pressure filter pressure filter prefilter...
  • Page 136 Servicing every 500 operating hours (also observe the engine operating manual) Carry out all servicing work specified under 10 and 250 operating hours. In addition: • Venting of the fuel system is carried out Before fitting oil the rubber gasket lightly by starting the diesel engine.

  • Page 137: Checking The Wheel Nuts For Tightness

    Servicing every 500 operating hours (also observe the engine operating manual) Carry out all servicing work specified under 10 and 250 operating hours. In addition: 3.07.04 Checking the wheel nuts for tightness • Tighten the wheel nuts crosswise. Torque 550 Nm. 879-00 SERVICING 3-20...

  • Page 138: Servicing Every 1000 Operating Hours

    3.08 Servicing every 1000 operating hours (also observe engine operating manual) Carry out all servicing work specified under 10, 250 and 500 operating hours. In addition: • 3.08.01 Replace oil in the vibrator Screw in and tighten the oil drain plug with gasket.

  • Page 139: Change Oil In The Differential

    Servicing every 1000 operating hours (also observe the engine operating manual) Carry out all servicing work specified under 10, 250 and 500 operating hours. In addition: • Fill through the filling opening B with the 3.08.02 Change oil in the differential specified type of oil until some oil esca- Danger of scalding resp.

  • Page 140: Servicing Every 2000 Operating Hours, At Least Once Annually

    3.09 Servicing every 2000 operating hours, at least once annually (also observe engine operating manual) Carry out all servicing work specified under 10, 250, 500 and 1000 operating hours. In addition: • Fill with specified type of oil through filler opening C until it reaches the middle of sight glass D.

  • Page 141: Changing Coolant

    Servicing every 2000 operating hours, at least once annually (also observe the engine operating manual) Carry out all servicing work specified under 10, 250, 500 and 1000 operating hours. In addition: • • Unscrew drain plug B from beneath the Fill up with new, specified mixed coolant 3.09.02 Changing coolant radiator and collect coolant in a suitable...

  • Page 142: Replace The Safety Cartridge

    Servicing every 2000 operating hours, at least once annually (also observe the engine operating manual) Carry out all servicing work specified under 10, 250, 500 and 1000 operating hours. In addition: • • Switch off the engine. Remove the air filter cartridge C. •...

  • Page 143: Visual Inspection Hydraulic System

    Servicing every 2000 operating hours, at least once annually (also observe the engine operating manual) Carry out all servicing work specified under 10, 250, 500 and 1000 operating hours. In addition: 3.09.06 Visual inspection hydraulic system All pipes, hoses and screw unions must be regularly (at least once annually) inspected for leaks and externally visible damage.
  • Page 144 Notes 3-27 SERVICING © HAMM AG 2009...
  • Page 145 01 - View 02 - Operator´s manual / maintenance 03 - Illustrations - mechanics 04 - Illustrations - electrics 05 - Illustrations hydraulics 06 - Electric circuit diagrams 07 - Hydraulic circuit diagrams 08 - Manuals 09 - Suppliers documentation 10 - Machine data 11 - Transportation data 12 - Appendix...
  • Page 147 Centre pivot assembly # 853747 3 Radial rod end bearing Plate for front part Plate for rear part Bolt for transportation lock Mechanical-Training 1 / 3...
  • Page 148 Centre pivot assembly # 853747 Mechanical-Training 2 / 3...
  • Page 149 Centre pivot assembly # 853747 Bezeichnung Description Designation Pendel- und Knickgelenk Centre pivot assembly Articulation centrale Pendel- und Knickgelenk Centre pivot assembly Articulation centrale Radialgelenklager Radial rod end bearing Palier à bascule radiale Blech Plate Tôle Zylinderschraube Cheese-head screw Vis à tête cylindrique Blech Plate Tôle...
  • Page 151 Diagram roller drum - vibration # 873861 Driver Roller drum Rubber buffer screwed to the drive transmission Drive bearing Suspension Suspension roller drum roller drum screwed to the right screwed to the side of the left side part front part of the front part Vibration Drive motor...
  • Page 152 Diagram roller drum - vibration # 873861 niedrige Frequenz hohe Frequenz große Amplitude kleine Amplitude low frequency high frequency large amplitude small amplitude fréquence réduite fréquence élevée grande amplitude petite amplitude Drehrichtung sense of rotation sense de rotation Unwucht fest unbalance fixed balourd immobile Unwucht lose...
  • Page 153 Diagram roller drum - vibration # 873861 Attention! When switching on the big amplitude, vibrator must turn clockwise. Danger of bearing damage ! View of machine from the left Series HD / DV Vibration • Big amplitude • Small amplitude Direction of rotation vibrator Series 3000...
  • Page 155 Wheel gear – drum drive # 1254758 Hydraulic variable displacement motor 5-planet reduction transmission with integrated parking brake Mechanical-Training 1 / 2...
  • Page 156 Wheel gear – drum drive # 1254758 5-planet reduction transmission Hydraulic variable displacement motor Parking brake (in oil bath moving multi-disc spring operated brake) Mechanical-Training 2 / 2...
  • Page 157 Rear axle # 1298151 Hydraulic variable displacement motor Differential housing with O-ring self-locking differential Connection flange Coupling Planetary gear Parking brake Air bleed (in oil bath moving multi-disc spring Connection parking brake operated brake)) Planetary gear Caution! When disassembling the hydraulic displacement motor, oil may escape.
  • Page 158 Rear axle # 1298151 View of axle body Mechanical-Training 2 / 6...
  • Page 159 Rear axle # 1298151 View of bevel and crown gear Mechanical-Training 3 / 6...
  • Page 160 Rear axle # 1298151 View of self-locking differential Mechanical-Training 4 / 6...
  • Page 161 Rear axle # 1298151 View of parking brake Mechanical-Training 5 / 6...
  • Page 162 Rear axle # 1298151 View of planetary gear Mechanical-Training 6 / 6...
  • Page 163 01 - View 02 - Operator´s manual / maintenance 03 - Illustrations - mechanics 04 - Illustrations - electrics 05 - Illustrations hydraulics 06 - Electric circuit diagrams 07 - Hydraulic circuit diagrams 08 - Manuals 09 - Suppliers documentation 10 - Machine data 11 - Transportation data 12 - Appendix...
  • Page 165 Display – Series 3000 # 2068669 engine oil EMR3 air filter hydraulic oil filter charge indicator preheating pressure error code polluted polluted lamp hazard warning lights water inside the fuel pre-filter turn indicator hour meter low coolant level compaction parking brake meter hydraulic oil temperature...
  • Page 166 Display – Series 3000 # 2068669 adjustment of machine type / units according to the sticker Switchpoints for LEDs for standard machines without EMR3: LED yellow LED red LED red (flashing) Type Signal temp. low temp. high temp. too high Engine temp., 0, 1, 8, 9 >4,030V...
  • Page 167 Capacitive proximity switch # 892947 Plug arrangement: 1: br 2: bl 3: sw Adjustment screw for sensitivity (pre-adjusted ex works) Scheme: Check LED (glowing when sensor is alive) Mount to reservoir without clearance Electrical-Training 1 / 1...
  • Page 169 Level sensor – fuel tank # 886092 Characteristic line - fuel level sensor Symbol Floater level [mm] tank full tank empty Electric-Training 1 / 1...
  • Page 171 HCM - 3 # 2024303 Test points A – Sensor (Acceleration sensor) I – Sensor (Speedometer) = +9V = +U (12V/+24V) = GND = GND AC: 100mV/g (0V) (0V) = A- Signal = I- Signal DC: 4,5V (roller must drive) = free (vibrator must turn around) Electrical-Training...
  • Page 172 HCM - 3 # 2024303 Test points Power CDS - Connector = +U = RMV- value (12V/+24V) (DC: 5V = 50 RMV) = free = Vibrator frequence (DC: 5V = 75Hz) = GND = big/small amplitude (0V) (big. Ampl. < 0.8V; small. Ampl. > 4V) = I- Signal Instruments (roller must drive)
  • Page 173 01 - View 02 - Operator´s manual / maintenance 03 - Illustrations - mechanics 04 - Illustrations - electrics 05 - Illustrations hydraulics 06 - Electric circuit diagrams 07 - Hydraulic circuit diagrams 08 - Manuals 09 - Suppliers documentation 10 - Machine data 11 - Transportation data 12 - Appendix...
  • Page 175 Variable displacement pump - vibration # 1255665 Test ports Air bleed R Control pressure M 12x1.5 Variable = small amplitude displacement = big amplitude 5 – 22 bar pump / drive M 12x1.5 (in front of orifice) Test port = control pressure M 14x1.5 (after orifice) Test port...
  • Page 176 Variable displacement pump - vibration # 1255665 Variable displacement Centring pump / drive Proportional solenoid hydraulic neutral position = big amplitude = small amplitude Pressure cut- off max. 420 bar High pressure port = small amplitude SAE ¾“ Charge and high pressure valves small amplitude big amplitude...
  • Page 177 Variable displacement motor - axle # 1271482 Adjusting screw absorbation capacity min. Proportional solenoid Connector adjusting pump speed sensor (new) Test port G 80 - 400 bar 14x1.5 High pressure A SAE 1“ Case drain port T M 26x1.5 Adjusting screw Test port M absorbation capacity High pressure B...
  • Page 179 Variable displacement motor - drum # 1271814 Adjusting screw absorbation capacity Proportional solenoid min. adjusting pump Case drain port T M 18x1.5 Test port G 80 - 400 bar 14x1.5 Connector speed sensor (new) High pressure A SAE 1“ High pressure B SAE 1“...
  • Page 181 Fixed displacement motor - vibration # 1259644 High pressure port B small amplitude Attention ! SAE 1“ After fitting check the Test port direction of rotation small amplitude of vibrator. Test port big amplitude Scavenge valve (below the scavenge block) Scavenge block Shuttle High pressure port A...
  • Page 182 Fixed displacement motor - vibration # 1259644 Attention! When switching on the big amplitude, vibrator must turn clockwise. Danger of bearing damage ! View of machine from the left Series HD / DV Vibration Big amplitude • • Small amplitude Direction of rotation vibrator Series 3000...
  • Page 183 Collecting block (hydraulic oil) # 1488635 Hydraulic-Training 1 / 1...
  • Page 185 Pressure relief valve # 1249479 Scheme: Sealing O-ring Adjusting screw (pre-adjusted to 27bar ex works) Hydraulic-Training 1 / 1...
  • Page 187 01 - View 02 - Operator´s manual / maintenance 03 - Illustrations - mechanics 04 - Illustrations - electrics 05 - Illustrations hydraulics 06 - Electric circuit diagrams 07 - Hydraulic circuit diagrams 08 - Manuals 09 - Suppliers documentation 10 - Machine data 11 - Transportation data 12 - Appendix...
  • Page 189 C i r c u i t d i a g r a m 3 4 1 0 3 4 1 0 P 3 4 1 1 3 4 1 1 P v a l i d f r o m s e r i a l - N o . : H 2 6 9 x x x x H 2 0 6 0 0 1 1 - F e h l e n d e E r s a t z t e i l n u m m e r n s i e h e E r s a t z t e i l k a t a l o g...
  • Page 190 P a g e l i s t P a g e P a g e d e s c r i p t i o n R e v i s i o n m a n a g e m e n t S p a r e p a r t s l i s t...
  • Page 191 P a g e l i s t P a g e P a g e d e s c r i p t i o n P r e s s u r e s w i t c h T e m p e r a t u r e s e n s o r E n g i n e...
  • Page 192 P a g e l i s t P a g e P a g e d e s c r i p t i o n S p e c i a l e q u i p m e n t S p r i n k l i n g R e s e r v e C e n t r a l...
  • Page 193 P a g e l i s t P a g e P a g e d e s c r i p t i o n S p a r e p a r t s l i s t S p a r e p a r t s l i s t...
  • Page 194 X F 1 : F u s e b o x E n g i n e r o o m R e t a i n e r s h e e t E n g i n e r o o m K 1 7 : R e l a y C o l d s t a r t e q u i p m e n t K 1 7 1 0 0 A...
  • Page 195 F u s e P a g e F u n c t i o n P o s . : - R e s e r v e / 3 4 . 4 - R e s e r v e / 3 4 .
  • Page 196 F u s e P a g e F u n c t i o n P o s . : F 1 8 F 1 8 - 7 , 5 A : C o m p a c t o m e t e r H C M 7 .
  • Page 197 X 2 4 X 1 6 X 1 0 X 1 1 F 2 0 F 2 1 X 2 0 F 2 2 F 2 3 F 1 0 F 2 4 X 1 9 F 2 5 F 1 1 X 1 2 F 2 6 X 1 8...
  • Page 198 G e n e r a l a r r a n g e m e n t R e l a y C e n t r a l e l e c t r i c K 4 : C h a r g e p u m p K 3 : F l a s h e r r e l a y K 1 : R e s e r v e K 2 : F u e l p r e h e a t i n g...
  • Page 199 F u s e b o x C a b c o n s o l e 3 F 1 - 1 0 A : I n s t r u m e n t a t i o n l i g h t i n g C o n s o l e , T e r m i n a l 5 8 R a d i o T e r m i n a l 5 8 S p e e d o m e t e r 3 F 2 - 1 0 A : T e r m i n a l 3 0 C a b l i g h t i n g , T e r m i n a l 3 0 S p e e d o m e t e r 3 F 3 - 2 5 A : W o r k i n g s p o t l i g h t s...
  • Page 200 A 1 : D i s p l a y I n s t r u m e n t p a n e l D i s p l a y X 1 : 1 X 1 : 2 X 1 : 3 X 1 : 4 X 1 : 5...
  • Page 201 X F 1 : F u s e b o x E n g i n e r o o m X F 1 F 0 1 F 0 3 1 0 0 A 1 5 0 A / 6 . 3 / 6 .
  • Page 202 / 1 3 . 2 5 / 1 5 . 2 / 1 5 . 2 F 3 0 F 2 6 1 0 A 1 0 A / 8 . 3 / 8 . 3 X 1 9 : 1 1 K 1 5 K 1 1 X 1 X 1 8...
  • Page 203 / 1 4 . 2 5 / 2 2 . 2 / 1 4 . 2 5 / 1 6 . 2 7 . 5 A / 7 . 3 K 6 X 1 / 2 0 . 1 7 K 6 X 1 X 1 0 X 1 0...
  • Page 204 / 1 5 . 2 5 / 1 7 . 2 / 7 . 3 X 7 : 3 C o o l a n t l e v e l F u e l f i l t e r W a t e r I n d i c a t o r / 1 2 .
  • Page 205 / 1 6 . 2 5 / 1 8 . 2 F 2 3 1 0 A / 8 . 3 P i l o t l i g h t T e m p . T e m p . S i g n a l t r a n s m i t t e r H y d r a u l i c o i l f i l t e r A i r f i l t e r...
  • Page 206 / 1 7 . 2 5 / 1 9 . 2 S p e c i a l e q u i p m e n t F 1 4 F 1 6 2 5 A 3 0 A / 7 . 3 / 7 .
  • Page 207 / 1 8 . 2 5 / 2 0 . 2 S h i e l d S h i e l d / 1 3 . 2 5 / 2 8 . 2 / 1 8 . 2 5 / 2 0 .
  • Page 208 / 1 9 . 2 5 / 2 1 . 2 S 1 : P u s h b u t t o n s w i t c h V i b r a t i o n 7 . 5 A S 2 : P u s h b u t t o n s w i t c h B l a d e l i f t / 7 .
  • Page 209 / 2 0 . 2 5 / 2 2 . 2 l o w e r / 2 0 . 2 5 F 1 5 7 . 5 A l i f t / 7 . 3 / 2 0 . 2 5 Y 1 0 Y 1 1 Y 1 2...
  • Page 210 / 1 5 . 2 5 / 2 6 . 2 / 2 1 . 2 5 / 2 4 . 2 F 1 3 F 3 3 F 3 2 1 0 A 1 0 A 1 5 A / 7 .
  • Page 211 1 . 5 w s / 2 2 . 1 6 / 2 7 . 2 1 . 5 w s / 2 2 . 2 5 1 . 5 w s / 2 2 . 1 6 X 1 0 5 6 b / 2 2 .
  • Page 212 / 2 2 . 2 5 / 2 5 . 2 / 2 2 . 2 5 / 2 9 . 2 V i b . o n / 2 0 . 2 5 5 8 . 1 X 1 4 / 2 2 .
  • Page 213 / 2 4 . 2 5 / 2 9 . 2 1 5 K / 2 6 . 2 X F 3 X F 3 F 2 9 3 F 3 3 F 4 3 0 A 2 5 A 1 5 A / 8 .
  • Page 214 1 5 K 1 5 K / 2 5 . 2 5 / 2 7 . 2 3 0 K . 1 / 2 2 . 2 5 / 2 7 . 2 3 0 K . 2 / 2 8 . 2 X F 3 X F 3 F 3 4...
  • Page 215 1 5 K 1 5 K / 2 6 . 2 5 / 3 2 . 2 5 8 K / 2 3 . 2 5 / 3 2 . 2 3 0 K . 1 5 8 K . 1 X 4 0 b / 2 6 .
  • Page 216 S h i e l d S h i e l d / 1 9 . 2 5 / 2 9 . 2 5 8 K . 1 / 2 7 . 2 5 3 F 6 . F / 2 7 . 9 3 0 K .
  • Page 217 / 2 5 . 2 5 / 3 1 . 2 / 2 4 . 2 5 / 3 3 . 2 S h i e l d S h i e l d / 2 8 . 2 5 / 3 4 .
  • Page 218 A 1 1 X 2 R S 2 3 2 C D S = S p e c i a l e q u i p m e n t D i s p l a y 1 4 8 A 1 1 A 1 1 X 1 X 5 3 s...
  • Page 219 / 2 9 . 2 5 / 3 3 . 2 A 3 0 X 1 b A 3 0 X 1 b F 2 7 1 5 A A 3 0 X 1 s A 3 0 X 1 s / 8 .
  • Page 220 5 8 K / 2 7 . 2 5 1 5 K 1 . 5 r t 1 . 5 r t / 2 7 . 2 5 I n t e r v a l s w i t c h 0 .
  • Page 221 / 3 1 . 2 5 / 3 4 . 2 C A N - H i g h / 2 9 . 2 5 C A N - L o w / 2 9 . 2 5 F 2 8 F 1 9 1 0 A / 8 .
  • Page 222 / 3 3 . 2 5 F 2 2 F 3 1 F 2 5 1 5 A 1 5 A 1 0 A 2 5 A 7 . 5 A / 7 . 3 / 7 . 3 / 8 . 3 / 8 .
  • Page 223 E l e c t r i c p l u g C e n t r a l e l e c t r i c W i r e h a r n e s s W i r e h a r n e s s W i r e h a r n e s s C o n t a c t b r i d g e I n s t r u m e n t p a n e l...
  • Page 224 E l e c t r i c p l u g C e n t r a l e l e c t r i c W i r e h a r n e s s W i r e h a r n e s s W i r e h a r n e s s W i r e h a r n e s s W i r e h a r n e s s...
  • Page 225 E l e c t r i c p l u g E - B o x C o n t r o l d e v i c e H C M P o w e r H C M I - S i g n a l H C M a - S i g n a l C o l d s t a r t e q u i p m e n t 1 7 1...
  • Page 226 M a g n e t M a g n e t M a g n e t M a g n e t B r a k e v a l v e C o l d s t a r t v a l v e R e m o t e s h u t - d o w n e n g i n e A m p l i t u d e , s m a l l A m p l i t u d e , l a r g e...
  • Page 227 C o n t r o l d e v i c e C h a r g e p u m p P u s h b u t t o n s w i t c h C h a r g e p u m p H e a t i n g C h a r g e p u m p F u e l t a n k...
  • Page 228 D i s p l a y D i s p l a y I g n i t i o n l o c k I g n i t i o n l o c k 2 2 4 A 1 X 1 2 2 5 A 1 X 2...
  • Page 229 D r i v e l e v e r B a c k - u p a l a r m V i b r o a u t o m a t i c 2 3 8 X 4 2 b 2 3 9 X 4 2 s 2 4 0...
  • Page 230 C o n n e c t o r C a b i n W i n d s h i e l d w i p e r , f r o n t W i n d s h i e l d w i p e r , r e a r W o r k i n g s p o t l i g h t s , f r o n t l e f t 2 5 8 X 1 0 0 b...
  • Page 231 C e n t r a l p l u g C a b i n 2 7 7 S 4 0 X 1 2 7 8 S 4 1 X 1 2 7 9 S 4 3 X 1 2 8 0 S 4 4 X 1 2 8 1...
  • Page 232 W a t e r s p r i n k l i n g u n i t 3 8 0 X 2 0 0 b 3 8 1 X 2 0 0 s 3 8 2 X 2 0 1 b 3 8 3 X 2 0 1 s 3 8 4...
  • Page 233 S p a r e p a r t s l i s t P o s . C o m p o n e n t P a g e S p a r e p a r t N o . D e s c r i p t i o n u s e a b l e f o r M a c h i n e t y p e X F 1...
  • Page 234 S p a r e p a r t s l i s t P o s . C o m p o n e n t P a g e S p a r e p a r t N o . D e s c r i p t i o n u s e a b l e f o r M a c h i n e t y p e 1 9 .
  • Page 235 S p a r e p a r t s l i s t P o s . C o m p o n e n t P a g e S p a r e p a r t N o . D e s c r i p t i o n u s e a b l e f o r M a c h i n e t y p e 1 2 9...
  • Page 236 S p a r e p a r t s l i s t P o s . C o m p o n e n t P a g e S p a r e p a r t N o . D e s c r i p t i o n u s e a b l e f o r M a c h i n e t y p e 1 8 2...
  • Page 237 S p a r e p a r t s l i s t P o s . C o m p o n e n t P a g e S p a r e p a r t N o . D e s c r i p t i o n u s e a b l e f o r M a c h i n e t y p e 2 4 6...
  • Page 238 S p a r e p a r t s l i s t P o s . C o m p o n e n t P a g e S p a r e p a r t N o . D e s c r i p t i o n u s e a b l e f o r M a c h i n e t y p e 4 0 6...
  • Page 239 01 - View 02 - Operator´s manual / maintenance 03 - Illustrations - mechanics 04 - Illustrations - electrics 05 - Illustrations hydraulics 06 - Electric circuit diagrams 07 - Hydraulic circuit diagrams 08 - Manuals 09 - Suppliers documentation 10 - Machine data 11 - Transportation data 12 - Appendix...
  • Page 241 2bar 27bar 175 bar 16bar 240 bar 240 bar 10μm delta_p = 3,1 bar 160bar 10μm 395/ Δ370 bar 499bar/ Δ 477bar ohne Stopfen ohne Stopfen Deutz Vg min BF4M 2012 C 22bar Vg max 499bar/ Δ 477bar 395bar/ Δ370 bar 360bar 450bar 20.1...
  • Page 243 Pos. Hamm-Nr. Bezeichnung Bemerkung 00886408 Dieselmotor BF4M 2012 C - 98 kW - 2300 U/min-1 ------------ Tandemaggregat ********************************************** 2.1 01297449 Verstellpumpe -FAHR- A4VG71 HW 2.2 01298437 Verstellpumpe -VIBRO- A10VG45 EZ, ohne Speisepumpe 01298151 Planetenachse MT-C 3075, i = 46,6, mit Federspeicherbr., Selbstsperrdifferential 01297481 Verstellmotor Achse A6VM107 EZ 02024034 Planetengetriebe...
  • Page 245 01 - View 02 - Operator´s manual / maintenance 03 - Illustrations - mechanics 04 - Illustrations - electrics 05 - Illustrations hydraulics 06 - Electric circuit diagrams 07 - Hydraulic circuit diagrams 08 - Manuals 09 - Suppliers documentation 10 - Machine data 11 - Transportation data 12 - Appendix...
  • Page 247 Vibrator 3412-3625HT Reparaturanleitung / Repair instructions Vibrator 3412-3625 Reparaturanleitung / Repair instructions HAMM AG 1/56 # 1298119 09/07/2009...
  • Page 248 Inhaltsverzeichnis / Table of contents Inhaltsverzeichnis / Table of contents Inhaltsverzeichnis / Table of contents ......... 2 Benutzerhinweise / User guide ..........3 Wichtige Kennzeichen in der Reparaturanleitung / Important symbols in the repair instructions......................3 Montageanleitung / Mounting instruction .........

  • Page 249: Benutzerhinweise / User Guide

    Benutzerhinweise / User guide 1. Benutzerhinweise / User guide Diese Anleitung dient für Monteure zur Reparatur des Vibrators bei HAMM – Walzen. Die allgemeinen Richtlinien zur Sicherheit und zur Unfallverhütung sind zu beachten. Die Hamm AG kann nicht für Vorfälle haftbar gemacht werden, die auf die Anwen- dung der in diesem Dokument empfohlenen Verfahren zurückgehen.

  • Page 250: Montageanleitung / Mounting Instruction

    Montageanleitung / Mounting instruction 2. Montageanleitung / Mounting instruction Bei Reparaturen am Vibrator und an der Bandage ist auf äußerste Sau- berkeit zu achten. Alle Bauteile sind gründlich zu reinigen. Bauteile die mit Flüs- sigkunststoff gesichert werden müssen öl- und fettfrei sein. Gewinde und Schrau- ben nacharbeiten, um den alten Flüssigkunststoff zu entfernen.

  • Page 251: Montage Vibrator / Assembly Of The Vibrator

    Montageanleitung / Mounting instruction 2.2 Montage Vibrator / Assembly of the vibrator 2.2.1 Vormontage der Unwuchten / Pre-assembly of the unbalances Bild 1 / figure 1 Sämtliche Gewindebohrungen an der Unwuchtwelle 30 mit Kaltrei- niger und Druckluft öl- und fettfrei machen.
  • Page 252 Montageanleitung / Mounting instruction Bild 3 / figure 3 Befestigungsschrauben Flüssigkunststoff + benetzen und einschrauben. Moisten fastening screws 33 with liquid plastic + and screw them Bild 4 / figure 4 Die Befestigungsschrauben 33 festziehen. Anzugsdrehmomente: siehe Tighten fastening screws 33. Torques: see 3.1 Bild 5 / figure 5 Lagerinnenringe der Zylinderrol-...
  • Page 253 Montageanleitung / Mounting instruction Anordnung der Unwucht zur Montage der Mitnehmer / correct mounting of the driver to the assembly of the unbalance Mitnehmer 45 Driver 45 Bild 6 / figure 6 Deckel 54 Cover 54 Zahnwelle 56 Involute spli- ne shaft 56 Ansicht in Fahrtrichtung Unwucht links...
  • Page 254 Montageanleitung / Mounting instruction Unwucht rechts Right unbalance Bild 8 / figure 8 Mitnehmer 45 auf Unwuchtwelle der Unwucht aufsetzen. Befesti- gungsschrauben 47 mit Flüssig- kunststoff + benetzen, eindre- hen und festziehen. Anzugsmoment: siehe 3.1 Beim Aufsetzen der Mitnehmer Position der Kontrollbohrungen achten! (siehe Pfeile Bild 8) Put driver 45 onto the unbalance...
  • Page 255 Montageanleitung / Mounting instruction Unwucht links / Left unbalance Zahnwelle 56 auf Unwuchtwelle Bild 10 / figure 10 der linken Unwucht aufsetzen. Befestigungsschrauben 57 mit + benetzen, Flüssigkunststoff eindrehen und festziehen. Anzugsmomente: siehe 3.1 Put involute spline shaft 56 onto the unbalance shaft of the left unbalance.
  • Page 256 Montageanleitung / Mounting instruction 2.2.2 Vormontage der Vibratorgehäuse / Pre-assembly of the vibrator housings Bild 1 / figure 1 Vibratorgehäuse gründlich reinigen. Gewindebohrungen müssen öl- und fettfrei sein. Lagersitz auf ca. 100 -120°C an- wärmen. Carefully clean vibrator housing 10. Thread bores have to be free of oil and grease.
  • Page 257 Montageanleitung / Mounting instruction Bild 3 / figure 3 Flansch 20 mit drei Befesti- gungsschrauben 21 anschrau- ben. Schraubenschlüssel leicht festziehen. (Flansch wird als Anschlag für Lagermontage verwendet.) Tighten the flansch 20 with three fastening screws Then slightly tighten the fastening screws with a ring spanner.
  • Page 258 Montageanleitung / Mounting instruction Bild 6 / figure 6 Flansch 20 gründlich reinigen. Dann O-Ring 23 in Flanschnut ein- setzen. Carefully clean flange 20. Then insert o-ring 23 into the flange channel. Bild 7 / figure 7 Flansch 20 auf Vibratorgehäuse 10 aufsetzen.
  • Page 259 Montageanleitung / Mounting instruction Bild 8 / figure 8 Schrauben 76 mit Flüssig- kunststoff + benetzen, Schei- be 80 beilegen, und ein- schrauben Anzugsmoment: siehe 3.1 Moisten screws 76 with liquid plastic +, add shim 80 and screw them in. Torques: see 3.1 Bild 9 / figure 9 Gewindebohrungen M6 mit Flüs-...
  • Page 260 Montageanleitung / Mounting instruction Bild 10 / figure 10 Ölleitbleche 40 mit Schrauben 41 befestigen. Anzugsmomente: siehe 3.1 Fasten oil guide plates 40 with screws 41. Torques: see 3.1 Verschlussschraube 69 mit Dicht- ring 70 einschrauben. Bild 11 / figure 11 Screw in screw plug 69 with seal ring 70.

  • Page 261: Vormontage Der Flanschplatten / Pre-Assembly Flange Bearing

    Montageanleitung / Mounting instruction 2.2.3 Vormontage der Flanschplatten / Pre-assembly flange bearing Bild 1 / figure 1 Flanschlager 65 gründlich rei- nigen.Gewindebohrungen müssen öl- und fettfrei sein. Lagersitz auf ca. 100 -120°C anwärmen. Carefully clean flange bearing 65. Thread bores have to be free of oil and grease.
  • Page 262 Montageanleitung / Mounting instruction Deckel 75 mit sechs Befesti- gungsschrauben Bild 3 / figure 3 schrauben. Schrauben- schlüssel leicht festziehen. (Deckel wird als Anschlag für Lagermontage verwendet.) Tighten cover 75 with six fas- tening screws Then slightly tighten the fastening screws with a ring spanner.
  • Page 263 Montageanleitung / Mounting instruction Bild 6 / figure 6 Verschlussschraube Dichtring 70 einschrauben und festziehen. Schauglas 71 einschrauben und festziehen. Screw in screw plug 79 with seal ring 70 and tighten them. Screw in inspection glas 71 and tighten it. Bild 7 / figure 7 Gewindebohrungen Flüssigkunststoff , benetzen.

  • Page 264: Montage Vibrator Rechts / Assembly Of The Right Vibrator

    Montageanleitung / Mounting instruction 2.2.4 Montage Vibrator rechts / Assembly of the right vibrator Vibrator rechts Right vibrator Flanschlager Flange bearing Ansicht in Fahrtrichtung View in direction of motion HAMM AG 18/56 # 1298119 09/07/2009...
  • Page 265 Montageanleitung / Mounting instruction Bild 1 / figure 1 Vormontierte Unwucht rechts Unwucht rechts in Vibratorgehäuse 10 einfüh- Right unbalance ren. Unwucht nicht verkanten! Unwucht muss leicht eingeführt werden können. Insert the pre-assembled right unbalance into the vibrator housing. Do not tilt the unbalance! The rotor has to be inserted eas- ily.
  • Page 266 Montageanleitung / Mounting instruction Bild 3 / figure 3 Schrauben 66 mit Flüssig- kunststoff + benetzen, Schei- be 67 beilegen, und ein- schrauben. Anzugsmomente: siehe 3.1 Moisten screws 66 with liquid plastic +, add shim 67 and screw them in. Torques: see 3.1 Bild 4 / figure 4 Unwucht auf Leichtgängigkeit...
  • Page 267 Montageanleitung / Mounting instruction Deckel 75 auf Flanschlager 65 Bild 6 / figure 6 aufsetzen. Bei Montage auf richtige Positi- on der Ölbohrung bzw. -nut achten! (siehe Pfeile Bild 6) Put flange 75 onto flange bearing 65. Pay attention for the correct po- sitioning of oil bore and oil channel! (see arrows in figure 6)

  • Page 268: Montage Vibrator Links / Assembly Of The Left Vibrator

    Montageanleitung / Mounting instruction 2.2.5 Montage Vibrator links / Assembly of the left vibrator Vibrator links Fahrlager Left vibrator Drive bearing Flanschlager Flange bearing Ansicht in Fahrtrichtung View in direction of motion Bild 1 / figure 1 HAMM AG 22/56 # 1298119 09/07/2009...
  • Page 269 Montageanleitung / Mounting instruction Vormontierte Unwucht links in Unwucht links Vibratorgehäuse 10 einführen. Left unbalance Unwucht nicht verkanten! Un- wucht muss leicht eingeführt werden können. Insert the pre-assembled left un- balance into the vibrator housing. Do not tilt the unbalance! The rotor has to be inserted easily.
  • Page 270 Montageanleitung / Mounting instruction Bild 4 / figure 4 Unwucht auf Leichtgängigkeit prüfen. Check the unbalance for smooth running. Bild 4 / figure 4 Konusflansch 90 gründlich reinigen. Dann O-Ring 91 in Konusflansch ein- setzen. Carefully clean cone flange 90. Then insert o-ring 91 into the flange channel.
  • Page 271 Montageanleitung / Mounting instruction Konusflansch 90 auf Flansch- Bild 5 / figure 5 lager 65 aufsetzen. Bei Montage auf richtige Positi- on der Ölbohrung bzw. -nut achten! (siehe Pfeile Bild 7) Put cone flange 90 onto flange bearing 65. Pay attention for the correct po- sitioning of oil bore and oil channel! (see arrows in figure 7)
  • Page 272 Montageanleitung / Mounting instruction Ring 94 auf Konusflansch 90 Bild 7 / figure 7 setzen. Befestigungsschrau- ben 66 mit Flüssigkunststoff benetzen, Scheibe 67 beile- gen, eindrehen und festzie- hen. Anzugsmomente: siehe 3.1 Put the ring 94 onto the cone flange 90. Moisten the fasten- ing screws 66 with liquid plas- tic, add the shim 67,screw them in and tighten them.

  • Page 273: Montage Fahrlager / Assembly Of Drive Bearing

    Montageanleitung / Mounting instruction 2.2.6 Montage Fahrlager / Assembly of drive bearing Montageschema Fahrlager 3412 – 3516 / Drive bearing assembly scheme 3412 – 3516 3412 - 3414 3516 HAMM AG 27/56 # 1298119 09/07/2009...
  • Page 274 Montageanleitung / Mounting instruction HAMM AG 28/56 # 1298119 09/07/2009...
  • Page 275 Montageanleitung / Mounting instruction Bild 1 / figure 1 Flanschlager 106 säubern, alle Ge- windebohrungen müssen öl- und fett- frei sein! Rillenkugellager 101 in großen des Flanschlagers einset- zen. Clean flange bearing 106, all thread bores have to be free of oil and grease! Insert deep groove ball bea- ring 101 into the big diameter of ...
  • Page 276 Montageanleitung / Mounting instruction Bild 4 / figure 4 Gewindebohrungen M10 (siehe Pfeil) reinigen. Gleitringnut am Konusflansch 90 einfetten. Clean thread borings M10 ( see arrow). Grease the axial face channel on the cone flange 90. Bild 5 / figure 5 Die zweite Hälfte der Gleit- ringdichtung 97 mit Silikon- emulsion einstreichen.
  • Page 277 Montageanleitung / Mounting instruction Bild 7 / figure 7 Gleitflächen der Gleitringdich- tung 97 reinigen und mit Fett bestreichen. Clean sliding surfaces of the axial face seal 97 and put on grease. Bild 8 / figure 8 Flanschlager 106 auf Konus- flansch 90 aufsetzen.
  • Page 278 Montageanleitung / Mounting instruction Bild 10 / figure 10 Distanzring 102 einsetzen. Insert distance ring 102. Bild 11 / figure 11 Rillenkugellager 102 aufset- zen. Place deep groove ball bear- ing 102. Bild 12 / figure 12 Lager gleichmäßig mit Kunst- stoffhammer einschlagen.
  • Page 279 Montageanleitung / Mounting instruction Bild 13 / figure 13 Gewindebohrungen M10 mit Flüssigkunststoff + benetzen. Moisten thread bores M10 with liquid plastic +. Bild 14 / figure 14 Deckel 103 aufsetzen und mit Schrauben befestigen. Anzugsmoment: siehe 3.1 Place cover 103 and fasten it with screws 104.
  • Page 280 Montageanleitung / Mounting instruction Bild 16 / figure 16 Flansch aufsetzen. Schrauben 104 mit Flüssig- kunststoff + benetzen, Schei- be 112 beilegen, eindrehen und festziehen. Anzugsmoment : siehe 3.1 Place cover 103. Moisten screws 104 with liquid plas- tic +, add shim 112, screw them in and tighten it.
  • Page 281 Montageanleitung / Mounting instruction Montageschema Fahrlager 3518 – 3625HT / Drive bearing assembly scheme 3518 – 3625 HAMM AG 35/56 # 1298119 09/07/2009...
  • Page 282 Montageanleitung / Mounting instruction Bilder zeigen teilw. 3412-3516 und können daher abweichen!!! / Figures partially show 3412-3516 and may vary!!! Bild 1 / figure 1 Flanschlager 106 säubern, alle Ge- windebohrungen müssen öl- und fett- frei sein! Sicherungsring in das Flanschlager einsetzen.
  • Page 283 Montageanleitung / Mounting instruction Gleitringdichtung 97 vorsichtig in Flanschlager 106 eindrücken. Press axial face seal 97 carefully into the flange bearing 106. Bild 4 / figure 4 Gewindebohrungen (siehe Pfeil) reinigen. Gleitringnut am Konus- flansch 90 einfetten. Clean thread borings (see arrow). Grease the axial face channel on the cone flange 90.
  • Page 284 Montageanleitung / Mounting instruction Bild 6 / figure 6 Gleitringdichtung 97 vorsichtig in die Gleitringnut des Konus- flansches 90 eindrücken. Press axial face seal 97 care- fully into axial face channel of the cone flange 90. Bild 7 / figure 7 Lagerinnenring ersten Kegelrollenlagers...
  • Page 285 Montageanleitung / Mounting instruction Flanschlager 106 auf Konus- flansch 90 aufsetzen. Put flange bearing 106 onto cone flange 90. Bild 9 / figure 9 Flanschlager gleichmäßig mit Kunststoffhammer bis auf An- schlag klopfen. Push flanged bearing with a plastic hammer constantly un- til the limit stop.
  • Page 286 Montageanleitung / Mounting instruction Innenring des zweiten Kegel- rollenlagers spielfrei montie- ren. Mount the inner ring of the second taper roller bearing free of play. Lagerüberstand am Konus- flansch messen (x). Measure the bearing over- hang at the cone flange (x). Absatzlänge Deckels messen (y).
  • Page 287 Montageanleitung / Mounting instruction Laminumringe auf Gesamt- maß a=y-x+0,1mm schälen und auf den Innenring aufset- zen. Damit wird das Lager um 0,1mm vorgespannt Peel laminum rings to a over- all dimension of a=y-x+0,1mm and place them on top of the inner ring of the bearing.
  • Page 288 Montageanleitung / Mounting instruction Bild 16 / figure 16 Flansch aufsetzen. Schrauben 104 mit Flüssig- kunststoff + benetzen, Schei- be 112 beilegen, eindrehen und festziehen. Anzugsmoment : siehe 3.1 Place cover 103. Moisten screws 104 with liquid plas- tic +, add shim 112, screw them in and tighten it.

  • Page 289: Vibratoreinbau In Bandage / Vibrator Installation Into Roller Drum

    Montageanleitung / Mounting instruction 2.3 Vibratoreinbau in Bandage / Vibrator installation into roller drum 2.3.1 Montageschema Vibratoreinbau / Vibrator installation scheme Schritt 1 Step 1 Schritt 2 Step 2 3518 – 3625 HT 3412 - 3516 HAMM AG 43/56 # 1298119 09/07/2009...
  • Page 290 Montageanleitung / Mounting instruction Schritt 3 / Step 3 Schritt 4 / Step 4 Schritt 5 / Step 5 HAMM AG 44/56 # 1298119 09/07/2009...

  • Page 291: Montageanleitung Vibratoreinbau / Mounting Instruction Vibrator Installation Scheme

    Montageanleitung / Mounting instruction 2.3.2 Montageanleitung Vibratoreinbau / Mounting instruction vibrator installation scheme Bandage säubern. Bandagen- Vibrogehäusesitz muss metal- lisch blank sein. Gewindeboh- Bild 1 / figure 1 rungen M16 müssen öl- und fettfrei sein. Bandage mit Markierungs- blech senkrecht zum Untergrund aufstellen (siehe Pfeil) und gegen wegrollen sichern.
  • Page 292 Montageanleitung / Mounting instruction Bild 3 / figure 3 Sitzflächen der Schrauben- köpfe Vibratorgehäuse müssen blank sein (siehe Pfeil). The fitting surface of the screw heads on the vibrator housing have been blank (see arrow). Bild 4 / figure 4 Radialsitz des Vibrogehäuses ebenfalls leicht einfetten.
  • Page 293 Montageanleitung / Mounting instruction Bild 6 / figure 6 Bei Montage des Vibroge- häuses darauf achten, dass das Ölschauglas senkrecht zum Mar- kierungsblech steht (siehe Pfeile). By mounting the vibrator housing into the roller drum, you have to attend the oil control glas have to be verticaly to the marking plate (see arrows).
  • Page 294 Montageanleitung / Mounting instruction Bild 9 / figure 9 3412 – 3516 : 4 O-Ring 52 auf Zwischenrohr 51 montieren Beide En- den mit den O-Ringen einfetten . 3412 – 3516 : Mount 4 o-rings 52 onto the intermediate tube 51. Grease both ends with the o-rings.
  • Page 295 Montageanleitung / Mounting instruction Bild 12 / figure 12 Sitzflächen der Schraubenköpfe Vibratorgehäuse müssen blank sein (siehe Pfeil). The fitting surface of the screw heads on the vibrator housing have been blank (see arrow). Bild 13 / figure 13 Radialsitz Vibrogehäuses ebenfalls leicht einfetten.
  • Page 296 Montageanleitung / Mounting instruction Bild 15 / figure 15 Vierkantwelle in Mitnehmer des linken Vibrators einführen, dann mit Kunststoffhammer bis auf An- schlag einschlagen. Insert the square bar shaft into the driver of the left vibrator and push it with a plastic hammer un- til the limit stop.
  • Page 297 Montageanleitung / Mounting instruction Bild 18 / figure 18 Bei Montage des Vibrators darauf achten, dass das Ölschau- glas senkrecht zum Markierungs- blech steht (siehe Pfeile). By mounting the vibrator into the roller drum, you have to attend the oil control glas have to be verticaly to the marking plate (see arrows).
  • Page 298 Montageanleitung / Mounting instruction Bild 21 / figure 21 Fahrlager mit spezial Vibra- toröl % befüllen. Füllmenge: = 0,4l Fill drive bearing with special vibrator oil %. Fuel quantity = 0,4l HAMM AG 52/56 # 1298119 09/07/2009...

  • Page 299: Anhang

    Anhang 3. Anhang 3.1 Datenblatt „Anzugsdrehmomente“ / Data sheet „torque wrench set- tings“ Für Schrauben mit metrischem Regelgewinde in Stahl und Kopfauflagen - maßen wie in DIN 931; 912; 934 ... Die Anzugsmomente gelten mit und ohne Flüssigkunststoff als Schrauben- sicherung For screws with metric thread in steel like in DIN 931;...

  • Page 300: Datenblatt Und Richtlinien Für Den Einsatz Von Flüssigkunststoffen, Dichtungen, Fetten Und Ölen

    Anhang 3.2 Datenblatt und Richtlinien für den Einsatz von Flüssigkunststoffen, Dichtungen, Fetten und Ölen Kenn- Hamm Norm- oder Firmen- Anwendungshinweise Festigkeit zeichen Ident-Nr. bezeichnung 00 382 620 Flüssigkunststoff für demontierbar (50 ml) Schraubenverbindungen aller Größen 00 263 397 außer verzinkten Schrauben (250 ml) 00 393 037 Flüssigkunststoff für verzinkten...

  • Page 301: Data Sheet And Recommendation For The Use Of Liquid Plastics, Sealants, Greases And Oils

    Anhang 3.3 Data sheet and recommendation for the use of liquid plastics, seal- ants, greases and oils. Identifi- Hamm Norm- or Firm- Applications Solidity cation Ident-No. designation 00 382 620 Liquid plastic for bolt connecting removable (50 ml) all sizes besides galvanized 00 393 037 Liquid plastic for bolt connecting removable...
  • Page 302 Anhang HAMM AG 56/56 # 1298119 09/07/2009...
  • Page 303 Adjustment of vibration frequencies Adjustment of the maximum vibration frequencies Series 3000 HAMM AG 1/18 #2118297 04/12/2009...
  • Page 304 Table of contents TABLE OF CONTENTS: Instructions for use ..............3 Liability exclusion ....................3 Validity ........................3 Important symbols in this manual ................. 3 Special tools ......................3 Preparations on the machine ............. 4 Frequency adjustment 3410-3411 ..........5 Frequency adjustment small amplitude ..............

  • Page 305: Instructions For Use

    Instructions for use 1. Instructions for use 1.1 Liability exclusion This manual should support service technicians with the adjustment of the maximal vibration frequencies in our compactors of the Series 3000. The general safety and accident prevention regulations apply. Company HAMM AG cannot be made liable for occurrences caused by the application of the steps recommended in this document.

  • Page 306: Preparations On The Machine

    Preparations on the machine 2. Preparations on the machine Prior to the start of work, warm up the machine and place it on an appropriate and even ground. Furthermore, please make sure that the drum is vibration isolated (refer to 1.4). Vibration isolation: ...

  • Page 307: Frequency Adjustment 3410-3411

    Frequency adjustment 3410-3411 3. Frequency adjustment 3410-3411 3.1 Frequency adjustment small amplitude 1. Preselect “small amplitude“ luminous indication in display 2. Start diesel engine 3. Speed-up diesel engine to max. speed 4. Activate vibration with push- button V HAMM AG 5/18 #2118297 04/12/2009...
  • Page 308 Frequency adjustment 3410-3411 5. Determine vibration frequency with Sirometer 6. Switch off diesel engine 7. Open engine bonnet 8. Loosen counter nut A and simultaneously hold adjusting screw B 9. Frequency reduction = screw-in adjusting screw B 10. Hold adjusting screw B and re- tighten counter nut A Adjusting chamber upper left 11.
  • Page 309 Frequency adjustment 3410-3411 3.2 Frequency adjustment big amplitude 1. Pre-select “big amplitude“ Luminous indication in display 2. Start diesel engine 3. Speed-up diesel engine to max. speed 4. Activate vibration with push- button V HAMM AG 7/18 #2118297 04/12/2009...
  • Page 310 Frequency adjustment 3410-3411 5. Determine vibration frequency with Sirometer 6. Switch off diesel engine 7. Open engine bonnet 8. Loosen counter nut C and simultaneously hold adjusting screw D 9. Frequency reduction = Screw-in adjusting screw D 10. Hold adjusting screw D and re- tighten counter nut C Adjustment chamber lower right 11.

  • Page 311: Frequency Adjustment Small Amplitude

    Frequency adjustment 3412-3520 standard 4. Frequency adjustment 3412-3520 standard 4.1 Frequency adjustment small amplitude 13. Preselect “small amplitude“ luminous indication in display 14. Start diesel engine 15. Speed-up diesel engine to max. speed 16. Activate vibration with push- button V HAMM AG 9/18 #2118297...
  • Page 312 Frequency adjustment 3412-3520 standard 17. Determine vibration frequency with Sirometer 18. Switch off diesel engine 19. Open engine bonnet 20. Loosen counter nut A and simultaneously hold adjusting screw B 21. Frequency reduction = screw-in adjusting screw B 22. Hold adjusting screw B and re- tighten counter nut A Adjusting chamber down right 23.

  • Page 313: Frequency Adjustment Big Amplitude

    Frequency adjustment 3412-3520 standard 4.2 Frequency adjustment big amplitude 13. Pre-select “big amplitude“ Luminous indication in display 14. Start diesel engine 15. Speed-up diesel engine to max. speed 16. Activate vibration with push- button V HAMM AG 11/18 #2118297 04/12/2009...
  • Page 314 Frequency adjustment 3412-3520 standard 17. Determine vibration frequency with Sirometer 18. Switch off diesel engine 19. Open engine bonnet 20. Loosen counter nut C and simultaneously hold adjusting screw D 21. Frequency reduction = Screw-in adjusting screw D 22. Hold adjusting screw D and re- tighten counter nut C Adjustment chamber top left 23.

  • Page 315: Frequency Adjustment 3412-3625 Hammtronic

    Frequency adjustment 3412-3625 HAMMTRONIC 5. Frequency adjustment 3412-3625 HAMMTRONIC 5.1 Frequency adjustment small amplitude 1. Detach the plugs from both solenoids of the vibration pump. 2. Start diesel engine 3. Speed-up diesel engine according to the adjustment table (Annex 6.2). 4.
  • Page 316 Frequency adjustment 3412-3625 HAMMTRONIC 5. Determine vibration frequency with Sirometer. 6. Switch off diesel engine! 7. Open engine bonnet. 8. Loosen counter nut A and simultaneously hold adjusting screw B 9. Frequency reduction = Screw-in adjusting screw B 10. Hold adjusting screw B and re- tighten counter nut A Adjustment chamber lower right 11.

  • Page 317: Adjustment Of The Big Amplitude

    Frequency adjustment 3412-3625 HAMMTRONIC 5.2 Adjustment of the big amplitude 1. Detach the plugs from both solenoids of the vibration pump. 2. Start diesel engine 3. Speed-up diesel engine according to the adjustment table (Annex 6.2). 4. Apply 12V to the solenoid for the big Amplitude (lower one).
  • Page 318 Frequency adjustment 3412-3625 HAMMTRONIC 5. Determine vibration frequency with Sirometer. 6. Switch off diesel engine! 7. Open engine bonnet. 8. Loosen counter nut C and simultaneously hold adjusting screw D 9. Frequency reduction = Screw-in adjusting screw D 10. Hold adjusting screw D and re- tighten counter nut C Adjustment chamber lower right 11.

  • Page 319: Annex

    Annex 6. Annex 6.1 Allowed maximum frequencies Machine Vibration frequency [Hz] Type Series Drum Small amplitude Big Amplitude 3205 H158; H188 Standard Standard 3307 H159; H189 3410-3411 H169; H179 Standard Standard 3412-3414 H160; H180 3516 Standard 3518 H161; H176 Standard 3520 Standard 6.2 Adjustment table HAMMTRONIC...
  • Page 320 Notes Notes HAMM AG 18/18 #2118297 04/12/2009...
  • Page 321 01 - View 02 - Operator´s manual / maintenance 03 - Illustrations - mechanics 04 - Illustrations - electrics 05 - Illustrations hydraulics 06 - Electric circuit diagrams 07 - Hydraulic circuit diagrams 08 - Manuals 09 - Suppliers documentation 10 - Machine data 11 - Transportation data 12 - Appendix...
  • Page 323 Operation Manual 2012...
  • Page 324 Safety guidelines / Accident prevention ● Please read and observe the information ● Unauthorized engine modifications will in- given in this Operation Manual. This will enable you to avoid accidents, preserve the validate any liability claims against the manu- manufacturer’s warranty and maintain the facturer for resultant damage.
  • Page 325 Operation Manual Operation Manual Operation Manual Operation Manual Operation Manual 2012 2012 2012 2012 2012 0297 0297 9912 en 9912 en 0297 0297 9912 en 0297 9912 en 9912 en Engine Serial Number: Please enter the engine serial number here. This number should be quoted when inquiring about Customer Service, Repairs or Spare Parts (see Section 2.1).
  • Page 326 Foreword Foreword Foreword Foreword Foreword Dear Customer, Dear Customer, Dear Customer, Dear Customer, Dear Customer, Liquid-cooled DEUTZ engines are designed for a large number of applications. Conse- quently, a wide range of variants are offered to meet the requirements of specific cases. Your engine is appropriately equipped for the installation concerned, which means that not all of the components described in this Opera-...
  • Page 327 Index Index Index Index Index 1. 1. 1. 1. 1. General General General General General 3.2.1 Electric Starting 6.1.1 Oil Change Intervals Monitoring Operation 6.1.2 Check Oil Level, Change Engine Oil 3.3.1 Engine Oil Pressure 6.1.3 Replace Oil Filter 2. 2. 2. 2. 2. Engine Description Engine Description Engine Description...
  • Page 328 Index Index Index Index Index 7. 7. 7. 7. 7. Faults, Causes and Remedies Faults, Causes and Remedies 6.5.2 Tension V-belts Faults, Causes and Remedies Faults, Causes and Remedies Faults, Causes and Remedies Coolant / Fuel Pump Fault Table 6.5.3 Replace V-belts Coolant / Fuel Pump 8.
  • Page 329 General DEUTZ Diesel Engines Care and Maintenance Service are the product of many years of research and Sound care and maintenance practices will ensure Please contact one of our authorized service development. The resulting know-how, coupled that the engine continues to meet the requirements representatives in the event of breakdowns or for with stringent quality standards, guarantee their placed on it.
  • Page 331 Engine Description Engine Description Engine Description Engine Description Engine Description 2.1 Model 2.1 Model 2.1 Model 2.1 Model 2.1 Model 2.2 Engine Illustrations 2.2 Engine Illustrations 2.2 Engine Illustrations 2.2 Engine Illustrations 2.2 Engine Illustrations 2.3 Lube Oil Circuit Schematic 2.3 Lube Oil Circuit Schematic 2.3 Lube Oil Circuit Schematic 2.3 Lube Oil Circuit Schematic...
  • Page 332 Engine Description Engine Description Engine Description Engine Description Engine Description 2.1 Model 2.1 Model 2.1 Model 2.1 Model 2.1 Model 2.1.1 2.1.1 Rating Plate Rating Plate 2.1.3 2.1.3 Engine Serial Number Engine Serial Number 2.1.1 2.1.1 Rating Plate 2.1.1 Rating Plate Rating Plate 2.1.2 2.1.2...
  • Page 333 Engine Description Engine Description Engine Description Engine Description Engine Description 2.1 Model 2.1 Model 2.1 Model 2.1 Model 2.1 Model 2.1.4 2.1.4 Cylinder Enumeration Cylinder Enumeration 2.1.4 2.1.4 2.1.4 Cylinder Enumeration Cylinder Enumeration Cylinder Enumeration © 31 813 0 Cylinders are numbered consecutively, be- ginning at the flywheel.
  • Page 334 Engine Description Engine Description Engine Description Engine Description Engine Description 2.2 Engine Illustration 2.2 Engine Illustration 2.2 Engine Illustration 2.2 Engine Illustration 2.2 Engine Illustration 2.2.1 2.2.1 Operating Side 2012 Operating Side 2012 2.2.1 2.2.1 Operating Side 2012 2.2.1 Operating Side 2012 Operating Side 2012 Ribbed V-belt drive Ribbed V-belt drive...
  • Page 335 Engine Description Engine Description Engine Description Engine Description Engine Description 2.2 Engine Illustration 2.2 Engine Illustration 2.2 Engine Illustration 2.2 Engine Illustration 2.2 Engine Illustration 2.2.2 2.2.2 Starter Side 2012 Starter Side 2012 2.2.2 2.2.2 2.2.2 Starter Side 2012 Starter Side 2012 Starter Side 2012 Ribbed V-belt drive Ribbed V-belt drive...
  • Page 336 Engine Description Engine Description Engine Description Engine Description Engine Description 2.2 Engine Illustration 2.2 Engine Illustration 2.2 Engine Illustration 2.2 Engine Illustration 2.2 Engine Illustration 2.2.3 2.2.3 2.2.3 Operating Side 2012 2.2.3 2.2.3 Operating Side 2012 Operating Side 2012 Operating Side 2012 Operating Side 2012 1 Turbocharger 2 Heater flange...
  • Page 337 Engine Description Engine Description Engine Description Engine Description Engine Description 2.2 Engine Illustration 2.2 Engine Illustration 2.2 Engine Illustration 2.2 Engine Illustration 2.2 Engine Illustration 2.2.4 2.2.4 2.2.4 Starter Side 2012 Starter Side 2012 Starter Side 2012 Starter Side 2012 2.2.4 2.2.4 Starter Side 2012...
  • Page 338 Engine Description Engine Description Engine Description Engine Description Engine Description 2.3 Lube Oil Circuit Schematic 2.3 Lube Oil Circuit Schematic 2.3 Lube Oil Circuit Schematic 2.3 Lube Oil Circuit Schematic 2.3 Lube Oil Circuit Schematic 2.3.1 2.3.1 2.3.1 Lube Oil Plan 2.3.1 2.3.1 Lube Oil Plan...
  • Page 339 Engine Description Engine Description Engine Description Engine Description Engine Description 2.4 Fuel System 2.4 Fuel System 2.4 Fuel System 2.4 Fuel System 2.4 Fuel System 2.4.1 2.4.1 2.4.1 2.4.1 2.4.1 Fuel System Plan Fuel System Plan Fuel System Plan Fuel System Plan Fuel System Plan 1 Fuel tank 2 Line to fuel pump...
  • Page 340 Engine Description Engine Description Engine Description Engine Description Engine Description 2.5 Coolant System 2.5 Coolant System 2.5 Coolant System 2.5 Coolant System 2.5 Coolant System 2.5.1 2.5.1 Coolant block diagram 2012 Coolant block diagram 2012 2.5.1 2.5.1 Coolant block diagram 2012 2.5.1 Coolant block diagram 2012 Coolant block diagram 2012...
  • Page 341 Engine Operation Engine Operation Engine Operation Engine Operation Engine Operation Commissioning Commissioning 3.1 Commissioning Commissioning Commissioning Starting Starting 3.2 Starting Starting Starting 3.3 Monitoring Operation Monitoring Operation Monitoring Operation Monitoring Operation Monitoring Operation Shutting off Shutting off 3.4 Shutting off Shutting off Shutting off 3.5 Operating Conditions...
  • Page 342 Engine Operation Engine Operation Engine Operation Engine Operation Engine Operation 3.1 Commissioning 3.1 Commissioning 3.1 Commissioning 3.1 Commissioning 3.1 Commissioning 3.1.1 3.1.1 Pour in Engine Oil Pour in Engine Oil Oil Bath Air Filter with Oil Bath Air Filter with 3.1.1 3.1.1 Pour in Engine Oil 3.1.1...
  • Page 343 Engine Operation Engine Operation Engine Operation Engine Operation Engine Operation 3.1 Commissioning 3.1 Commissioning 3.1 Commissioning 3.1 Commissioning 3.1 Commissioning 3.1.3 3.1.3 Fill / Bleed Cooling System Fill / Bleed Cooling System 3.1.4 3.1.4 Other Preparations Other Preparations 3.1.3 3.1.3 3.1.3 Fill / Bleed Cooling System Fill / Bleed Cooling System Fill / Bleed Cooling System...
  • Page 344 Engine Operation Engine Operation Engine Operation Engine Operation Engine Operation 3.2 Starting 3.2 Starting 3.2 Starting 3.2 Starting 3.2 Starting 3.2.1 3.2.1 Electric Starting Electric Starting 3.2.1 3.2.1 Electric Starting 3.2.1 Electric Starting Electric Starting without cold start assistance without cold start assistance without cold start assistance without cold start assistance without cold start assistance...
  • Page 345 3.2 Starting 3.2 Starting 3.2 Starting 3.2 Starting 3.2 Starting with cold start assistance with cold start assistance with cold start assistance with cold start assistance with cold start assistance Heater flange Heater flange Heater flange Heater flange Heater flange ©...
  • Page 346 Engine Operation Engine Operation Engine Operation Engine Operation Engine Operation 3.3 Monitoring Operation 3.3 Monitoring Operation 3.3 Monitoring Operation 3.3 Monitoring Operation 3.3 Monitoring Operation 3.3.1 3.3.1 Engine Oil Pressure Engine Oil Pressure 3.3.1 3.3.1 Engine Oil Pressure 3.3.1 Engine Oil Pressure Engine Oil Pressure Oil pressure lamp Oil pressure lamp...
  • Page 347 Engine Operation Engine Operation Engine Operation Engine Operation Engine Operation 3.3 Monitoring Operation 3.3 Monitoring Operation 3.3 Monitoring Operation 3.3 Monitoring Operation 3.3 Monitoring Operation 3.3.2 3.3.2 Coolant temperature Coolant temperature 3.3.2 3.3.2 3.3.2 Coolant temperature Coolant temperature Coolant temperature ©...
  • Page 348 Engine Operation Engine Operation Engine Operation Engine Operation Engine Operation 3.4 Shutting Off 3.4 Shutting Off 3.4 Shutting Off 3.4 Shutting Off 3.4 Shutting Off 3.4.1 Mechanical Stopping 3.4.1 Mechanical Stopping 3.4.2 3.4.2 Electrical Stopping Electrical Stopping 3.4.1 Mechanical Stopping 3.4.1 Mechanical Stopping 3.4.1 Mechanical Stopping 3.4.2...
  • Page 349 Engine Operation Engine Operation Engine Operation Engine Operation Engine Operation 3.5 Operating Conditions 3.5 Operating Conditions 3.5 Operating Conditions 3.5 Operating Conditions 3.5 Operating Conditions 3.5.1 3.5.1 Winter Operation Winter Operation 3.5.1 3.5.1 3.5.1 Winter Operation Winter Operation Winter Operation ●...
  • Page 350 Engine Operation Engine Operation Engine Operation Engine Operation Engine Operation 3.5 Operating Conditions 3.5 Operating Conditions 3.5 Operating Conditions 3.5 Operating Conditions 3.5 Operating Conditions 3.5.2 3.5.2 High Ambient Temperature 3.5.2 High Ambient Temperature High Ambient Temperature High Ambient Temperature 3.5.2 3.5.2 High Ambient Temperature...
  • Page 351 Operating Media Operating Media Operating Media Operating Media Operating Media 4.1 Lube Oil 4.1 Lube Oil 4.1 Lube Oil 4.1 Lube Oil 4.1 Lube Oil 4.2 Fuel 4.2 Fuel 4.2 Fuel 4.2 Fuel 4.2 Fuel 4.3 Coolant 4.3 Coolant 4.3 Coolant 4.3 Coolant 4.3 Coolant...
  • Page 352 Operating Media Operating Media Operating Media Operating Media Operating Media 4.1 Lube Oil 4.1 Lube Oil 4.1 Lube Oil 4.1 Lube Oil 4.1 Lube Oil 4.1.1 4.1.1 Quality Grade Quality Grade 4.1.2 4.1.2 Viscosity Viscosity 4.1.1 4.1.1 Quality Grade 4.1.1 Quality Grade Quality Grade 4.1.2...
  • Page 353 Operating Media Operating Media Operating Media Operating Media Operating Media 4.1 Lube Oil 4.1 Lube Oil 4.1 Lube Oil 4.1 Lube Oil 4.1 Lube Oil 4.1.2.1 4.1.2.1 4.1.2.1 Specific lube oil Specific lube oil Specific lube oil Specific lube oil 4.1.2.1 4.1.2.1 Specific lube oil...
  • Page 354 Operating Media Operating Media 4.2 Fuel 4.2 Fuel Operating Media Operating Media Operating Media 4.2 Fuel 4.2 Fuel 4.2 Fuel 4.2.1 4.2.1 Quality Quality 4.2.2 4.2.2 Winter Fuel Winter Fuel 4.2.1 4.2.1 Quality 4.2.1 Quality Quality 4.2.2 4.2.2 4.2.2 Winter Fuel Winter Fuel Winter Fuel Use commercially available diesel fuel with...
  • Page 355 4.3 Coolant 4.3 Coolant Operating Media Operating Media 4.3 Coolant 4.3 Coolant 4.3 Coolant Operating Media Operating Media Operating Media 4.3.2 4.3.2 Coolant Treatment Coolant Treatment 4.3.3 4.3.3 Cooling System Cooling System 4.3.1 4.3.1 4.3.1 4.3.1 4.3.1 Quality of Water for Quality of Water for Quality of Water for Quality of Water for...
  • Page 356 Operating Media Operating Media 4.3 Coolant 4.3 Coolant Operating Media Operating Media Operating Media 4.3 Coolant 4.3 Coolant 4.3 Coolant Cooling system protection Cooling system protection Cooling system protection Cooling system protection Cooling system protection content of coolant system content of coolant system content of coolant system *) *) *) *) *) content of coolant system content of coolant system...
  • Page 357 Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance 5 5 5 5 5 5.1 Maintenance Schedule 5.1 Maintenance Schedule 5.1 Maintenance Schedule 5.1 Maintenance Schedule 5.1 Maintenance Schedule 5.2 Maintenance Chart 5.2 Maintenance Chart 5.2 Maintenance Chart 5.2 Maintenance Chart 5.2 Maintenance Chart 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed...
  • Page 358 Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance 5.1 Maintenance Schedule 5.1 Maintenance Schedule 5.1 Maintenance Schedule 5.1 Maintenance Schedule 5.1 Maintenance Schedule check= ● adjust= ❍ clean= ▲ replace= ■ 5 5 5 5 5 Industrial engines prior to or during 1st trial run, check 2x daily during the breaking in phase or The specified engine maintenance values are when commissioning new and overhauled engines...
  • Page 359 Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance 5.1 Maintenance Schedule 5.1 Maintenance Schedule 5.1 Maintenance Schedule 5.1 Maintenance Schedule 5.1 Maintenance Schedule 5 5 5 5 5 check= ● adjust= ❍ clean= ▲ replace= ■ Industrial engines prior to or during 1st trial run, check 2x daily during the breaking in phase or when The specified engine maintenance values commissioning new and overhauled engines...
  • Page 360 Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance 5.2 Maintenance Chart 5.2 Maintenance Chart 5.2 Maintenance Chart 5.2 Maintenance Chart 5.2 Maintenance Chart The maintenance chart shown on this page is 5 5 5 5 5 supplied as a self-adhesive label with each engine.
  • Page 361 Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance 5.2 Maintenance Chart 5.2 Maintenance Chart 5.2 Maintenance Chart 5.2 Maintenance Chart 5.2 Maintenance Chart The maintenance chart shown on this page is supplied as a self-adhesive label with each engine. It should be affixed where it can be seen 5 5 5 5 5 clearly on the engine or driven equipment.
  • Page 362 Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed Op. hours Date Signature/stamp Op. hours Date Signature/stamp 50-150 1000 1125 1250 1375...
  • Page 363 Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed Signature/stamp Op. hours Date Signature/stamp Op. hours Date 2875 3000 3125 3250 3375...
  • Page 364 Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed Op. hours Date Signature/stamp Op. hours Date Signature/stamp 6000 5875 6250 6125 6500...
  • Page 365 Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed Signature/stamp Op. hours Date Signature/stamp Op. hours Date 9000 8875 9250 9125 9500...
  • Page 366 Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance Routine Maintenance 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed 5.3 Maintenance Work Completed Op. hours Date Signature/stamp Op. hours Date Signature/stamp...
  • Page 367 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6 6 6 6 6 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6.2 Fuel System 6.2 Fuel System 6.2 Fuel System 6.2 Fuel System 6.2 Fuel System...
  • Page 368 Service and Maintenance 6.1 Lubrication System 6.1.1 Oil Change Intervals ● The oil change intervals are dependent on ● If, for vehicle engines, lube oil change the engine application and the quality of intervals are determined by operating hours, the lube oil. the lube oil change intervals indicated in table 6.1.1.1.
  • Page 369 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6 6 6 6 6 6.1.1.2 Lube oil change intervals for industrial and marine engines 6.1.1.2 Lube oil change intervals for industrial and marine engines 6.1.1.2 Lube oil change intervals for industrial and marine engines 6.1.1.2 Lube oil change intervals for industrial and marine engines...
  • Page 370 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6.1.1.2 Oil change intervals for vehicle engines 6.1.1.2 Oil change intervals for vehicle engines 6.1.1.2 Oil change intervals for vehicle engines 6.1.1.2 Oil change intervals for vehicle engines 6.1.1.2 Oil change intervals for vehicle engines...
  • Page 371 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6.1.2 6.1.2 Check Oil Level / Change Check Oil Level / Change 6.1.2 6.1.2 6.1.2 Check Oil Level / Change...
  • Page 372 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6.1.3 6.1.3 Replace Oil Filter Replace Oil Filter 6 6 6 6 6 6.1.3 6.1.3 Replace Oil Filter 6.1.3...
  • Page 373 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6.1 Lubrication System 6.1.4 6.1.4 6.1.4 6.1.4 6.1.4 Clean / Replace Clean / Replace Clean / Replace Clean / Replace Clean / Replace...
  • Page 374 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.2 Fuel System 6.2 Fuel System 6.2 Fuel System 6.2 Fuel System 6.2 Fuel System 6.2.1 6.2.1 Replace Fuel Filter Replace Fuel Filter 6 6 6 6 6 6.2.1 6.2.1 Replace Fuel Filter 6.2.1...
  • Page 375 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.2 Fuel System 6.2 Fuel System 6.2 Fuel System 6.2 Fuel System 6.2 Fuel System 6.1.4 6.1.4 Clean / Replace Clean / Replace 6.1.4 6.1.4 6.1.4 Clean / Replace Clean / Replace Clean / Replace...
  • Page 376 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.2 Fuel System 6.2 Fuel System 6.2 Fuel System 6.2 Fuel System 6.2 Fuel System 6.2.3 6.2.3 6.2.3 Clean / purge or change fuel 6.2.3 6.2.3 Clean / purge or change fuel Clean / purge or change fuel...
  • Page 377 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.2 Fuel System 6.2 Fuel System 6.2 Fuel System 6.2 Fuel System 6.2 Fuel System 6.2.5 6.2.5 Bleed Fuel System Bleed Fuel System 6.2.4 6.2.4 6.2.4 6.2.4 6.2.4 Bleed Fuel System...
  • Page 378 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.3 Cooling System 6.3 Cooling System 6.3 Cooling System 6.3 Cooling System 6.3 Cooling System 6.3.1 6.3.1 Cleaning Intervals Cleaning Intervals 6.3.2 6.3.2 Clean Cooling System Clean Cooling System 6 6 6 6 6 6.3.1...
  • Page 379 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.3 Cooling System 6.3 Cooling System 6.3 Cooling System 6.3 Cooling System 6.3 Cooling System 6.3.3 6.3.3 Drain Cooling System Drain Cooling System 6.3.4 6.3.4 6.3.4 6.3.4 6.3.4 Fill / Bleed Cooling System...
  • Page 380 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.4 Combustion Air Filter 6.4 Combustion Air Filter 6.4 Combustion Air Filter 6.4 Combustion Air Filter 6.4 Combustion Air Filter 6.4.1 6.4.1 Cleaning Intervals Cleaning Intervals 6 6 6 6 6 6.4.1 6.4.1 Cleaning Intervals...
  • Page 381 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.4 Combustion Air Filter 6.4 Combustion Air Filter 6.4 Combustion Air Filter 6.4 Combustion Air Filter 6.4 Combustion Air Filter 6.4.2 6.4.2 Emtying Cyclone Type Emtying Cyclone Type 6.4.3 6.4.3...
  • Page 382 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.4 Combustion Air Filter 6.4 Combustion Air Filter 6.4 Combustion Air Filter 6.4 Combustion Air Filter 6.4 Combustion Air Filter 6.4.4 6.4.4 Dry Type Air Filter Dry Type Air Filter 6 6 6 6 6 6.4.4...
  • Page 383 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.5 Belt Drives 6.5 Belt Drives 6.5 Belt Drives 6.5 Belt Drives 6.5 Belt Drives 6.5.1 6.5.1 Check V-belts Check V-belts 6.5.1 6.5.1 6.5.1 Check V-belts Check V-belts Check V-belts 6 6 6 6 6...
  • Page 384 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.5 Belt Drives 6.5 Belt Drives 6.5 Belt Drives 6.5 Belt Drives 6.5 Belt Drives 6.5.2 6.5.2 Tension V-belts Tension V-belts 6.5.3 6.5.3 Replace V-belts Replace V-belts 6.5.4 6.5.4...
  • Page 385 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.5 Belt Drives 6.5 Belt Drives 6.5 Belt Drives 6.5 Belt Drives 6.5 Belt Drives 6.5.5 6.5.5 Tension V-belts Tension V-belts 6.5.6 6.5.6 Replace V-belts Replace V-belts 6.5.5 6.5.5...
  • Page 386 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.5 Belt Drives 6.5 Belt Drives 6.5 Belt Drives 6.5 Belt Drives 6.5 Belt Drives 6.5.7 6.5.7 Wedge rib V-belts wear limit Wedge rib V-belts wear limit 6 6 6 6 6 6.5.7 6.5.7 Wedge rib V-belts wear limit...
  • Page 387 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.6 Adjustments 6.6 Adjustments 6.6 Adjustments 6.6 Adjustments 6.6 Adjustments 6 6 6 6 6...
  • Page 388 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.6 Adjustments 6.6 Adjustments 6.6 Adjustments 6.6 Adjustments 6.6 Adjustments 6.6.1 6.6.1 Check Valve Clearance, Check Valve Clearance, 6 6 6 6 6 6.6.1 6.6.1 Check Valve Clearance, 6.6.1 Check Valve Clearance, Check Valve Clearance,...
  • Page 389 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.6 Adjustments 6.6 Adjustments 6.6 Adjustments 6.6 Adjustments 6.6 Adjustments 6.6.1.1 Valve Clearance Adjustment 6.6.1.1 Valve Clearance Adjustment 6.6.1.1 Valve Clearance Adjustment 6.6.1.1 Valve Clearance Adjustment 6.6.1.1 Valve Clearance Adjustment 6 6 6 6 6 Schematic...
  • Page 390 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.7 Accessories 6.7 Accessories 6.7 Accessories 6.7 Accessories 6.7 Accessories 6.7.1 6.7.1 Battery Battery 6 6 6 6 6 6.7.1 6.7.1 6.7.1 Battery Battery Battery 6.7.1.1 Check Battery and 6.7.1.1 Check Battery and 6.7.1.1 Check Battery and...
  • Page 391 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.7 Accessories 6.7 Accessories 6.7 Accessories 6.7 Accessories 6.7 Accessories 6 6 6 6 6 Electrolyte density Electrolyte density Electrolyte density Electrolyte density Electrolyte density in [kg/ l] in [°Bé...
  • Page 392 Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance Service and Maintenance 6.7 Accessories 6.7 Accessories 6.7 Accessories 6.7 Accessories 6.7 Accessories 6.7.2 6.7.2 Rotary Current Alternator Rotary Current Alternator 6 6 6 6 6 6.7.2 6.7.2 Rotary Current Alternator 6.7.2 Rotary Current Alternator Rotary Current Alternator...
  • Page 393 Faults, Causes and Remedies Faults, Causes and Remedies Faults, Causes and Remedies Faults, Causes and Remedies Faults, Causes and Remedies Fault Table Fault Table 7.1 Fault Table Fault Table Fault Table...
  • Page 394 Faults, Causes and Remedies Faults, Causes and Remedies Faults, Causes and Remedies Faults, Causes and Remedies Faults, Causes and Remedies ● Faults can frequently be attributed to the fact that the engine has been incorrectly operated or not serviced. ● Each time a fault occurs, check whether all operating and servicing regulations have been complied with.
  • Page 395 Faults, Causes and Remedies Faults, Causes and Remedies Faults, Causes and Remedies Faults, Causes and Remedies Faults, Causes and Remedies 7.1 Fault Table 7.1 Fault Table 7.1 Fault Table 7.1 Fault Table 7.1 Fault Table Faults Faults Faults Faults Faults Measures Measures Measures...
  • Page 396 Faults, Causes and Remedies Faults, Causes and Remedies Faults, Causes and Remedies Faults, Causes and Remedies Faults, Causes and Remedies 7.1 Fault Table 7.1 Fault Table 7.1 Fault Table 7.1 Fault Table 7.1 Fault Table Faults Faults Faults Faults Faults Measures Measures Measures...
  • Page 397 Engine Preservation Engine Preservation Engine Preservation Engine Preservation Engine Preservation 8 8 8 8 8 8.1 Preservation 8.1 Preservation 8.1 Preservation 8.1 Preservation 8.1 Preservation...
  • Page 398 Engine Preservation Engine Preservation Engine Preservation Engine Preservation Engine Preservation 8.1 Preservation 8.1 Preservation 8.1 Preservation 8.1 Preservation 8.1 Preservation Preservation Preservation 8 8 8 8 8 Preservation Preservation Preservation If the engine is to remain idle for an extended Preserve engine: Preserve engine: Preserve engine:...
  • Page 399 Technical Specification Technical Specification Technical Specification Technical Specification Technical Specification 9.1 Engine Specifications and Settings 9.1 Engine Specifications and Settings 9.1 Engine Specifications and Settings 9.1 Engine Specifications and Settings 9.1 Engine Specifications and Settings 9.2 Torque Wrench Settings 9.2 Torque Wrench Settings 9.2 Torque Wrench Settings 9.2 Torque Wrench Settings 9.2 Torque Wrench Settings...
  • Page 400 Technical Specification Technical Specification Technical Specification Technical Specification Technical Specification 9.1 Engine Specifications and Settings 9.1 Engine Specifications and Settings 9.1 Engine Specifications and Settings 9.1 Engine Specifications and Settings 9.1 Engine Specifications and Settings Model Model Model ----------- ----------- ----------- BF4M 2012 BF4M 2012 BF4M 2012...
  • Page 401 Technical Specification Technical Specification Technical Specification Technical Specification Technical Specification 9.1 Engine Specifications and Settings 9.1 Engine Specifications and Settings 9.1 Engine Specifications and Settings 9.1 Engine Specifications and Settings 9.1 Engine Specifications and Settings Model Model Model ----------- ----------- ----------- BF4M 2012 BF4M 2012 BF4M 2012...
  • Page 402 Technical Specification 9.2 Screw Tightening Torques Pre-tension [Nm] Re-tension [Nm] Total Installation location Comments [Nm] 1. Stage 2. Stage 3. Stage 1. Stage 2. Stage 3. Stage 4. Stage Cylinder head cover Rocker arm adjustment screw Foot on flywheel side M16x40 8.
  • Page 403 Technical Specification Technical Specification Technical Specification Technical Specification Technical Specification 9.3 Tools 9.3 Tools 9.3 Tools 9.3 Tools 9.3 Tools TORX TORX V-belt tension gauge V-belt tension gauge TORX TORX TORX V-belt tension gauge V-belt tension gauge V-belt tension gauge 26002 0 25899 0 A TORX wrench set is used with engines in...

  • Page 405: Notes

    Notes Warnings to Place on Equipment Warning in the Manual CALIFORNIA CALIFORNIA Proposition 65 Warning Proposition 65 Warning Diesel engine exhaust and some of its Diesel engine exhaust and some of its constituents are known to the State of constituents are known to the State of California to cause cancer, birth California to cause cancer, birth defects, and other reproductive harm.
  • Page 406 Notes 65 I ALIFORNIA ROPOSITION NFORMATION ALIFORNIA CUSTOMERS AND TO CUSTOMERS SELLING DIESEL ENGINE EQUIPMENT INTO OR FOR USE IN ALIFORNIA. Proposition 65, a California law, requires warnings on products which expose individuals in California to chemicals listed under that law, including certain chemicals in diesel engine exhaust.
  • Page 407 Service Knowing it’s DEUTZ Order-No.: 0312 0806 DEUTZ has always stood for excellence in motor construction, pioneering many developments in the industry. As an independent motor manu- facturer, we offer — worldwide — a com- prehensive range of diesel and gas motors spanning from 4kW to 7,400kW.
  • Page 408 DEUTZ AG Service-Technik Instandhaltungstechnik Motoren Deutz-Mülheimer Str. 147-149 D-51063 Köln Tel.: ++49 (0) 2 21- 8 22 - 0 Fax: ++49 (0) 2 21- 8 22 - 53 58 Internet: www.deutz.de E-mail: info@deutz.de Printed in Germany All rights reserved 3. Edition, © 03/03 We move your world Order No.: 0297 9912 en...
  • Page 409 01 - View 02 - Operator´s manual / maintenance 03 - Illustrations - mechanics 04 - Illustrations - electrics 05 - Illustrations hydraulics 06 - Electric circuit diagrams 07 - Hydraulic circuit diagrams 08 - Manuals 09 - Suppliers documentation 10 - Machine data 11 - Transportation data 12 - Appendix...
  • Page 411 20601001.TXT Technical data 3410 BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Machine dimensions Total length .............5695 mm Wheel base .
  • Page 412 20601001.TXT Technical data 3410 BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Diesel engine Manufacturer ............DEUTZ Type .
  • Page 413 20601001.TXT Technical data 3410 BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Steering Steering, type ..........Articulated steering Steering, actuation .
  • Page 414 20601001.TXT Technical data 3410 BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Sound level Acoustic pressure LP(A) cabin, max..........85 db(A) Acoustic power LW(A), measured.
  • Page 415 20602001.TXT Technical data 3410 P BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Machine dimensions Total length .............5695 mm Total length with blade .
  • Page 416 20602001.TXT Technical data 3410 P BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Axle load, front/rear ..........6050/4965 kg Load per tire, rear.
  • Page 417 20602001.TXT Technical data 3410 P BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Axle, rear, Hamm No...........2054909 Differential lock, type.
  • Page 418 20602001.TXT Technical data 3410 P BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Output*, 1pass/2km/h 30cm ..........960 m³/h Output*, 1pass/2km/h 40cm.
  • Page 419 20602001.TXT Technical data 3410 P BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Emergency stop/stopping distance ..........m Opening pressure parking brake min.
  • Page 420 20603001.TXT Technical data 3411 BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Machine dimensions Total length .............5695 mm Wheel base .
  • Page 421 20603001.TXT Technical data 3411 BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Diesel engine Manufacturer ............DEUTZ Type .
  • Page 422 20603001.TXT Technical data 3411 BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Steering Steering, type ..........Articulated steering Steering, actuation .
  • Page 423 20603001.TXT Technical data 3411 BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Sound level Acoustic pressure LP(A) cabin, max..........85 db(A) Acoustic power LW(A), measured.
  • Page 424 20604001.TXT Technical data 3411 P BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Machine dimensions Total length .............5695 mm Total length with blade .
  • Page 425 20604001.TXT Technical data 3411 P BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Axle load, front/rear ..........6610/5185 kg Load per tire, rear.
  • Page 426 20604001.TXT Technical data 3411 P BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Axle, rear, Hamm No...........2054909 Differential lock, type.
  • Page 427 20604001.TXT Technical data 3411 P BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Output*, 1pass/2km/h 30cm ..........960 m³/h Output*, 1pass/2km/h 40cm.
  • Page 428 20604001.TXT Technical data 3411 P BF4M 2012C H206 Valid from Serial-No. 0001 09.02.2009 Emergency stop/stopping distance ..........m Opening pressure parking brake min.
  • Page 429 17701001.TXT Technical data 3625 HT TCD 2012 L06 H177 Valid from Serial-No. 0001 09.02.2009 Emergency stop/stopping distance ..........m Opening pressure parking brake min.
  • Page 431 01 - View 02 - Operator´s manual / maintenance 03 - Illustrations - mechanics 04 - Illustrations - electrics 05 - Illustrations hydraulics 06 - Electric circuit diagrams 07 - Hydraulic circuit diagrams 08 - Manuals 09 - Suppliers documentation 10 - Machine data 11 - Transportation data 12 - Appendix...
  • Page 433 Transportdaten / Transportation data # 2055076 3205 Gewichte / Weights Leergewicht ohne Kabine [kg] 4850 Tare weight without cab Betriebsgewicht [kg] 5475 Oper. weight Höchstgewicht [kg] 6600 Tare weight total Achslast vorne [kg] 2680 Front axle load Achslast hinten [kg] 2795 Rear axle load 1 / 15...
  • Page 434 Transportdaten / Transportation data # 2055076 3205 P Gewichte / Weights Leergewicht ohne Kabine [kg] 5190 Tare weight without cab Betriebsgewicht [kg] 5815 Oper. weight Höchstgewicht [kg] 6600 Tare weight total Achslast vorne [kg] 3020 Front axle load Achslast hinten [kg] 2795 Rear axle load...
  • Page 435 Transportdaten / Transportation data # 2055076 3307 – 3307 HT VIO Gewichte / Weights Leergewicht ohne Kabine [kg] 6215 Tare weight without cab Betriebsgewicht [kg] 6840 Oper. weight Höchstgewicht [kg] 7800 Tare weight total Achslast vorne [kg] 3960 Front axle load Achslast hinten [kg] 2880...
  • Page 436 Transportdaten / Transportation data # 2055076 3307 P /..HT P Gewichte / Weights Leergewicht ohne Kabine [kg] 6215 Tare weight without cab Betriebsgewicht [kg] 6840 Oper. weight Höchstgewicht [kg] 7800 Tare weight total Achslast vorne [kg] 3960 Front axle load Achslast hinten [kg] 2880...
  • Page 437 Transportdaten / Transportation data # 2055076 3412 /..HT /..VIO Gewichte / Weights Leergewicht ohne Kabine [kg] 11530 Tare weight without cab Betriebsgewicht [kg] 12200 Oper. weight Höchstgewicht [kg] 14200 Tare weight total Achslast vorne [kg] 6705 Front axle load Achslast hinten [kg] 5495 Rear axle load...
  • Page 438 Transportdaten / Transportation data # 2055076 3412 P / 3412 HT P Gewichte / Weights Leergewicht ohne Kabine [kg] 11630 Tare weight without cab Betriebsgewicht [kg] 12300 Oper. weight Höchstgewicht [kg] 14200 Tare weight total Achslast vorne [kg] 6805 Front axle load Achslast hinten [kg] 5495...
  • Page 439 Transportdaten / Transportation data # 2055076 3414 /..HT /..VIO Gewichte / Weights Leergewicht ohne Kabine [kg] 13570 Tare weight without cab Betriebsgewicht [kg] 14240 Oper. weight Höchstgewicht [kg] 15100 Tare weight total Achslast vorne [kg] 8215 Front axle load Achslast hinten [kg] 6025 Rear axle load...
  • Page 440 Transportdaten / Transportation data # 2055076 3414 P / 3414 HT P Gewichte / Weights Leergewicht ohne Kabine [kg] 13670 Tare weight without cab Betriebsgewicht [kg] 14340 Oper. weight Höchstgewicht [kg] 16100 Tare weight total Achslast vorne [kg] 8315 Front axle load Achslast hinten [kg] 6025...
  • Page 441 Transportdaten / Transportation data # 2055076 3516 / 3516 HT Gewichte / Weights Leergewicht ohne Kabine [kg] 15085 Tare weight without cab Betriebsgewicht [kg] 15755 Oper. weight Höchstgewicht [kg] 16200 Tare weight total Achslast vorne [kg] 9305 Front axle load Achslast hinten [kg] 6450...
  • Page 442 Transportdaten / Transportation data # 2055076 3516 P / 3516 HT P Gewichte / Weights Leergewicht ohne Kabine [kg] 15185 Tare weight without cab Betriebsgewicht [kg] 15855 Oper. weight Höchstgewicht [kg] 17800 Tare weight total Achslast vorne [kg] 9405 Front axle load Achslast hinten [kg] 6450...
  • Page 443 Transportdaten / Transportation data # 2055076 3518 / 3518 HT Gewichte / Weights Leergewicht ohne Kabine [kg] 17155 Tare weight without cab Betriebsgewicht [kg] 17825 Oper. weight Höchstgewicht [kg] 20000 Tare weight total Achslast vorne [kg] 10785 Front axle load Achslast hinten [kg] 7040...
  • Page 444 Transportdaten / Transportation data # 2055076 3518 P / 3518 HT P Gewichte / Weights Leergewicht ohne Kabine [kg] 17355 Tare weight without cab Betriebsgewicht [kg] 18025 Oper. weight Höchstgewicht [kg] 20000 Tare weight total Achslast vorne [kg] 10985 Front axle load Achslast hinten [kg] 7040...
  • Page 445 Transportdaten / Transportation data # 2055076 3520 / 3520 HT Gewichte / Weights Leergewicht ohne Kabine [kg] 19130 Tare weight without cab Betriebsgewicht [kg] 19800 Oper. weight Höchstgewicht [kg] 22500 Tare weight total Achslast vorne [kg] 12490 Front axle load Achslast hinten [kg] 7310...
  • Page 446 Transportdaten / Transportation data # 2055076 3520 P / 3520 HT P Gewichte / Weights Leergewicht ohne Kabine [kg] 19330 Tare weight without cab Betriebsgewicht [kg] 20000 Oper. weight Höchstgewicht [kg] 22500 Tare weight total Achslast vorne [kg] 12690 Front axle load Achslast hinten [kg] 7310...
  • Page 447 Transportdaten / Transportation data # 2055076 3625 HT Gewichte / Weights Leergewicht ohne Kabine [kg] 24115 Tare weight without cab Betriebsgewicht [kg] 24785 Oper. weight Höchstgewicht [kg] 25000 Tare weight total Achslast vorne [kg] 16115 Front axle load Achslast hinten [kg] 8670 Rear axle load...
  • Page 449 01 - View 02 - Operator´s manual / maintenance 03 - Illustrations - mechanics 04 - Illustrations - electrics 05 - Illustrations hydraulics 06 - Electric circuit diagrams 07 - Hydraulic circuit diagrams 08 - Manuals 09 - Suppliers documentation 10 - Machine data 11 - Transportation data 12 - Appendix...
  • Page 451 Tightening torques # 2020568 For screws with metric thread in steel like in DIN 931; 912; 934... The torque wrench settings are valid with and without Loctite. Metric screws Metric screws with fine thread Torque (Nm) Torque (Nm) Dimension 10.9 12.9 Dimension 10.9...
  • Page 452 Tightening torques # 2020568 Tightening torques for screwed Tightening torques for wheel mounting hydraulic connections – whitworth-pipe thread Dimension Torque in Nm Thread in steel in aluminum 10.9 Spherical collar nut G 1 / 8 20 Nm 15 Nm M16x1,5 G 1 / 4 40 Nm 25 Nm...
  • Page 453 2065020 Wirtgen Group engine oil 15W40 2065025 2065026 208l 2112355 Wirtgen Group engine oil 10W40 2112354 2065028 Wirtgen Group hydraulic oil HVLP 46 2065029 208l 1238051 Wirtgen Group special gear oil 2065037 2065030 Wirtgen Group gear oil 85W90 2065031 2117378...
  • Page 455 Service Training Questionnaire for your training! In order to improve the quality of our trainings to your favour, we kindly ask you to fill in this questionnaire. However, only honest and constructive criticism is useful. Date: Topic of the training: Trainer: 1.
  • Page 456 Service Training 2. Assessment of the speaker excellent good satisfactory insufficient poor Overall impression Expertise Content of the speech Style of the speech Use of media Linguistic qualities Remarks regarding speaker: 3. Assessment of the surroundings excellent good satisfactory insufficient poor Premises Media / technology...
  • Page 457 List of participants Trainer: Place/ Date: Topic: Family name: First name: Company: Position Signature:...

This manual is also suitable for:

Hamm 3410Hamm 3411

Table of Contents

Save PDF