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Manufacturer:
Dunster House Ltd.
Caxton Road
Bedford
Bedfordshire
England
MK41 0LF
Customer Service department:
cs@dunsterhouse.co.uk
www.dunsterhouse.co.uk
Installation Manual
Balcony Fort Searcher
PS611
Hammer
Ladder
for
Two adults (and tools) are required for assembly
Socket
wrench
Tape
measure
Cordless drill/drill
Screwdriver
Spirit level
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Summary of Contents for Dunster House PS611
- Page 1 Installation Manual Balcony Fort Searcher Manufacturer: Dunster House Ltd. Caxton Road PS611 Bedford Bedfordshire England MK41 0LF Customer Service department: cs@dunsterhouse.co.uk Two adults (and tools) are required for assembly www.dunsterhouse.co.uk Hammer Spirit level Tape measure Ladder Socket wrench Cordless drill/drill...
- Page 2 Fax: (01234) 224497 Post: Dunster House Ltd., Caxton Road, Elms Farm Industrial Estate, Bedford MK41 0LF, England. Our Customer Service department is open 9 a.m. - 5 p.m. Monday to Friday and aim to respond within 2-3 hours of receipt, however, this may be longer during busy periods. Please include your Sales Order (SO) number in any correspondence with Customer Services to enable them to locate your file.
- Page 3 Bolt Configuration Please use this page to ensure that the fixings for your play system are installed correctly. You must use these claw washers in every location where you are instructed to use an M10 (10mm diameter) bolt. These pronged washers create a sleeve for the square ‘neck’...
- Page 4 Assembly Instructions for Balcony Fort Searcher Maintenance of the Fort is very important and should be carried out at the beginning of each season, as well as at regular intervals during usage, to ensure that the Fort remains safe. Failure to carry out these checks could cause the Fort to overturn or become a hazard. The points you should check to maintain this Fort include the following: -Check all nuts and bolts for tightness and tighten when required.
- Page 5 Assembly Instructions for Balcony Fort Searcher Please retain these instructions for future reference. Components (Sizes in mm) 6 of M10x155mm square shoulder coach bolt 1 of M10x145mm square shoulder coach bolt 2 of M10x135mm square shoulder coach bolt 5 of M10x120mm square shoulder coach bolt (with 1 spare) 1 of...
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Page 6: Step 1 - Required Components
Assembly Instructions for Balcony Fort Searcher This play system is intended for family domestic use and to be used for outdoor use only. This toy is suitable for children aged between 3-14 years and up to a maximum weight of 50kg per child and a maximum of 5 children at any time but only two children can play on the tower platform. - Page 7 Assembly Instructions for Balcony Fort Searcher Step 2 - required components 1 of C4098A - 70x35x425 6 of 4.8x95mm 1 of C40253A - 70x35x1180 countersunk screws 1180 Use C4098A to position C40253A and attach both timbers to the platform using 4.8x95mm countersunk screws. This hole is unused.
- Page 8 Assembly Instructions for Balcony Fort Searcher Step 4 - required components 5 of C40110A - 121x15x530 1 of C40225A - 50x15x530 22 of 4.5x35mm countersunk screw C40110A - 121x15x530 4.5x35mm countersunk screw C40225A - 50x15x530 Step 5 - required components 1 of C40225A - 50x15x530 5 of C40110A - 121x15x530 22 of 4.5x35mm...
- Page 9 Assembly Instructions for Balcony Fort Searcher Step 6 - required components 1 of C40257A - 70x35x920 1 of M10x120mm square shoulder coach bolt, 2 of 4x50mm 2 of M10x20mm washer, 1 of claw washer, countersunk screw 1 of M10 nut, 1 of green cap 10mm C40257A - 70x35x920 M10x120mm square shoulder coach bolt...
- Page 10 Assembly Instructions for Balcony Fort Searcher Step 8 - required components 36 of 4x50mm 6 of climbing 9 of C4013A - 90x19x600 2 of C40258A - 70x35x1340 countersunk screw stone 12 of M6x35mm 1340 dome bolt 12 of clave nut Pre-drill holes using 8mm drill bit.
- Page 11 Assembly Instructions for Balcony Fort Searcher Step 10 - required components 1 of C40308A - 100x15x1110 2 of C40252A - 35x35x1200 10 of C40266A - 121x15x1110 1200 1110 1110 22 of 4.5x35mm C40308A - 100x15x1110 countersunk screw 1200 Important C40252A - 35x35x1200 C40252A - 35x35x1200 C40266A - 121x15x1110 4.5x35mm...
- Page 12 Assembly Instructions for Balcony Fort Searcher Step 12 - required components 2 of roof panel 2 of C40255A - 145x19x480 8 of 4x50mm 4 of 4.8x95mm countersunk screw countersunk screw 4.8x95mm countersunk screw 4.8x95mm countersunk screw 4.8x95mm countersunk screw roof panel roof panel 4.8x95mm 4.8x95mm...
- Page 13 Assembly Instructions for Balcony Fort Searcher Step 14 - required components 4 of 4x50mm countersunk screw 2 of C40307A - 35x35x1010 1010 C40307A - 35x35x1010 C40307A - 35x35x1010 4x50mm countersunk screw 4x50mm countersunk screw Pre-drill all screw holes with a 3mm drill bit. Page 9...
- Page 14 Assembly Instructions for Balcony Fort Searcher Step 15 - required components 1 of C40308A - 100x15x1110 22 of 4.5x35mm 10 of C40266A - 121x15x1110 countersunk screw 1110 1110 4.5x35mm countersunk screw Step 16 - required components C40266A - 121x15x1110 C40308A - 100x15x1110 1 of 1200x1000 material* 8 of 4x50mm 8 of M5x10mm...
- Page 15 Assembly Instructions for Balcony Fort Searcher Step 17 - required components 2 of 5x70mm countersunk screw 1 of slide Slide To fix the slide to the platform, lift the slide onto the platform and position it so that it is central on the platform and doesn't stick out from the platform...
- Page 16 Assembly Instructions for Balcony Fort Searcher Step 18 - required components 1 of balcony platform 2 of C40261A - 70x35x845 2 of M10x135mm square shoulder coach bolt, 1055x550 4 of M10x20mm washer, 2 of claw washer, 2 of M10 nut, 2 of green cap 10mm 2 of M10x120mm square shoulder coach bolt, 4 of M10x20mm washer, 2 of claw washer, 2 of 4.8x95mm countersunk screw...
- Page 17 Assembly Instructions for Balcony Fort Searcher Step 19 - required components 1 of C4069A - 90x19x1055 4 of 4x50mm countersunk screw 1055 4x50mm countersunk screw 4x50mm countersunk screw Slide has been removed for illustration purposes. Step 20 - required components 2 of C40263A - 70x70x800 2 of M10x120mm square shoulder coach bolt, 4 of M10x20mm washer, 2 of claw washer, 2 of M10 nut,...
- Page 18 Assembly Instructions for Balcony Fort Searcher Step 21 - required components 2 of C40288A - 90x20x250 8 of 4x50mm countersunk screw 4x50mm countersunk screw C40288A - 90x20x250 Slide has been removed for illustration purposes. Step 22 - required components 2 of C40265A - 35x35x1195 9 of C40264A - 35x35x550 18 of 5x70mm countersunk screw...
- Page 19 Assembly Instructions for Balcony Fort Searcher Step 23 - required components 8 of 5x70mm countersunk screw 1 of railing (from Step 22) railing 5x70mm countersunk screw 5x70mm countersunk screw Step 24 - required components Slide has been removed for illustration purposes. 10 of C40264A - 35x35x550 12 of 5x70mm countersunk screw 2x railing...
- Page 20 Assembly Instructions for Balcony Fort Searcher Step 25 - required components 16 of 5x70mm countersunk screw 2 of railings (from Step 24) Please note: We recommend that children should not play underneath the balcony when it is in use. 5x70mm countersunk screw railings 5x70mm countersunk screw Step 26 - required components...
- Page 21 Assembly Instructions for Balcony Fort Searcher Step 27 - required components 28 of 4x50mm 1 of C4093A - 86x86x2600 1 of C4031A - 86x43x2600 countersunk screw 2600 2600 7 of C4038A - 44x44x550 4 of swing hook Lay the items on the ground first and position the components before fixing.
- Page 22 Assembly Instructions for Balcony Fort Searcher Step 29 - required components 2 of C4035A - 70x35x385 2 of C4034A - 70x35x415 10 of 5x70mm 4 of 4.8x95mm countersunk screw countersunk screw C4035A - 70x35x385 C4035A - 70x35x385 5x70mm countersunk screw C4034A - 70x35x415 C4035A - 70x35x385 C4035A - 70x35x385...
- Page 23 Assembly Instructions for Balcony Fort Searcher Step 31 - required components 4 of 40x40mm 32 of 4.5x35mm 2 of M6x120mm hex head screw, 'L' bracket countersunk screw 2 of M6x12mm washer, 2 of green cap 6mm green cap 6mm (top) M6x120mm hex head screw M6x12mm washer green cap 6mm (top)
- Page 24 Assembly Instructions for Balcony Fort Searcher Step 32 - required components 2 of swing seat 6 of ground anchor 2 of M10x60mm 4 of M10x70mm hex head screw 12 of M10x30mm washer Hex Bolt 2 of Green Cap Base 2 of Green Cap Clip the swing onto the swing hooks that have already been attached.
- Page 25 Assembly Instructions for Balcony Fort Searcher C40450A - 70x35x1440 Step 33 - required components 1440 4 of 4.8x95mm Countersunk 10 of 4.5x35mm Screws Countersunk Screws 4.8x95mm Countersunk Screws C40450A - 70x35x1440 Complete assembly by screwing C40450A - 70x35x1440 from the internal side of the wall panel 4.5x35mm Countersunk Screws Page 21...
- Page 26 Assembly Instructions for Balcony Fort Searcher 4 of 4.8x95mm Countersunk C40451A - 70x35x1420 Screws 10 of 4.5x35mm Countersunk Screws 1420 4.8x95mm Countersunk Screws C40451A - 70x35x1420 Complete assembly by screwing C40451A - 70x35x1440 from the internal side of the wall panel 4.5x35mm Countersunk Screws Page 22...
- Page 27 Slide Care Advice / Maintenance To ensure that you enjoy the maximum usage of your slide, please take note of and follow the maintenance/advice contained on this page. You MUST install the slide as per the installation instructions in the location it is intended to go. You CANNOT install the slide in any other location on the platform otherwise any warranty claims will be rendered void.
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