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HG E2000 User Manual

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User Manual
HG E2000 HIGH TIP
User manual
HG E2000 HIGH TIP
HG Machines ApS
hg-machines.com
hello@hg-machines.com
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  • Page 1 User Manual HG E2000 HIGH TIP User manual HG E2000 HIGH TIP HG Machines ApS hg-machines.com hello@hg-machines.com Page 1...

  • Page 2: Table Of Contents

    User Manual HG E2000 HIGH TIP Table of contents Introduction ......................5 Definitions ......................6 Abbreviations ..................... 6 Terms, concepts, and designations ............... 6 Icons/pictograms in this user manual ..............6 Signs/marks found on the machine ................6 CE label/machine-type plate ................6 Safety signs .......................
  • Page 3 User Manual HG E2000 HIGH TIP Normal use ...................... 30 6.5.1 Electrical supply (supply separator) ............... 30 6.5.2 Filling up the container ................30 6.5.3 How to operate the machines functions ............31 6.5.4 Unloading the container ................35 6.5.5 Charging ....................
  • Page 4 Blueprints ......................69 9.2.1 Overview prints ..................69 9.2.2 Parts prints ....................69 Additional manuals ................... 69 Third-party documentation ................69 Checklist for HG Machines HG E2000 and HG E2000 High Tip ......... 70 HG Machines ApS hg-machines.com hello@hg-machines.com Page 4...

  • Page 5: Introduction

    The 100% electric 2-ton dumper runs for an entire workday – it is easy and quick to charge. The E2000 can carry up to 2 tons, while the lithium battery allows it to run for 12 hours – more than a full working day.

  • Page 6: Definitions

    User Manual HG E2000 HIGH TIP 2. Definitions 2.1 Abbreviations Table 1: Abbreviations Abbreviation Terms Explanation Device to get live updates from the machine OADC On-Air Data Communication (optional equipment). EM break Electromagnetic brake reduction Built-in brake functionality 2.2 Terms, concepts, and designations...

  • Page 7: Safety Signs

    User Manual HG E2000 HIGH TIP Figure 1: CE marking plate Figure 2: Placement of CE marking plate 3.2 Safety signs Safety-related labels and symbols attached to the machine and their mean. Pictogram Definition Warning: Electrical voltage Warning: Hand-crushing Warning mark for swivel arms HG Machines ApS hg-machines.com...

  • Page 8: Other Signs

    Dashboard Machine description The HG E2000 High Tip is an emission-free dumper used to transport and load/unload various materials (see Figure 3). It is a machine for professionals on, for example, construction sites, but it is also approved for driving on public roads.

  • Page 9: General Machine Design

    Figure 3: HG E2000 High Tip The central part of the HG E2000 is a hydraulically driven container that can be rotated and tipped. For this, the machine has hydraulically operated swivel arms that allow the container to be raised and lowered. The machine is equipped with a swivel joint that connects the front and rear, making the machine maneuverable.
  • Page 10 User Manual HG E2000 HIGH TIP Figure 4: Machine measurement Symbol (mm) Symbol (mm) 3975 2145 4390 3405 1860 2989 1480 1082 2010 1205 1475 2890 1705 HG Machines ApS hg-machines.com hello@hg-machines.com Page 10...

  • Page 11: Main Parts

    User Manual HG E2000 HIGH TIP 4.1.2 Main parts Figure 5: E2000 main parts 1: Front 2: Back 4.1.3 Main components Figure 6: Main components - front 1: Container 2: Tip cylinder 3: Swivel arm 4: Lifting cylinder (h+v) 5: Top frame...
  • Page 12 User Manual HG E2000 HIGH TIP Figure 7: Main components - back 1: Battery pack 2: Fast charger 3: Hydraulic pump and tank 4: Main controllers (left side) 5: Slave controllers (right side) 6: Tow HG Machines ApS hg-machines.com hello@hg-machines.com...

  • Page 13: Eu Declaration Of Conformity

    User Manual HG E2000 HIGH TIP 4.2 EU Declaration of Conformity HG Machines ApS hg-machines.com hello@hg-machines.com Page 13...
  • Page 14 User Manual HG E2000 HIGH TIP HG Machines ApS hg-machines.com hello@hg-machines.com Page 14...

  • Page 15: Description Of Functionalities

    User Manual HG E2000 HIGH TIP 4.3 Description of functionalities Image Function Description Raising Hydraulically driven raising function. Lowering Hydraulically driven lowering function. A hydraulically driven turntable can turn the container 90 Turning degrees to the left and right. Tipping A hydraulically driven tip function.

  • Page 16: Technical Specifications

    User Manual HG E2000 HIGH TIP 4.4 Technical specifications The overall technical specifications of the machine are given in Table 4. Table 4: Technical specifications Specifications Width 1480 mm Length 3979 mm Height (Operating mode, roll 2989 mm bar up)
  • Page 17 User Manual HG E2000 HIGH TIP Charger 1 - Adapter type 2 car charger – 160 A Plug CEE 5P 16A for type 2 car charger 0-100% charging time 4,1 hours 20-80% charging time 2,6 hours Integrated charger 10000 W Charger 2 –...

  • Page 18: Warranty

    HG E2000 HIGH TIP 4.6 Warranty Warranty period HG Danmark APS provides a guarantee for 12 months. The warranty period begins on the date of delivery. The warranty includes: • Components that must be replaced or repaired due to material or manufacturing defects.

  • Page 19: Machine Use

    HG E2000 HIGH TIP 4.7 Machine use 4.7.1 User requirements and restrictions The operator of the HG E2000 must meet the following requirements and restrictions: • The instructions must be read carefully. The operator must know all the machine's functions and their correct use, as well as knowledge of controls, switches, etc.

  • Page 20: Supplied Equipment

    Must not be used if all applicable regulations (cf. applicable legislation) and regulations on building sites are not observed. 4.8 Supplied equipment Table 5 contains an overview of the equipment delivered with the HG E2000. Table 5: Overview of supplied equipment Picture...

  • Page 21: Residual Hazard

    User Manual HG E2000 HIGH TIP 5. 5. Residual hazard Image Residual hazard description Persons standing/working behind the machine risk being run over when the vehicle reverses and the operator does not detect them due to inattention or inability to see them.
  • Page 22 User Manual HG E2000 HIGH TIP When carrying out maintenance with the container in the tilting position, there is a risk that the hydraulic cylinder that pushes the container up may have a pressure drop from repair work carried out on the hydraulic system or a leak in the design, causing the container to drop suddenly.
  • Page 23 User Manual HG E2000 HIGH TIP Risk of crushing fingers, hands, and arms between the swivel arms when the container is lowered, or service work is carried out on the hydraulic system. When servicing or cleaning, safety fittings must be installed.

  • Page 24: Transport, Use, And Operation Of The Machine

    User Manual HG E2000 HIGH TIP 6. Transport, use, and operation of the machine 6.1 Machine transport/towing 6.1.1 Transport To transport the machine, carry out the following points: 1. Adjust the yellow bracket mounted on the container (see Figure 8) to engage the galvanized bracket just below the swivel base when the container is down.
  • Page 25 User Manual HG E2000 HIGH TIP 3. Mount the safety brackets on the pivot cylinder on both sides of the machine (see Figure 10 and Figure 11) Figure 10: Safety fittings Figure 11: Placement of safety bracket on the swivel joint 4.

  • Page 26: Towing

    Figure 14: “Top Gun” button 4. The machine can now either be pulled or pushed. If the battery packs do not work, contact HG Machines for instructions on towing the machine. 6.2 Operating space The machine's operating position consists of the operator's seat, joystick, instrument panel, and pedals.
  • Page 27 User Manual HG E2000 HIGH TIP Operator seat The operator's seat is a sprung seat that can be adjusted to the individual operator. The seat has a safety belt, which must be used when operating the machine (see Figure 15).

  • Page 28: Emergency Stop - Use And Location On The Machine

    User Manual HG E2000 HIGH TIP Instrument panel The instrument panel is behind the steering wheel (see Figure 17). On the left side of the panel are the machine's various light functions (hazard indicator, work light, driving light, and rotor indicator) and the speed function (hare/turtle).

  • Page 29: Scope Of Emergency Stop

    User Manual HG E2000 HIGH TIP 6.3.1 Scope of emergency stop All wheel motors on the machine brake when the emergency stop is activated. As all the wheel motors brake, the machine stops immediately in a hard braking. It is, therefore, not possible to drive further, nor is it possible to use other functions.

  • Page 30: Acoustic Warnings

    User Manual HG E2000 HIGH TIP 6.4.2 Acoustic warnings Pictogram Explanation Meaning The acoustic warning is function dependent. Acoustic warning when reversing The sound starts when the machine is put into reverse gear. The horn makes nearby people aware of the Horn machine's presence.

  • Page 31: How To Operate The Machines Functions

    User Manual HG E2000 HIGH TIP 6.5.3 How to operate the machines functions Image Function Placement Use/Activation Press the button to tip the container Tipping - forward Joystick forward. Press the button to return the Tipping Joystick container to its normal position.
  • Page 32 User Manual HG E2000 HIGH TIP Press the button to rotate the Turning right Joystick container to the right or return it to its normal position. Forward driving Joystick Press the button to drive forward. Reverse driving Joystick Press the button to reverse.
  • Page 33 User Manual HG E2000 HIGH TIP Press the top part of the button down to turn on the work light. Working lights Instrument panel Press the lower part of the button down to turn off the work light. Press the top part of the button down to turn on the daytime running lights.
  • Page 34 User Manual HG E2000 HIGH TIP Turn the key to ON to release the machine for operation. Ignition Instrument panel Turn the key to OFF to block the machine from operation. Hold the button down to start the Activate button Instrument panel machine.

  • Page 35: Unloading The Container

    User Manual HG E2000 HIGH TIP 6.5.4 Unloading the container Before unloading begins, ensure the machine is on an even and level surface. This is done by checking that the air bubble on the spirit level is visually intact (see Figure 19).
  • Page 36 User Manual HG E2000 HIGH TIP 6.5.4.1 Unloading position 1 1. To unload in position 1 (see Figure 21), do the following: Figure 21: Unloading position 1 a. Press the top tip button on the joystick to tip the contents of the container (see Figure 22).
  • Page 37 User Manual HG E2000 HIGH TIP 6.5.4.2 Unloading position 2a 2. To unload in position 2a (see Figure 24), do the following: Figure 24: Unloading position 2a a. Press the top rotate button on the joystick to rotate the container to the right (see Figure 25).
  • Page 38 User Manual HG E2000 HIGH TIP c. Press the bottom tip button on the joystick to return the container to its normal position (see Figure 27). Figure 27: Bottom tip button d. Press the joystick's lower rotate button to return the container to its normal position (see Figure 28).
  • Page 39 User Manual HG E2000 HIGH TIP a. Press the lower rotate button on the joystick to rotate the container to the left (see Figure 30). Figure 30: Bottom rotator button If the material to be filled in the container can freeze to the container or has an adhesive property, then the amount of the material must be halved.
  • Page 40 User Manual HG E2000 HIGH TIP d. Press the top rotate button on the joystick to rotate the container back to its normal position (see Figure 33). Figure 33: Top rotator button 6.5.4.4 Unloading position 3 4. To unload in position 3 (see Figure 34), do the following: Figure 34: Unloading position 3 a.
  • Page 41 User Manual HG E2000 HIGH TIP b. Press the top tip button on the joystick to tip the contents of the container (see Figure 36). Figure 36: Top tip button c. Press the bottom tip button on the joystick to return the container to its normal position (see Figure 37).
  • Page 42 User Manual HG E2000 HIGH TIP 6.5.4.5 Unloading position 4a 5. To unload in position 4a (see Figure 39), do the following: Figure 39: Unloading position 4a a. Press the upper swivel button on the joystick to raise the container to the desired height (see...
  • Page 43 User Manual HG E2000 HIGH TIP c. Press the top tip button on the joystick to tip the contents of the container (see Figure 42). Figure 42: Top tip button d. Press the bottom tip button on the joystick to return the container to its normal position (see Figure 43).
  • Page 44 User Manual HG E2000 HIGH TIP Figure 45: Bottom swivel button 6.5.4.6 Unloading position 4b 6. To unload in position 4b (see Figure 46), do the following: Figure 46: Unloading position 4b a. Press the top swivel button on the joystick to raise the container to the desired height (see Figure 47).
  • Page 45 User Manual HG E2000 HIGH TIP c. Press the top tip button on the joystick to tip the contents of the container (see Figure 49). Figure 49: Top tip button d. Press the bottom tip button on the joystick to return the container to its normal position of the container (see Figure 50).

  • Page 46: Charging

    User Manual HG E2000 HIGH TIP 6.5.5 Charging 6.5.5.1 Charger #1 (Fast charge) When the machine needs to be charged with fast charging, do the following: 1. Check that the main switch is in the OFF position. 2. Open the hatch to the charging compartment (see Figure 53).
  • Page 47 User Manual HG E2000 HIGH TIP 6. When the battery is fully charged, disconnect the plug and close the door to the charging compartment. 6.5.5.2 Fast charge with Adapter type 2 car charger When the machine needs to be charged with a type 2 car charger, do the following: 1.

  • Page 48: Preparing For Use

    User Manual HG E2000 HIGH TIP Figure 58: Battery indicators and explanations 4. When the battery is fully charged, disconnect the plug and close the door to the charging compartment. 6.5.5.3 Charger 2 (Power plug) When the machine needs to be charged using the power plug, do the following: 1.

  • Page 49: Tire Pressure And Maintenance

    User Manual HG E2000 HIGH TIP • Ensure the machine is sufficiently charged. HG Machines does not recommend driving with less than 15% battery capacity. Battery capacity can be read in the info display. • Ensure the machine has enough hydraulic oil filled for the tip of the container, the HIGH TIP, the rotator function, and the control cylinder.
  • Page 50 User Manual HG E2000 HIGH TIP Figure 62: Main switch 3. Turn the ignition key to the ON position (see Figure 63). Figure 63: Ignition key in ON position 4. Press the activation button until it lights green (see Figure 64).
  • Page 51 User Manual HG E2000 HIGH TIP Figure 65: Joystick HG Machines ApS hg-machines.com hello@hg-machines.com Page 51...
  • Page 52 User Manual HG E2000 HIGH TIP 7. If the machine is to move forward, press the button on the joystick (see Figure 66). Figure 66: Forward button Reversing requires thorough orientation to the rear before starting the movement. The operator is responsible for having an overview of the machine's surroundings.
  • Page 53 User Manual HG E2000 HIGH TIP 10. Press the gas pedal with your foot to drive the machine (see Figure 69). Figure 69: Accelerator 6.5.8.1 Requirements for driving on public roads Driving on public roads must be done per the applicable legislation.

  • Page 54: Cleaning

    User Manual HG E2000 HIGH TIP Do not drive across slopes that exceed: • 10% (5.71 degrees) on hard surfaces such as concrete and asphalt. • 5% (2.85 degrees) on stuck surfaces such as gravel and grass 6.6 Cleaning In terms of cleaning and everyday use •...

  • Page 55: Other Safety Notes

    User Manual HG E2000 HIGH TIP 6.7.2 Other safety notes Image Explanation Safety bracket for tipping cylinder on container. Safety bracket for the swivel. Safety bracket for swivel cylinder on swivel joint (1 on each side of the machine). Level indicator to use when unloading.

  • Page 56: Start-Up After A Regular Stop

    User Manual HG E2000 HIGH TIP 6.7.3 Start-up after a regular stop To start the machine after a regular stop, refer to Error! Reference source not found. Driving 6.7.4 Starting up after an emergency stop If the emergency button (big red) has been activated, do the following to start the machine: 1.

  • Page 57: Start-Up After Service/Repair

    User Manual HG E2000 HIGH TIP 5. Press the activate button (see Figure 73). Figure 73: Activate button 6.7.5 Start-up after service/repair For starting up the machine after service/repair, refer to section Error! Reference source not found. Error! Reference source not found..
  • Page 58 User Manual HG E2000 HIGH TIP must be activated, and the compartment door must be closed. The machine blocks The activation button is not pressed. The activation button and one or more wheels Restart the machine—contact service. emergency stop button have been The emergency stop must be deactivated triggered.

  • Page 59: Service, Repair, And Maintenance

    Replacing of spare parts 7.1.1 Maintenance Table 6 lists the individual maintenance points for the HG E2000 and HG E2000 High Tip and when maintenance points should be carried out. In addition to HG Machine's maintenance points, the Checklist for HG Machines HG E2000 and HG E2000 High Tip must be done according to order no.

  • Page 60: Spare Parts

    Service The checklist for maintenance is workshop reviewed 7.1.2 Spare parts Spare parts for HG E2000 and HG E2000 High Tip can be ordered on the HG Machine web shop – www.hg- machines.com HG Machines ApS hg-machines.com hello@hg-machines.com Page 60...

  • Page 61: Safety During Repair/Maintenance

    User Manual HG E2000 HIGH TIP 7.1.3 Safety during repair/maintenance For safety during repair and/or maintenance, always fit the safety fittings; refer to section Error! Reference source not found. Error! Reference source not found.. If cutting or welding is to be done in the machine, the machine must be completely shut down, and the blue connectors on the battery packs must be removed.

  • Page 62: Filling Up Hydraulic Oil

    User Manual HG E2000 HIGH TIP Figure 75: Grease nipple under container by rotation lock Figure 76: Grease nipples on the right and left side of the container Figure 77: Grease the nipples on the right and left side of the swivel arms 7.2.2 Filling up hydraulic oil...
  • Page 63 User Manual HG E2000 HIGH TIP Never remove the cover from the hydraulic tank or add hydraulic oil while the engine or hydraulics are running or hot. 1. Turn the ignition key and main switch to the OFF position (see Figure 78) Figure 78: Ignition key and main switch 2.

  • Page 64: Security Regarding Lubrication And Filling

    • Never climb the machine when lubricating. • HG recommends using a lubrication tube with a tube of minimum 20mm. For how to lubricate please see 7.2.1. Lubrication of moving parts. 7.2.3.2 Safety when filling up hydraulic oil When filling up the hydraulic oil, pay attention to the following: •...
  • Page 65 User Manual HG E2000 HIGH TIP Figure 81: Info display When the machine's battery pack has reached a current level of at least 40%, do the following: HG Machines ApS hg-machines.com hello@hg-machines.com Page 65...
  • Page 66 User Manual HG E2000 HIGH TIP 1. Remove the backplate for the battery compartment by lifting the elongated hole by loosening three hand screws on each side of the machine in the charger compartment and the tool compartment, respectively (see Figure 82 or Figure 83).

  • Page 67: Disposal

    8.2 Disposal When the HG E2000 is worn out and must be disposed of, HG carries out dismantling by agreement, as it should be done in an environmentally sound manner. When dismantling, the machine parts are sorted by material type. This means steel separately, rubber gaskets separately, etc. The various types of material are then disposed of per the applicable legislation.

  • Page 68: Appendix

    User Manual HG E2000 HIGH TIP 9. Appendix 9.1 Diagrams 9.1.1 Electric diagram HG Machines ApS hg-machines.com hello@hg-machines.com Page 68...
  • Page 69 User Manual HG E2000 HIGH TIP 9.1.2 Hydraulic diagram 9.2 Blueprints 9.2.1 Overview prints 9.2.2 Parts prints 9.3 Additional manuals 9.4 Third-party documentation HG Machines ApS hg-machines.com hello@hg-machines.com Page 69...
  • Page 70 9.5 Checklist for HG Machines HG E2000 and HG E2000 High Tip The service workshop must keep the checklist during the warranty period. When the service workshop has reviewed and completed the checklist, a copy must be sent to HG Machines at hello@hg-machines.com. Report no.:...
  • Page 71 User Manual HG E2000 HIGH TIP 3.5 Tank 3.6 Cylinders 3.7 Engines 3.8 Oil 3.9 Leaks 3.10 Pipe, hose breakage, load holding lowering brake valve 3.11 Hydraulic pressure 3.12 Foreclosure 4. Brakes, wheels and lights 4.1 Service brake 4.2 Parking brake 4.3 Rims, tyres, pressure...
  • Page 72 User Manual HG E2000 HIGH TIP 7.2 Controls and symbols 7.3 Pedals 7.4 Seat attachment and adjustment 7.5 Seat vibration isolation and padding 7.11 Mirrors 7.14 Instrument, lamps and switches 8. Other essential checkpoints 8.1 CE marking 8.2 EC declaration of conformity (Danish) 8.3 User Manual (Danish)
  • Page 73 User Manual HG E2000 HIGH TIP Is the machine approved? Approved: Not approved Check conducted by: Company: Date: HG Machines ApS hg-machines.com hello@hg-machines.com Page 73...

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