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Promation Engineering P2-120PN4 Installation & Operation Manual

Proportional control

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Installation & Operation
This IOM is for the following
ProMation Engineering Products:
P2-120PN4
P2-230PN4
P2S-120PN4
P2S-230PN4
Manual
P3-120PN4
P3-230PN4
P3S-120PN4
P3S-230PN4
Valid for the following Options
-TS - Torque Switch equipped
-68
-SS - Stainless Steel enclosure
- IP68 compatible enclosure

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Summary of Contents for Promation Engineering P2-120PN4

  • Page 1 Installation & Operation Manual This IOM is for the following ProMation Engineering Products: P2-120PN4 P3-120PN4 P2-230PN4 P3-230PN4 P2S-120PN4 P3S-120PN4 P2S-230PN4 P3S-230PN4 Valid for the following Options -TS - Torque Switch equipped - IP68 compatible enclosure -SS - Stainless Steel enclosure...
  • Page 2: Table Of Contents

    Field Manual P2/3 HV PN4 Proportional Control ISO5211 F07 8P22 Imperial Mount S 3.25in BHC, 0.75x0.5in DD Imperial Mount L 3.25/5in BHC, 0.875x0.625in DD Contents 2 ....Product Specifications 3 .
  • Page 3 Actuator Specifi cations These may be equipped with internal 800”lbs/90Nm 1335”lbs/150Nm Torque “lb/Nm torque switches (-TS) which protect Supply Voltage 120vac 230vac 120vac 230vac the gear train, motor and controlled Max Inrush Current 1.8A 0.8A 1.8A 1.2A Running Current 1.3A 0.5A 1.3A 0.5A...
  • Page 4: Shipping And Handling

    Shipping and Handling 1. This actuator is shipped in the FULLY CW position (2 color position indicator shows “CLOSE” and the Reference Dimple aligns with “0”). (The “1” mark is the FULLY CCW position). 2. NOTE, THIS ACTUATOR MUST HAVE WATER TIGHT EMT FITTINGS, WITH CONDUIT DRAINAGE INSTALLED AND POWER SUPPLIED TO UNIT TO KEEP THE HEATER WARM AT THE TIME OF INSTALLATION.
  • Page 5: Torque Switches

    Actuator Specifi cations These units may be equipped with 800”lbs/90Nm 1335”lbs/150Nm Torque “lb/Nm internal torque switches which protect Supply Voltage 120vac 230vac 120vac 230vac FEEDBACK OUT the gear train, motor and controlled Max Inrush Current 1.8A 0.8A 1.8A 1.2A SIGNAL IN Running Current 1.3A 0.5A...
  • Page 6 Signal Connection Proportional Control Signal Connections Thermal Sensor Ribbon Cable Thermal Sensor Thermal Sensor Connector Connector Joystick Signal Connection Fault Status Fault Status (red LED) Voltage Joystick Select Joystic Fault Status Voltage Sel Voltage Select Settings Driving Closed Joystick Functionality Driving Closed 5A Fuse 5A Fuse...
  • Page 7 These instructions illustrate the initial power up sequence for power up, initial data displays, and position display so the user has a baseline for proper startup sequencing. (Assumes actuator is properly mounted and wired as directed elsewhere in this manual). Power Up 4 digit display reads: How the display behaves...
  • Page 8 Follow these instructions to adjust the CW position controlled by the 105 Proportional Controller (standard operation). Proceed to the next page to adjust the CW position controlled by the travel cam. (Assumes actuator is powered up, running and is at the default display, showing position). realtiOe Press the joystick LEFT twice...
  • Page 9 Serious Damage to the actuator will result if the motor is allowed to drive the gear train into the mechanical stop!! Remove power from this device BEFORE making any travel adjustments. This actuator has been factory calibrated to operate between 0 degrees and 90 degrees. Most quarter-turn products will not require recalibration of these settings.
  • Page 10: Adjusting The Actuator Ccw Position

    Controller: Adjusting the actuator CCW position Follow these instructions to adjust the CCW position controlled by the 105 Proportional Controller (standard operation). Proceed to the next page to adjust the CCW position controlled by the travel cam. (Assumes actuator is powered up, running and is at the default display, showing position). realtiOe Press the joystick LEFT twice...
  • Page 11 Serious Damage to the actuator will result if the motor is allowed to drive the gear train into the mechanical stop!! Remove power from this device BEFORE making any travel adjustments. This actuator has been factory calibrated to operate between 0 degrees and 90 degrees. Most quarter-turn products will not require recalibration of these settings.
  • Page 12 (Assumes actuator is powered up, running and is at the default display, showing position). Notice: Any changes, settings or new calibration points are lost if a factory “Reset” is performed on the controller. Contact the factory for details. realtime Press the joystick LEFT twice... Display reads: SET Process Press the joystick DOWN twice...
  • Page 13 (Assumes actuator is powered up, running and is at the default display, showing position). Notice: Any changes, settings or new calibration points are lost if a factory “Reset” is performed on the controller. Contact the factory for details. realtiOe Press the joystick LEFT twice... Display reads: SET Travel Press the joystick DOWN three times...
  • Page 14 Page 13 of 16 P2/3 HV Proportional Series Dwg. Name P2_3 F07 F10 8P22 DimData.idw 4/8/2015 This Document is the property of ProMation Engineering, Inc. Distribution of this document without the written Finish Rev. consent of the owner is Strictly forbidden.
  • Page 15: Mechanical Data

    2/9/2021 Checked By Last Checked: Dwg. Name P2_3 S and L DimData.idw 2/9/2021 This Document is the property of ProMation Engineering, Inc. Distribution of this document without the written Finish Material Rev. consent of the owner is Strictly forbidden. P2-3 S and L Imperial Dimensional Data Failure to comply will incur a liability for Damages.
  • Page 16 P Series Exploded View (P2/3-120N4 unit is shown) Easily distinguishable yellow/red position Aluminum Casting indicator NEMA 4X Protection Heavy Duty Drive Motor Modular Easily accessible Control switch & cam stacks Cards Aluminum Casting NEMA 4X Protection NEMA 4X Cover Seal Worm Drive Switch Logic Map and Switch/Cam Arrangement...
  • Page 17: Commissioning

    Commissioning After completing all mounting and wiring procedures and main power is available, it is now possible to commission the actuator. 1. Utilize the handwheel to rotate the actuator and damper, valve or other connected device through its full travel from fully CW to fully CCW and back again to check for any possible interference.
  • Page 18 ProMation Engineering can provide design and technical services for OEM’s, projects with customized requirements and specialized operations. ProMation Engineering follows a policy of continual product updates and enhancements. Our website is the best place to obtain the latest product documentation, including the wiring diagrams for these controllers.