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SPARLING Tigermag FM656 Installation, Operation & Maintenance Manual
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SPARLING Tigermag FM656 Installation, Operation & Maintenance Manual

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All manuals and user guides at all-guides.com
™
Issue Date: March 2002
FM657
FM656
FM626 Sanitary
FM627
FM626

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Summary of Contents for SPARLING Tigermag FM656

  • Page 1 All manuals and user guides at all-guides.com ™ Issue Date: March 2002 FM657 FM656 FM626 Sanitary FM627 FM626...
  • Page 2 All manuals and user guides at all-guides.com...

  • Page 3: Table Of Contents

    All manuals and user guides at all-guides.com TABLE OF Page Page CONTENTS SECTION 1 - GENERAL ......1 SECTION 8 – REPLACEMENT PARTS LIST ............34 APPENDIX 1- PROGRAMMING ..35 SECTION 2 - PRE-INSTALLATION ..10 SECTION 3 - INSTALLATION ....11 SECTION 4 - START-UP ......
  • Page 4 All manuals and user guides at all-guides.com TABLE OF CONTENTS Page Page cont'd. APPENDIX 2 - Batch Programming and Operation ........ 46 FIGURES cont'd. APPENDIX 3 - Communication ..50 FIGURES TABLES Page ii TigermagEP™...

  • Page 5: Section 1 - General

    All manuals and user guides at all-guides.com General Measuring System Operating Principle Measuring Principle Figure 1.1 Application to Magnetic Flow Measurement the induced voltage is directly proportional to the average flow rate IDS-626/627/656/657 Page 1...
  • Page 6 All manuals and user guides at all-guides.com 1.4.1 Electrochemical Interference Interference 1.4.2 Induction Interference (Quadrature) 1.4.3 Other Interference Voltages Page 2 TigermagEP™...
  • Page 7 All manuals and user guides at all-guides.com System Ω Operation Block Diagram Figure 1.2 IDS-626/627/656/657 Page 3...
  • Page 8 All manuals and user guides at all-guides.com 1.6.1 Sensor Tefzel ® Tefzel ® Construction Tefzel ® ▼ ▼ ▼ ▼ ▼ 1.6.2 Integral Transmitter 1.6.3 Remote Transmitter for the FM626 and FM656 is REQUIRED DO NOT MAKE CONNECTIONS WHILE POWER IS APPLIED. CAUTION UTION UTION...
  • Page 9 All manuals and user guides at all-guides.com Power Requirements Fuses Specifications Wire Size Ground Cable Accuracy ≤ ≥ ≤ ≥ ≤ 20 ≥ Reference Conditions Repeatability Power Consumption Output Signals Fault Input Signal Minimum Conductivity Flow Direction Two Flow Alarms IDS-626/627/656/657 Page 5...
  • Page 10 All manuals and user guides at all-guides.com Full Scale Velocity Ranges Ambient Temp Limits Specifications Process Temp Cont'd. Tefzel Tefzel Tefzel Storage Temp Limits Construction Tefzel Tefzel Remote Mount - General Purpose Integral Mount - Hazardous Locations Page 6 TigermagEP™...
  • Page 11 All manuals and user guides at all-guides.com Interchange- ability Table 1 – Nominal Flow Rates (Full Scale GPM) Flow Rates, Dimensions & Weight Table 2 – Weight IDS-626/627/656/657 Page 7...
  • Page 12 All manuals and user guides at all-guides.com Flow Rates, Dimensions & Weight cont'd. Page 8 TigermagEP™...
  • Page 13 All manuals and user guides at all-guides.com Flow Rates, Dimensions & Weight cont'd. IDS-626/627/656/657 Page 9...

  • Page 14: Section 2 - Pre-Installation

    All manuals and user guides at all-guides.com Pre-Installation 2. 1 Receiving and Inspection Storage Return of When meter is returned to our factory, a state- Equipment ment MUST be attached indicating the liquid that was flowing through the meter, the concentration of the liquid and that the meter has been decontaminated and flushed clean.

  • Page 15: Section 3 - Installation

    All manuals and user guides at all-guides.com Installation 3. 1 Application Consider- ▼ ations Site Selection Full Pipe Required Figure 3.1 IDS-626/627/656/657 Page 11...
  • Page 16 All manuals and user guides at all-guides.com Rotating the Transmitter Display Removing the Rotatable Display Figure 3.2 Page 12 TigermagEP™...
  • Page 17 All manuals and user guides at all-guides.com 3.4.1 How the Design Works Removable Electrodes (optional) 3.4.2 The Need for Replacement Hot-Tap Removable Electrodes (optional) Hot-Tap Removable Electrode Figure 3.4 IDS-626/627/656/657 Page 13...
  • Page 18 All manuals and user guides at all-guides.com 3.5.1 Electrode Removal Hot-Tap Removable Electrodes (cont'd) 3.5.2 Electrode Installation Removing the Electrode Figure 3.5 • Avoid scratching or damaging the withdrawn electrode. • Ball valve must be closed before the hex-head electrode assembly is unscrewed and removed.
  • Page 19 All manuals and user guides at all-guides.com MODELS FM626 & FM627 FLANGELESS (WAFER) SENSOR Tefzel Pipe Connections ▼ MODELS FM656 & FM657 FLANGED SENSORS Table 4 – Gasket Material ▼ Teflon Teflon Tefzel IDS-626/627/656/657 Page 15...
  • Page 20 All manuals and user guides at all-guides.com special Special Mounting Bolts & Gaskets Table 5 – Meter I.D. Page 16 TigermagEP™...
  • Page 21 All manuals and user guides at all-guides.com IDS-626/627/656/657 Page 17...
  • Page 22 All manuals and user guides at all-guides.com / FM627 (Wafer Style) Gasket Installation Figure 3.6 Sensor Position Figure 3.7 Page 18 TigermagEP™...
  • Page 23 All manuals and user guides at all-guides.com (Flanged) Gasket Installation Figure 3.8 Sensor Position Figure 3.9 IDS-626/627/656/657 Page 19...
  • Page 24 All manuals and user guides at all-guides.com Grounding Grounding Figure 3.10 Page 20 TigermagEP™...
  • Page 25 Electrical Connections Watertight conduit, NEMA-6P fittings and seals are required to maintain the moisture-free integ- rity of all enclosures and electronics in the system. Entry of moisture may void Sparling's warranty. All fittings must conform to NEMA-6P CAUTION UTION UTION...
  • Page 26 All manuals and user guides at all-guides.com Electrical Connections cont'd. Electrical Connections I/O PCB Figure 3.12 CONNECTING POWER LEADS Disconnect power before proceeding. Do not make connections while power is applied. CAUTION UTION UTION UTION UTION Page 22 TigermagEP™...
  • Page 27 All manuals and user guides at all-guides.com CAUTIONS REGARDING CONNECTING 4-20mA OUTPUT The TigermagEP provides voltage to drive the Electrical 4-20mA output to your device. Only 4-20mA devices without external power supplies may be Connections connected to the TigermagEP. Cont'd. If devices with external power supplies are CAUTION UTION...
  • Page 28 All manuals and user guides at all-guides.com 3.10 Remote Mounted Transmitter Be sure to tighten conduit connections. Figure 3.14 Tigermag EP NEMA-4X Enclosure Remote Display Figure 3.15 Tigermag EP Remote Conduit Connections Page 24 TigermagEP™...
  • Page 29 All manuals and user guides at all-guides.com 3.10 Remote Mounted Transmitter cont'd. Figure 3.16 Tigermag EP Standard Motherboard Disconnect power before proceeding. Do not make connections while power is applied. CAUTION UTION UTION UTION UTION IDS-626/627/656/657 Page 25...
  • Page 30 All manuals and user guides at all-guides.com 3.10 Remote CONNECTING POWER LEADS Mounted Transmitter cont'd. Disconnect power before proceeding. Do not make connections while power is applied. CAUTION UTION UTION UTION UTION CONNECTING OUTPUTS Ω Ω Ω Do not ground any part of current loop if another output is already ready. Only one load may have a leg strapped to ground unless the loads are isolated from each other.
  • Page 31 All manuals and user guides at all-guides.com 3.10 Remote Mounted Transmitter Cont'd. BACK VIEW Remote Mounted Transmitter Figure 3.17 SIGNAL CONNECTIONS Disconnect power before proceeding. Do not make connections while power is applied. CAUTION UTION UTION UTION UTION IDS-626/627/656/657 Page 27...

  • Page 32: Section 4 - Start-Up

    All manuals and user guides at all-guides.com 3. 1 1 Lightening & Transient Protection Start-Up Start-Up Procedure Power Supply Voltage Ratings Figure 4.1 Calibration Calibration Page 28 TigermagEP™...

  • Page 33: Section 6 - Maintenance

    All manuals and user guides at all-guides.com Maintenance Troubleshooting General Trouble- shooting Chart WARNING IDS-626/627/656/657 Page 29...
  • Page 34 All manuals and user guides at all-guides.com Troubleshooting Chart • Meter serial number; G, I, Z values from • What are the flow rates, the orientation of the meter in the "SHOW METER DATA?". pipeline, environmental conditions, output loads on the meter, pipe material and grounding technique? •...
  • Page 35 All manuals and user guides at all-guides.com Electronics Self Test Electronics Module Replacement Do not remove Electronics Module while power is applied. Disconnect Power before proceeding. W W W W W ARNING ARNING ARNING ARNING ARNING Access to Electronics Figure 7.1 Removing the Electronics Module Figure 7.2 ▼...
  • Page 36 All manuals and user guides at all-guides.com Electronics Module Replacement Cont'd. Aligning Electronics Module with Card Guides Figure 7.3 Replacing the E PROM Chip Figure 7.4 Sensor Testing Page 32 TigermagEP™...
  • Page 37 All manuals and user guides at all-guides.com Disconnect power before proceeding. Do not make or break coil connection while power is Coil applied. Continuity W W W W W ARNING ARNING ARNING ARNING ARNING Testing ▼ Coil Resistance Testing Figure 7.5 Coil Insulation Test...
  • Page 38 All manuals and user guides at all-guides.com Replacement Parts List Description Part Number Teflon Page 34 TigermagEP™...

  • Page 39: Appendix 1- Programming

    All manuals and user guides at all-guides.com Appendix 1— Programming Firmware Ver. 1.0 General Entering Data Figure A 1.1 Tigermag EP Display IDS-626/627/656/657 Page 35...
  • Page 40 All manuals and user guides at all-guides.com Batching Modes Show Meter Data A 'NO' answer at any item (or lack of response for 12 seconds) will return the meter to the operating display. Figure A 1.2 Main Program Password ▼ Default Password "0001"...
  • Page 41 All manuals and user guides at all-guides.com Rescale Rate 1.6.1 Select Rate Units A "YES" answer is required to one of the selections to leave the loop. 1.6.1a User Defined Rate Units Figure A 1.3 Rescale Rate Flowchart 1.6.1b Conversion Factor IDS-626/627/656/657 Page 37...
  • Page 42 All manuals and user guides at all-guides.com 1.6.2 Set Full Scale Rescale Rate Cont'd. 1.6.3 Select Rate as Percent of Full Scale Rescale Total 1.7.0 Lockout Figure A1.4 Rescale Total Flow Page 38 TigermagEP™...
  • Page 43 All manuals and user guides at all-guides.com 1.7.1 Alarms Rescale Total Cont'd. 1.7.2 Count Direction only only. 1.7.3 Select Total Units 1.7.3a User Defined Totalizer Units 1.7.3b Conversion Factor IDS-626/627/656/657 Page 39...
  • Page 44 All manuals and user guides at all-guides.com 1.7.4 Set Registration Rescale Total Cont'd. 1.7.5 Reset Totalizer Set Outputs 1.8.1 Select Pulse Width Figure A 1.5 Set Outputs Flow Chart Page 40 TigermagEP™...
  • Page 45 All manuals and user guides at all-guides.com 1.8.2 Backligh Set Outputs Cont'd. 1.8.3 Set Flow Direction If flow is in the opposite direction a minus sign (-) will appear in the display, the flow direction output will be active and the internal totalizer will be inhibited in the count forward direction.
  • Page 46 All manuals and user guides at all-guides.com independently. Damping Adjustments 1.9.1 Display Damping Figure A 1.7 Set Damping Flow Chart 1.9.2 Current Damping 1.9.3 Low Flow Cutoff Exit Programming Change Password ▼ Page 42 TigermagEP™...
  • Page 47 All manuals and user guides at all-guides.com Change Tag Figure A 1.8 Change Tag Diagnostics It is NOT recommended that diagnostics be performed unless malfunction is sus- pected. Refer to the trouble- shooting section for coil W W W W W ARNING ARNING ARNING ARNING...
  • Page 48 All manuals and user guides at all-guides.com 2.3.2 Check Current Loop Diagnostics Cont'd. 2.3.3 Calibrate 4-20 mA Loop 2.3.4 Set Frequency Page 44 TigermagEP™...
  • Page 49 All manuals and user guides at all-guides.com 2.3.5 Simulate 75% FS Diagnostics Cont'd. This test will alter the totalizer counts. On exit from this test, reset or preset totalizers to their proper value. CAUTION 2.3.6 Simulator Check Figure A2.0 Simulate Mode IDS-626/627/656/657 Page 45...
  • Page 50 All manuals and user guides at all-guides.com Appendix 2 Batch Programming & Operation - Firmware Ver. 1.0 General Figure A 2.1 Enclosure for TigermagEP with Batching Programming 1.2.0 Lockout Page 46 TigermagEP™...
  • Page 51 All manuals and user guides at all-guides.com 1.3.1 Batch On/Off Rescale Total 1.3.2 Alarms Figure A 2.2 Rescale Rate - Batcher 1.3.3 Count Direction only only. IDS-626/627/656/657 Page 47...
  • Page 52 All manuals and user guides at all-guides.com 1.3.4 Select Total Units Rescale Total Cont'd. 1.3.5a User Defined Totalizer Units 1.3.5b Conversion Factor Page 48 TigermagEP™...
  • Page 53 All manuals and user guides at all-guides.com 1.4.1 Description of Operation Description of Operation IDS-626/627/656/657 Page 49...
  • Page 54 All manuals and user guides at all-guides.com Appendix 3 — Communications RS232 Sparling Protocol Page 50 TigermagEP™...
  • Page 55 All manuals and user guides at all-guides.com RS-485 IDS-626/627/656/657 Page 51...
  • Page 56 All manuals and user guides at all-guides.com Page 52 TigermagEP™...

This manual is also suitable for:

Tigermag fm657Tigermag fm626Tigermag fm627Tigermag fm626 sanitary