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SPARLING Tigermag EP FM-626 Installation, Operation & Maintenance Manual

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™
Issue Date: March 2002
FM657
FM656
FM626 Sanitary
FM627
FM626

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Summary of Contents for SPARLING Tigermag EP FM-626

  • Page 1 ™ Issue Date: March 2002 FM657 FM656 FM626 Sanitary FM627 FM626...

  • Page 3: Table Of Contents

    TABLE OF Page Page CONTENTS SECTION 1 - GENERAL ......1 SECTION 8 – REPLACEMENT PARTS LIST ............34 APPENDIX 1- PROGRAMMING ..35 SECTION 2 - PRE-INSTALLATION ..10 SECTION 3 - INSTALLATION ....11 SECTION 4 - START-UP ......28 SECTION 5 - CALIBRATION ....
  • Page 4 TABLE OF CONTENTS Page Page cont'd. APPENDIX 2 - Batch Programming and Operation ........ 46 FIGURES cont'd. APPENDIX 3 - Communication ..50 FIGURES TABLES Page ii TigermagEP™...

  • Page 5: Section 1 - General

    General Measuring System Operating Principle Measuring Principle Figure 1.1 Application to Magnetic Flow Measurement the induced voltage is directly proportional to the average flow rate IDS-626/627/656/657 Page 1...
  • Page 6 1.4.1 Electrochemical Interference Interference 1.4.2 Induction Interference (Quadrature) 1.4.3 Other Interference Voltages Page 2 TigermagEP™...
  • Page 7 System Ω Operation Block Diagram Figure 1.2 IDS-626/627/656/657 Page 3...
  • Page 8 1.6.1 Sensor Tefzel ® Tefzel ® Construction Tefzel ® ▼ ▼ ▼ ▼ ▼ 1.6.2 Integral Transmitter 1.6.3 Remote Transmitter for the FM626 and FM656 is REQUIRED DO NOT MAKE CONNECTIONS WHILE POWER IS APPLIED. CAUTION UTION UTION UTION UTION Disconnect Power Before Proceeding Page 4 TigermagEP™...
  • Page 9 Power Requirements Fuses Specifications Wire Size Ground Cable Accuracy ≤ ≥ ≤ ≥ ≤ 20 ≥ Reference Conditions Repeatability Power Consumption Output Signals Fault Input Signal Minimum Conductivity Flow Direction Two Flow Alarms IDS-626/627/656/657 Page 5...
  • Page 10 Full Scale Velocity Ranges Ambient Temp Limits Specifications Process Temp Cont'd. Tefzel Tefzel Tefzel Storage Temp Limits Construction Tefzel Tefzel Remote Mount - General Purpose Integral Mount - Hazardous Locations Page 6 TigermagEP™...
  • Page 11 Interchange- ability Table 1 – Nominal Flow Rates (Full Scale GPM) Flow Rates, Dimensions & Weight Table 2 – Weight IDS-626/627/656/657 Page 7...
  • Page 12 Flow Rates, Dimensions & Weight cont'd. Page 8 TigermagEP™...
  • Page 13 Flow Rates, Dimensions & Weight cont'd. IDS-626/627/656/657 Page 9...

  • Page 14: Section 2 - Pre-Installation

    Pre-Installation 2. 1 Receiving and Inspection Storage Return of When meter is returned to our factory, a state- Equipment ment MUST be attached indicating the liquid that was flowing through the meter, the concentration of the liquid and that the meter has been decontaminated and flushed clean.

  • Page 15: Section 3 - Installation

    Installation 3. 1 Application Consider- ▼ ations Site Selection Full Pipe Required Figure 3.1 IDS-626/627/656/657 Page 11...
  • Page 16 Rotating the Transmitter Display Removing the Rotatable Display Figure 3.2 Page 12 TigermagEP™...
  • Page 17 3.4.1 How the Design Works Removable Electrodes (optional) 3.4.2 The Need for Replacement Hot-Tap Removable Electrodes (optional) Hot-Tap Removable Electrode Figure 3.4 IDS-626/627/656/657 Page 13...
  • Page 18 3.5.1 Electrode Removal Hot-Tap Removable Electrodes (cont'd) 3.5.2 Electrode Installation Removing the Electrode Figure 3.5 • Avoid scratching or damaging the withdrawn electrode. • Ball valve must be closed before the hex-head electrode assembly is unscrewed and removed. CAUTION UTION UTION UTION UTION...
  • Page 19 MODELS FM626 & FM627 FLANGELESS (WAFER) SENSOR Tefzel Pipe Connections ▼ MODELS FM656 & FM657 FLANGED SENSORS Table 4 – Gasket Material ▼ Teflon Teflon Tefzel IDS-626/627/656/657 Page 15...
  • Page 20 special Special Mounting Bolts & Gaskets Table 5 – Meter I.D. Page 16 TigermagEP™...
  • Page 21 IDS-626/627/656/657 Page 17...
  • Page 22 / FM627 (Wafer Style) Gasket Installation Figure 3.6 Sensor Position Figure 3.7 Page 18 TigermagEP™...
  • Page 23 (Flanged) Gasket Installation Figure 3.8 Sensor Position Figure 3.9 IDS-626/627/656/657 Page 19...
  • Page 24 Grounding Grounding Figure 3.10 Page 20 TigermagEP™...
  • Page 25 Electrical Connections Watertight conduit, NEMA-6P fittings and seals are required to maintain the moisture-free integ- rity of all enclosures and electronics in the system. Entry of moisture may void Sparling's warranty. All fittings must conform to NEMA-6P CAUTION UTION UTION...
  • Page 26 Electrical Connections cont'd. Electrical Connections I/O PCB Figure 3.12 CONNECTING POWER LEADS Disconnect power before proceeding. Do not make connections while power is applied. UTION UTION CAUTION UTION UTION Page 22 TigermagEP™...
  • Page 27 CAUTIONS REGARDING CONNECTING 4-20mA OUTPUT The TigermagEP provides voltage to drive the Electrical 4-20mA output to your device. Only 4-20mA devices without external power supplies may be Connections connected to the TigermagEP. Cont'd. If devices with external power supplies are UTION UTION CAUTION...
  • Page 28 3.10 Remote Mounted Transmitter Be sure to tighten conduit connections. Figure 3.14 Tigermag EP NEMA-4X Enclosure Remote Display Figure 3.15 Tigermag EP Remote Conduit Connections Page 24 TigermagEP™...
  • Page 29 3.10 Remote Mounted Transmitter cont'd. Figure 3.16 Tigermag EP Standard Motherboard Disconnect power before proceeding. Do not make connections while power is applied. UTION UTION CAUTION UTION UTION IDS-626/627/656/657 Page 25...
  • Page 30 3.10 Remote CONNECTING POWER LEADS Mounted Transmitter cont'd. Disconnect power before proceeding. Do not make connections while power is applied. UTION UTION CAUTION UTION UTION CONNECTING OUTPUTS Ω Ω Ω Do not ground any part of current loop if another output is already ready. Only one load may have a leg strapped to ground unless the loads are isolated from each other.
  • Page 31 3.10 Remote Mounted Transmitter Cont'd. BACK VIEW Remote Mounted Transmitter Figure 3.17 SIGNAL CONNECTIONS Disconnect power before proceeding. Do not make connections while power is applied. CAUTION UTION UTION UTION UTION IDS-626/627/656/657 Page 27...

  • Page 32: Section 4 - Start-Up

    3. 1 1 Lightening & Transient Protection Start-Up Start-Up Procedure Power Supply Voltage Ratings Figure 4.1 Calibration Calibration Page 28 TigermagEP™...

  • Page 33: Section 6 - Maintenance

    Maintenance Troubleshooting General Trouble- shooting Chart WARNING IDS-626/627/656/657 Page 29...
  • Page 34 Troubleshooting Chart • Meter serial number; G, I, Z values from • What are the flow rates, the orientation of the meter in the "SHOW METER DATA?". pipeline, environmental conditions, output loads on the meter, pipe material and grounding technique? •...
  • Page 35 Electronics Self Test Electronics Module Replacement Do not remove Electronics Module while power is applied. Disconnect Power before proceeding. W W W W W ARNING ARNING ARNING ARNING ARNING Access to Electronics Figure 7.1 Removing the Electronics Module Figure 7.2 ▼...
  • Page 36 Electronics Module Replacement Cont'd. Aligning Electronics Module with Card Guides Figure 7.3 Replacing the E PROM Chip Figure 7.4 Sensor Testing Page 32 TigermagEP™...
  • Page 37 Disconnect power before proceeding. Do not make or break coil connection while power is Coil applied. Continuity W W W W W ARNING ARNING ARNING ARNING ARNING Testing ▼ Coil Resistance Testing Figure 7.5 Coil Insulation Test Coil Insulation Test Figure 7.6 ▼...

  • Page 38: Section 8 - Replacement Parts List

    Replacement Parts List Description Part Number Teflon Page 34 TigermagEP™...

  • Page 39: Appendix 1- Programming

    Appendix 1— Programming Firmware Ver. 1.0 General Entering Data Figure A 1.1 Tigermag EP Display IDS-626/627/656/657 Page 35...
  • Page 40 Batching Modes Show Meter Data A 'NO' answer at any item (or lack of response for 12 seconds) will return the meter to the operating display. Figure A 1.2 Main Program Password ▼ Default Password "0001" Entry Page 36 TigermagEP™...
  • Page 41 Rescale Rate 1.6.1 Select Rate Units A "YES" answer is required to one of the selections to leave the loop. 1.6.1a User Defined Rate Units Figure A 1.3 Rescale Rate Flowchart 1.6.1b Conversion Factor IDS-626/627/656/657 Page 37...
  • Page 42 1.6.2 Set Full Scale Rescale Rate Cont'd. 1.6.3 Select Rate as Percent of Full Scale Rescale Total 1.7.0 Lockout Figure A1.4 Rescale Total Flow Page 38 TigermagEP™...
  • Page 43 1.7.1 Alarms Rescale Total Cont'd. 1.7.2 Count Direction only only. 1.7.3 Select Total Units 1.7.3a User Defined Totalizer Units 1.7.3b Conversion Factor IDS-626/627/656/657 Page 39...
  • Page 44 1.7.4 Set Registration Rescale Total Cont'd. 1.7.5 Reset Totalizer Set Outputs 1.8.1 Select Pulse Width Figure A 1.5 Set Outputs Flow Chart Page 40 TigermagEP™...
  • Page 45 1.8.2 Backligh Set Outputs Cont'd. 1.8.3 Set Flow Direction If flow is in the opposite direction a minus sign (-) will appear in the display, the flow direction output will be active and the internal totalizer will be inhibited in the count forward direction.
  • Page 46 independently. Damping Adjustments 1.9.1 Display Damping Figure A 1.7 Set Damping Flow Chart 1.9.2 Current Damping 1.9.3 Low Flow Cutoff Exit Programming Change Password ▼ Page 42 TigermagEP™...
  • Page 47 Change Tag Figure A 1.8 Change Tag Diagnostics It is NOT recommended that diagnostics be performed unless malfunction is sus- pected. Refer to the trouble- shooting section for coil W W W W W ARNING ARNING ARNING ARNING ARNING and electrode tests which can be performed.
  • Page 48 2.3.2 Check Current Loop Diagnostics Cont'd. 2.3.3 Calibrate 4-20 mA Loop 2.3.4 Set Frequency Page 44 TigermagEP™...
  • Page 49 2.3.5 Simulate 75% FS Diagnostics Cont'd. This test will alter the totalizer counts. On exit from this test, reset or preset totalizers to their proper value. CAUTION 2.3.6 Simulator Check Figure A2.0 Simulate Mode IDS-626/627/656/657 Page 45...
  • Page 50 Appendix 2 Batch Programming & Operation - Firmware Ver. 1.0 General Figure A 2.1 Enclosure for TigermagEP with Batching Programming 1.2.0 Lockout Page 46 TigermagEP™...
  • Page 51 1.3.1 Batch On/Off Rescale Total 1.3.2 Alarms Figure A 2.2 Rescale Rate - Batcher 1.3.3 Count Direction only only. IDS-626/627/656/657 Page 47...
  • Page 52 1.3.4 Select Total Units Rescale Total Cont'd. 1.3.5a User Defined Totalizer Units 1.3.5b Conversion Factor Page 48 TigermagEP™...
  • Page 53 1.4.1 Description of Operation Description of Operation IDS-626/627/656/657 Page 49...
  • Page 54 Appendix 3 — Communications RS232 Sparling Protocol Page 50 TigermagEP™...
  • Page 55 RS-485 IDS-626/627/656/657 Page 51...
  • Page 56 Page 52 TigermagEP™...

This manual is also suitable for:

Tigermag ep fm-627Tigermag ep fm-656Tigermag ep fm-657Tigermag ep fm-626 sanitary

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