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Summary of Contents for SPARLING MainLine FM104
- Page 1 Issue Date: March 2002 .M104/.M184/.T194...
- Page 2 SECTION 1.0 on page 1 concerning verifying equipment and operation, installation instructions, notes and wiring instructions. SPARLING INSTRUMENTS, INC. 4097 N. Temple City Blvd. El Monte, CA 91731 Ph (626) 444-0571 Fx (626) 452-0723 Email: sales@sparlinginstruments.com Internet: http://www.sparlinginstruments.com Copyright© 2002 Sparling Instruments, Inc. All rights reserved.
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Page 3: Table Of Contents
TABLE OF CONTENTS Page Page Section 1 - Unpacking & Inspection .....1 Figures 1.1 Receiving & Inspection ........1 Meter Operation ........... 1 1.2 Storage ............1 Installation Considerations ......3 1.3 Operation ............1 Tube mounting ..........4 Tube mounting ..........4 1.4 Specifications .......... -
Page 5: Section 1 - Unpacking & Inspection
(626) 444-0571 you will then be advised of the measures to take. If you find items are missing from your shipment, contact the Sparling Customer Service Depart- ment immediately, at (626) 444-0571. They will verify the order and trace any missing item for you. -
Page 6: Specifications
FM 104/184 32°. to 100°. (higher temperature construction is available). Specifications -40°. to 175°. Coverplate ................Cast Iron (2" - 14") Coverplate .................. Steel (16" - 72") Propeller ..................Polyethylene Gearbox ................... Bronze (2" - 30") Gearbox ................Cast Iron (36" - 72") Mechanical Parts ................ -
Page 7: Section 2 - Pre-Installation
Process Fluid The .M104 and .M184 MainLine Electronic Propeller Meters are designed to operate with relatively clean process water. The percentage of solids should not exceed 0.5%. While the propeller shape is designed to shed Pre- debris and the propeller material is durable and somewhat pliable, large solid objects in the flowing stream could damage or become entangled in the propeller, causing inaccuracy or malfunction. -
Page 8: Mounting Tubes/Saddles
3.2 Mounting Tubes & Saddles Meterheads can be mounted into a round process line using 1) a Sparling Model MT1 In-Line .low Tube or 2) a Sparling Model Installation MS1 Welding Saddle. cont'd. 3.2.1 Meterhead with MT1 In-Line .low Tube (2" - 36") a. -
Page 9: Mounting The Meterhead
Bolting Vanes a. .or easy vane installation, place each vane in its equivalent position on the outside of the pipe (2) and mark the location for bolt holes. b. Drill holes. Install vanes inside the pipe. Place lead washer and then steel washer on the bolt on Installation outside of pipe and tighten nuts securely (3a). -
Page 10: Section 4 - Flow Rates & Dimensions
Maximum flow ranges can be safely exceeded by 50% when used intermittently (10-15% of the time). Your Sparling meter utilizes specially designed propellers and bearings matched to your flow range to insure long life. Flow Rates & Dimensions Integral Mount Remote Mount 3.781"... -
Page 11: Tables .Low & Dimensions
TABLE 1 - .LOW & DIMENSIONS Weight (lbs) Dimensions (inches) .low (gpm) .abr. Cast Low .low Std. .low Size Steel Iron 150 lbs 250 lbs Min. Max. Min. Max. – 8.13 5.13 2.38 4.00 3.13 0.50 1.75 1.75 2.56 30 - 60 - –... -
Page 12: Section 5 - Preventative Maintenance
Preventative Maintenance — Annual Inspection of Meterhead Preventative maintenance of the .M104 and .M184 is limited to annual inspection of the propeller shaft bear- ings, propeller, straightening vanes and tube condition. Meter Maintenance Depressurize the line, remove the cap screws and slide the meterhead in the downstream direction. Lift the downstream end of the coverplate and withdraw the meter from the line. -
Page 13: Disassembly & Repair
Disassembly & Repair 5.2.1 Grip the propeller and remove the propeller nut. Slip the propeller off by tapping it lightly Meter and remove the propeller shaft key (a). Maintenance 5.2.2 Remove the propeller shaft plug assembly and drive the propeller shaft out the rear of the gear box by tapping at the end of the propeller shaft with a rubber mallet or a piece of wood to protect the shaft (b). -
Page 14: Section 6 - Preventative Maintenance
Preventative Maintenance — Inspection of Totalizer The ideal time to inspect the totalizer is when you are changing the battery. Totalizer Open meter cover and check for condensation on inside of glass. Spin propeller and make Maintenance sure that the register advances properly. Remove screws holding the totalizer on the meterhead. Examine the battery contacts for signs of moisture intrusion. -
Page 15: 4-20Ma & Scaled Pulse Output
Wiring Diagram Integral/ 4-20mA Figure 7.1 Integral 4-20 mA & Scaled Pulse Output Wiring Diagram Remote/ 4-20mA Figure 7.2 Remote Mounting 4-20 mA & Scaled Pulse Output IDS 104/184/194 Page 11... - Page 16 Wiring Diagram FT194 Forward & Reverse Register Figure 7.3 4-20 mA Installation on Forward/Reverse Unit Page 12 MainLine...
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Page 17: Section 8 - Programming Of Electronic Totalizer
Programming 8.1 Preliminary Calculations of Electronic Totalizer Before programming your meter you require 1) The Totalizer Scaling .actor and 2) The Rate Scaling .actor These factors are not the same, but are both calculated using the meters' K (calibration) factor. The meter K is located on the flowmeter calibration sheet shipped with your meter. -
Page 18: 8.2 Connect Programmer
Programming K = Propeller Meter Calibration .actor = pulses/gallon of Electronic E = 60 (GPM) = Desired Indication from Table 2 below Totalizer Example: Meter K = 2.236 Desired Engineering Unit = GPM (from Table 2) = 60 Scaling .actor (GPM) = 2.236 / 60 = 0.0373 K = Propeller Meter Calibration .actor - pulses/gallon E = Engineering Unit Conversion .actor (from table below) Example:... -
Page 19: 8.3 Programming Mode
8.3 Programming Mode Programming Press PGM button on the programmer for 5 seconds. This acti- of Electronic vates the programming mode. The display will appear as shown in .igure #8.2. The least significant digit will flash on and off. Totalizer cont'd. -
Page 20: Reset Totalizer
8.4 Reset Totalizer - Figure 8.11 Programming of Electronic CAUTION Figure 8.11 Totalizer cont'd. 8.5 Programming Analog Rate Output (optional) Press PGM Button and display screen as shown in .igure #8.12 Figure 8.12 will appear. Program Analog Rate 4 mA value, which for standard analog output is 0. - Page 21 Replacement Parts List 2" to 14" .T194 Totalizer* .T194 Totalizer Gasket 521361 Register Bolt 101238 Battery Gasket Gear Box/Drop Pipe 501876 559635 560260 Hex Nut 100313 100313 111972 Prop Shaft Plug Assy 504903 534562 538340 Rear Bearing 124529 523557 124602 Inductor Assy w/Plug 558249 559627...
- Page 22 Replacement Parts List 16" - 72" Gear Box Assy. 510976 519481 Propeller* Cover Plate* 530520 539538 Hex Hd Cap Screw 134635 (16) 134651 (20) Cover Plate Gasket 512956 514316 Gasket Register Bar 559643 559643 Dummy Cover Plate Nuts 110932 111493 Provide Serial Number when Ordering ** 16"...
- Page 24 Sparling Instruments, Inc. Sparling Instruments, Inc. 4097 N. Temple City Blvd. • El Monte, CA 91731 • Ph (626) 444-0571 • Fax (626) 452-0723 Website: http://www.sparlinginstruments.com E-mail: sales@sparlinginstruments.com IDS 104/184/194 03/02 Copyright 2002 by Sparling Instruments, Inc. All rights reserved.
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