Vulcan-Hart VSX24D Installation, Operation & Service Parts Manual

Food steamers

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Service manual (80 pages)

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Page 1 VSX36G ML-52360 VSX42GT ML-52832 VSX24E ML-52164 VSX36E ML-52829 VSX42ET ML-52833 VSX24D ML-52827 VSX36D ML-52830 VSX42DT ML-52834 VSX36R ML-52831 VSX42RT ML-52835 V U L C A N - H A R T C O M P A N Y , P . O . B O X 6 9 6 , L O U I S V I L L E , K Y 4 0 2 0 1 - 0 6 9 6 , TEL. (502) 7 7 8 - 2 7 9 1 FORM 30798 (Rev.
Page 3: Important For Your Safety
IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, SHOULD ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER.
Page 4 GAS, ELECTRIC, REGENERATIVE OR DIRECT STEAM MODELS VSX24, VSX36 & VSX42 PLEASE KEEP THIS MANUAL FOR FUTURE REFERENCE Your Vulcan Steam Cooker is produced with quality workmanship and material. Proper installation, usage and maintenance of your steam cooker will result in many years of satisfactory performance.
Page 5 DESCRIPTION OPERATION (CONT’D.) OPERATING STEAMERS WITH INTERMITTENT PILOTS (GAS BASE GENERATORS ONLY) DAILY STARTING PROCEDURE CLEANING MAINTENANCE COOKING CHART TROUBLESHOOTING SERVICE COOKING COMPARTMENT CABINET BASE GENERATOR All Generators Gas Generators Electric Generators Regenerating (Steam Coil) Generators REPLACEMENT PARTS LIST PAGE 24, 25 25, 26 27-29...
Page 6: Installation Codes And Standards
Should it be necessary to disconnect the restraint, turn off the gas supply before disconnection. Reconnect the restraint before turning the gas supply on and returning the steamer to its installation position. INSTALLATION CODES AND STANDARDS Your Vulcan steamer must be installed in accordance with: PL-51218...
Page 7: Steam Connections
50 lb. per hour per compartment. A pressure reducing valve is furnished and set at 10 psig. Additional steam kettles and kettle modules can be interconnected to the steamer. Consult Vulcan-Hart for recommendations. Regenerating (Steam Coil) Generators (Fig’s. 5 & 6) The steam supply to the steam coils must be 15 psi at a minimum flow rate of 125 lb.
Page 8 Testing The Gas Supply System When test pressures exceed ⁄ generator and its individual shutoff valve must be disconnected from the gas supply piping system. When test pressures are ⁄ psig (3.45 kPa) or less, the generator must be isolated from the gas supply system by closing its individual manual shutoff valve.
Page 9 SERVICE CONNECTIONS DIRECT STEAM, VSX24D LEGEND COLD SUPPLY WATER CONNECTION: CONDENSER SUPPLY, AND BOILER FEED. STEAM SUPPLY CONNECTION: ⁄ ” NPT FOR STEAM COOKING (A STEAM PRESSURE REDUCING VALVE IS MOUNTED AS STANDARD AND SET FOR 10 PSI MAXIMUM INPUT TO UNIT).
Page 10 SERVICE CONNECTIONS DIRECT STEAM, VSX36D LEGEND COLD SUPPLY WATER CONNECTION: CONDENSER, AND BOILER FEED. STEAM SUPPLY CONNECTION: ⁄ ” NPT FOR STEAM COOKING. (A STEAM PRESSURE REDUCING VALVE IS MOUNTED AS STANDARD AND SET FOR 10 PSI MAXIMUM INPUT TO UNIT.) ELECTRICAL CONNECTION FOR CONTROLS: 120V/60HZ/1PH/300 WATT MAXIMUM, POWER SUPPLY WITH GROUNDING WIRE REQUIRED.
Page 11 SERVICE CONNECTIONS DIRECT STEAM, VSX42DT LEGEND COLD SUPPLY WATER CONNECTION: CONDENSER, AND BOILER FEED. STEAM SUPPLY CONNECTION: ⁄ ” NPT FOR STEAM COOKING. (A STEAM PRESSURE REDUCING VALVE IS MOUNTED AS STANDARD AND SET FOR 10 PSI MAXIMUM INPUT TO UNIT.) ELECTRICAL CONNECTION FOR CONTROLS: 120V/60HZ/1PH/300 WATT MAXIMUM, POWER SUPPLY WITH GROUNDING WIRE REQUIRED.
Page 12 SERVICE CONNECTIONS REGENERATING STEAM, VSX36R LEGEND STEAM SUPPLY CONNECTION: ⁄ ” NPT FOR STEAM INLET TO BOILER. (A STEAM PRESSURE REDUCING VALVE IS SHIPPED WITH THE UNIT AND MUST BE FIELD INSTALLED AND ADJUSTED FOR 15 PSI MAXIMUM TO THE UNIT.) ELECTRICAL CONNECTION FOR CONTROLS: 120V/60HZ/1PH/300 WATT MAXIMUM, POWER SUPPLY WITH GROUNDING WIRE REQUIRED.
Page 13 SERVICE CONNECTIONS REGENERATING STEAM, VSX42RT LEGEND STEAM SUPPLY CONNECTION: ⁄ ” NPT FOR STEAM INLET TO BOILER. (A STEAM PRESSURE REDUCING VALVE IS SHIPPED WITH THE UNIT AND MUST BE FIELD INSTALLED AND ADJUSTED FOR 15 PSI MAXIMUM TO THE UNIT.) ELECTRICAL CONNECTION FOR CONTROLS: 120V/60HZ/1PH/300 WATT MAXIMUM, POWER SUPPLY WITH GROUNDING WIRE REQUIRED.
Page 14 SERVICE CONNECTIONS GAS HEAT, VSX24G LEGEND GAS CONNECTION: ⁄ ” NPT. ELECTRICAL CONNECTION FOR CONTROLS: 120V/60HZ/1PH/300 WATT MAXIMUM, POWER SUPPLY WITH GROUNDING WIRE REQUIRED. (FOR OTHER THAN 120 VOLT SUPPLY CONSULT FACTORY FOR LOCATION OF THIS CONNECTION.) DRAIN: COMPARTMENT, BOILER AND EXHAUST GROUP APPROXIMATELY ⁄...
Page 15 SERVICE CONNECTIONS GAS HEAT, VSX36G LEGEND GAS CONNECTION: ⁄ ” NPT. ELECTRICAL CONNECTION FOR CONTROLS: 120V/60HZ/1PH/300 WATT MAXIMUM, POWER SUPPLY WITH GROUNDING WIRE REQUIRED. (FOR OTHER THAN 120 VOLT SUPPLY CONSULT FACTORY FOR LOCATION OF THIS CONNECTION.) DRAIN: COMPARTMENT, BOILER AND EXHAUST GROUP APPROXIMATELY ⁄...
Page 16 SERVICE CONNECTIONS GAS HEAT, VSX42GT LEGEND GAS CONNECTION: ⁄ ” NPT. ELECTRICAL CONNECTION FOR CONTROLS: 120V/60HZ/1PH/300 WATT MAXIMUM, POWER SUPPLY WITH GROUNDING WIRE REQUIRED. (FOR OTHER THAN 120 VOLT SUPPLY CONSULT FACTORY FOR LOCATION OF THIS CONNECTION.) DRAIN: COMPARTMENT, BOILER AND EXHAUST GROUP APPROXIMATELY ⁄...
Page 17 SERVICE CONNECTIONS ELECTRIC HEAT, VSX24E LEGEND JUNCTION BOX: J.I.C. 6X6X4 FOR ELECTRICAL SUPPLY CONNECTION FOR HEAT. ELECTRICAL CONNECTION FOR CONTROLS: 120V/60HZ/1PH/300 WATT MAXIMUM, POWER SUPPLY WITH GROUNDING WIRE REQUIRED. (NOT PROVIDED IF A STEP DOWN TRANSFORMER IS FURNISHED.) COLD SUPPLY WATER CONNECTION: COMPARTMENT DRAIN COLD WATER CONDENSERS.
Page 18 SERVICE CONNECTIONS ELECTRIC HEAT, VSX36E LEGEND JUNCTION BOX: J.I.C. 6X6X4 FOR ELECTRICAL SUPPLY CONNECTION FOR HEAT. ELECTRICAL CONNECTION FOR CONTROLS: 120V/60HZ/1PH/300 WATT MAXIMUM, POWER SUPPLY WITH GROUNDING WIRE REQUIRED. (NOT PROVIDED IF A STEP DOWN TRANSFORMER IS FURNISHED.) COLD SUPPLY WATER CONNECTION: COMPARTMENT DRAIN COLD WATER CONDENSERS.
Page 19 SERVICE CONNECTIONS ELECTRIC HEAT, VSX42ET LEGEND JUNCTION BOX: J.I.C. 6X6X4 FOR ELECTRICAL SUPPLY CONNECTION FOR HEAT. ELECTRICAL CONNECTION FOR CONTROLS: 120V/60HZ/1PH/300 WATT MAXIMUM, POWER SUPPLY WITH GROUNDING WIRE REQUIRED. (NOT PROVIDED IF A STEP DOWN TRANSFORMER IS FURNISHED.) COLD SUPPLY WATER CONNECTION: COMPARTMENT DRAIN COLD WATER CONDENSERS.
Page 20 START-UP TEST RUN After the appliance is installed and proper service connections have been made, thoroughly test the steam cooker before operation. Gas Powered Steam Generator 1. Open manual gas shutoff valve, and if the appliance has a manual blowdown valve, close it. Open left cabinet door and turn water fill and power switch ON.
Page 21 7. Turn power switch OFF. Amber light will go out. 8. Blow down boiler (see BLOW DOWN BOILER in this manual). Direct Steam Powered Cooker 1. Set both timer knobs to “0”. compartment doors and observe that no steam has entered cooking compartments.
Page 22: Operation
OPERATION WARNING: THE STEAMER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE STEAMER. COMPARTMENTS CONTAIN LIVE STEAM. STAY CLEAR WHILE OPENING EACH DOOR. CONTROLS — CABINET BASE GENERATOR (Fig. 13) Handhole Cover Assembly — when unbolted and removed, allows internal examination and cleaning of boiler if required.
Page 23 Boiler Blowdown Valve — plumbed to the drain pipe of the boiler, and when specified as automatic, will be a solenoid (electrically operated) valve which will close to assist in maintaining proper water level in the boiler and open whenever the steamer is turned off to blow down sediment and scalant that may be lodged in the chamber of the boiler.
Page 24 CONTROLS — COMPARTMENT (Fig. 14) The upper section of the steamer consists of two cooking compartments. Each compartment functions independently with its own controls, and is a separated, sealed steam chamber during the cooking operation. Gasket Plate Screw (Not Shown) — a stainless steel screw on the gasket plate immediately adjacent to each corner of the gasket allows adjustment of the gasket if necessary.
Page 25 Shutdown 1. Turn the boiler power switch to the OFF position to extinguish the pilot light. 2. To make the pilot light and main burners inoperable, turn the gas combination control valve clockwise until it stops (OFF position). 3. To completely shut off pilot light and main burners, close the main gas valve.
Page 26: Maintenance
The correct water level is a point one-half of the height of the glass. FLUE (GAS BASE GENERATOR ONLY) Annually check the flue when cool to be sure it is free of obstructions. Contact your Vulcan-Hart service representative for any other maintenance required.
Page 27: Cooking Chart
COOKING CHART The following table lists suggested cooking times and weights. These times, which will vary depending on initial product temperature, size, shape, etc., are approximate and should be adjusted to suit your operation. PRODUCTS TO BE COOKED IN SOLID PANS PRODUCT Eggs, Scrambled Rice, Long Grain (Cover with 4 cups water/lb.)
Page 28: Timer Setting
PRODUCTS TO BE COOKED IN PERFORATED PANS (Cont’d.) PRODUCT Salmon Fillets, Frozen, 8 Oz. Ea. Scallops, Fresh Scrod Fillets, Fresh Eggs Hard Cooked Soft Cooked Soft Yoke for Caesar Salad Chicken, Breasts, Legs, Thighs Turkey, Frozen Breasts (2) Cut Lengthwise Corned Beef Hot Dogs or Wieners Asparagus Spears...
Page 29: Cooking Hints
PRODUCTS TO BE COOKED IN PERFORATED PANS (Cont’d.) PRODUCT Corn Yellow Whole Kernel, Frozen Cobbettes, Frozen Corn-On-Cob, Fresh Peas, Green Potatoes, Whole Russet Spinach Chopped, Frozen Defrosted Fresh Cut Squash, Acorn, Halves Zucchini, Slices Frozen Mixed Vegetables Fruit, Blanch for Peeling Grapefruit Oranges Pineapple, Whole for Cutting...
Page 30: Troubleshooting
TROUBLESHOOTING PROBLEM Steamer Will Not Heat or Build Pressure Pilot Won’t Light Generator Leaks Water CAUSE 1. Problem with low water cut-off. 2. Problem with pressure switch. 3. Loose wiring. 4. Problem with combination control valve on gas base generator. 5.
Page 31 PROBLEM Compartment Won’t Heat Generator Off, Won’t Heat Generator Water Level Too High 1. Water feeder solenoid valve not Generator Steam Pressure Too High (Pressure Relief Valve Leaking), or Too Low (Below 10 psi When Controls Cut Heat Off) Steam Output Low as Compared to Usual Generator Performance Door Won’t Stay Closed...
Page 32 PROBLEM Steam Leak Around Door Heat Coming On Without Water (Dry Firing) Pressure Gauge Not Working Steam Leaking Inside Unit CAUSE 1. Worn gasket. 2. Drain line obstructed or not to an open gap drain. 3. Cold water condenser not spraying properly.
Page 33: Cooking Compartment
SERVICE These service procedures should only be performed by a qualified servicer. WARNING: THE STEAMER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE STEAMER. THE COOKING COMPARTMENTS CONTAIN LIVE STEAM. STAY CLEAR WHILE OPENING EACH DOOR. WARNING: BEFORE SERVICING, DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECT SWITCH TO INDICATE THAT...
Page 34 Local water conditions may cause excessive boiler scale build-up and cause the generator and compartment controls not to work. Proper periodic service must be performed as outlined in the operating and service instructions. It may also be necessary to install a water conditioner on the generator water feed.
Page 35 With the probe wire removed, check the probes and contactors in the following manner: 1. With an ohmmeter, check the probe at wire connection and shell. There should be no resistance present when the boiler is empty. If resistance is present, remove and clean the probes.
Page 36 On electric boilers, the high limit thermostat is located behind the contactor box cover. On electric boilers with two heating elements, the thermostat is connected to one of the heating element lugs. On electric boilers with four heating elements, the thermostat is located between the center pair of elements at the top of the elements.
Page 37 Boiler Blowdown Solenoid Valve Does Not Drain If your steamer has an automatic blowdown drain valve, when the blowdown button is depressed, the boiler blowdown valve opens. If your steamer has a manual blowdown drain valve, close it. The water contained in the boiler, being under pressure, should be blown through this valve and be noticeably visible exhausting out the steamer drain.
Page 38 Blow pilot flame out. The reading when the protection valve closes (drop-out point) should be at least 5 MV below first reading. If first reading is correct, but drop- out point is not, problem is in the combination control valve. An open circuit check of the thermocouple should give a meter reading of 30 to 40 MV.
Page 39: Replacement Parts List
ALL SERVICE PERSONNEL WHEN SERVICING THIS EQUIPMENT, USE ONLY CONTROLS ORIGINALLY SUPPLIED ON THIS EQUIPMENT BY VULCAN-HART COMPANY. DO NOT SUBSTITUTE. SUBSTITUTION OF CONTROLS AS STATED ABOVE WILL AUTOMATICALLY VOID THIS WARRANTY...
Page 40: Compartment Door
COMPARTMENT DOOR PL-50859...
Page 41 COMPARTMENT DOOR ILLUS. PART PL-50859 836976 Latch Plate Assy..1 840489 Pin - Lock ... 1 840487 Pin - Spring Tension ... 1 840484 Retaining Ring ... 1 840481 Pin - Latch ... 1 840500 Pin - Spring Tension ... 1 840477 Panel - Door ...
Page 42: Control Panel
CONTROL PANEL 9 T H R U 1 2 4 T H R U 7 PL-50794...
Page 43 CONTROL PANEL ILLUS. PART PL-50794 840829 Panel - Control ... 1 843808 Light - Indicator (Red) (Cooking) (120 V.) ... 1 843808 Light - Indicator (Red) (Cooking) (120 V.) ... 1 843781-3 Knob - Timer (60 Hz.) ... 1 843781-4 Knob - Timer (50 Hz.) ...
Page 44: Electrical Components
ELECTRICAL COMPONENTS PL-50796...
Page 45 ELECTRICAL COMPONENTS ILLUS. PART PL-50796 843946 Panel - Component ... 1 843947 Relay ... 1 WL-7-6 Lockwasher ... 4 SD-35-88 Screw ... 4 WL-7-6 Lockwasher ... 2 SD-35-88 Screw ... 2 840832 Switch - Pressure ... 1 840833 Transducer ... 1 WS-29-18 Washer ...
Page 46 PLUMBING PL-50797...
Page 47 PLUMBING ILLUS. PART PL-50797 FP-81-34 Tee ... 4 843948 Tubing ... 1 843949 Tubing ... 1 843834 Gauge - Pressure ... 1 FP-15-5 Elbow ... 1 843950 Pipe ... 1 843837 Valve - Intake Shut-Off ... 1 FP-47-4 Fitting - Compression ... 1 FP-15-5 Elbow ...
Page 48 LEVEL CONTROL BOX (36" & 42" GAS GENERATORS) PL-50611...
Page 49 LEVEL CONTROL BOX (36" & 42" GAS GENERATORS) ILLUS. PART PL-50611 880397 Connector 880675 Connector 817256 Box - Level Control ... 1 SC-53-5 Mach. Screw 10-24 x 817257 Cover - Level Control Box ... 1 817234-1 Control - Differential Level ... 1 817234-1 Control - Low Level ...
Page 50 GENERATOR CONTROL BOX (36" & 42" GAS & ELECTRIC) 1 0 - 1 1 PL-50612...
Page 51 GENERATOR CONTROL BOX (36" & 42" GAS & ELECTRIC) ILLUS. PART PL-50612 SC-66-2 Mach. Screw 6-32 x 817222 Valve - Cold Water Condenser ... 1 881551-1 Box - Boiler Control ... 1 SC-53-2 Mach. Screw 10-24 x 833488 Switch - Pressure ... 2 817264 Timer ...
Page 52 GENERATOR CONTROL BOX (24" GAS) 3 6 - 3 7 PL-50613 2 1 - 2 2 1 5 - 1 6...
Page 53 GENERATOR CONTROL BOX (24" GAS) ILLUS. PART PL-50613 817301-3 Bracket - Control Box Mtg..1 SC-53-41 Mach. Screw 833211 Lockwasher ... 2 SC-41-50 Cap Screw 817234-1 Control - Differential Level ... 1 SC-66-2 Mach. Screw 6-32 x 817234-1 Control - Low Level ... 1 833488 Switch - Pressure (Includes Screws &...
Page 54 GENERATOR CONTROL BOX (24" ELECTRIC) PL-50614 1 6 - 1 7...
Page 55 GENERATOR CONTROL BOX (24" ELECTRIC) ILLUS. PART PL-50614 817081 Box - Boiler Control ... 1 WS-3-45 Washer ... AR 817081-3 Bracket - Control Box Mounting ... 1 SC-53-41 Mach. Screw 907998 Locknut FP-54-8 Pipe 880395 Box - Entrance ... 1 907998 Locknut FE-23-87...
Page 56 GENERATOR CONTACTOR BOX & HEATER (LARGE SHELL) 1 - 2 1 1 - 1 2 PL-50615...
Page 57 GENERATOR CONTACTOR BOX & HEATER (LARGE SHELL) ILLUS. PART PL-50615 SC-41-19 Cap Screw WL-7-19 Lockwasher 817234-1 Control - Differential Level ... 1 SC-66-2 Mach. Screw 6-32 x 880410 Gasket - Boiler Heater ... 8 NS-15-11 Full Nut 817234-1 Control - Low Level ... 1 881236 Fuseholder (W/Transformer Only) ...
Page 58 GENERATOR CONTACTOR BOX & HEATER (SMALL SHELL) 24 - 25 PL-50616...
Page 59 GENERATOR CONTACTOR BOX & HEATER (SMALL SHELL) ILLUS. PART PL-50616 SC-66-2 Mach. Screw 6-32 x RS-30-9 Rivet - Dome .125 ... 2 817792 Bracket - Valve Retaining ... 1 817222 Valve - Cold Water Condenser ... 1 SC-41-19 Cap Screw WL-7-19 Lockwasher 817234-1...
Page 60 GENERATOR STEAM GENERATOR - LARGE & SMALL, REGENERATIVE & ELECTRIC STEAM GENERATOR - LARGE & SMALL, GAS PL-50617...
Page 61 GENERATOR ILLUS. PART PL-50617 NS-15-11 Full Nut WS-5-32 Washer ... 1 880534 Stud - Hand Hole (Large) ... 1 817024 Stud - Hand Hole (Small) ... 1 880359 Spider - Hand Hole (Large) ... 1 817023 Retainer - Hand Hole (Small) ... 1 880023 Gasket - Hand Hole (Large) ...
Page 62 REGENERATING STEAM BOILER 9 THRU 13 14 - 15 PL-50618...
Page 63 REGENERATING STEAM BOILER ILLUS. PART PL-50618 833152 Gauge - Pressure 0-31 P.S.I. 881057 Bracket - Pressure Gauge ... 1 881342 Trap - Steam Bucket ... 1 881865 Valve - (Auto Blowdown) Solenoid ... 1 880028 Valve - Pressure Regulating 880413 Valve - Pressure Relief 880410 Gasket - Boiler Heater ...
Page 64 GENERATOR COMBUSTION CHAMBER PL-50619 3 - 4 5 - 6...
Page 65 GENERATOR COMBUSTION CHAMBER ILLUS. PART PL-50619 FP-54-27 Nipple FP-23-24 Coupling - 817200 Sheet Metal Burner & Air Shutter Assy. (Nat.) ... AR 817924 Sheet Metal Burner & Air Shutter Assy. (Prop.) ... AR 817508 Thermocouple ... 1 817363-1 Pilot Body - Standard Ignition System ... 1 817916-1 Bracket - Mounting ...
Page 66 GENERATOR FRAME 16 THRU 23 PL-50620 6 - 7 - 8 4 - 5...
Page 67 GENERATOR FRAME ILLUS. PART PL-50620 881526 Leg - W/6" Adjustable Flange Foot ... 2 881536 Panel - Side ... 1 881540-1 Hinge - Bottom Right ... 1 841985 Base Door Assy. (Right - 36") ... 1 843909 Base Door Assy. (Right - 42") ... 1 842469 Base Door Assy.
Page 68 PANELS PL-50798...
Page 69 PANELS ILLUS. PART PL-50798 843831 Top - Housing ... 1 843830 Panel - Enclosure (R.H.) ... 1 SC-53-3 Mach. Screw 10-24 x NAME OF PART ⁄ Truss Hd., Slotted ... 2 AMT.
Page 70 ELECTRONIC IGNITION (GAS STEAMERS) ILLUS. PART PL-50991 821089-1 Orifice - Natural Gas Pilot ... 1 821089-2 Orifice - Propane Pilot ... 1 821089-3 Pilot Body - Electronic Ignition System ... 1 817362-1 Valve - Gas (Propane)(Elect. Ignition) ... 1 836914-2 Valve - Gas (Propane)(Standard Ignition) ...
Page 72 FORM 30798 (Rev. A, 10-95)

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Vulcan-Hart VSX24D Installation, Operation & Service Parts Manual

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