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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine. Manufacture Date Serial Number Model T33858 (Mfd. Since 03/23)
Pressure Gauge Regulator Pressure Gauge Air Filter Quick-Connect Ports Safety Relief Valve Regulator Machine Foot Drain (1 of 3) Valve Tank To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model T33858 (Mfd. Since 03/23)
Understanding these exceeds 150 PSI (cut-out pressure). items and how they work will help you understand the rest of the manual and minimize your risk of injury when operating this machine. Model T33858 (Mfd. Since 03/23)
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M. Regulator Knob: Adjusts pressure of air delivered to quick-connect ports. Turn clock- wise to increase pressure and counterclock- wise to decrease pressure. Figure 3. Location of pump and exhaust tube (shroud and control panel removed for clarity). Model T33858 (Mfd. Since 03/23)
Power.Cord.Included.............................. Yes Power.Cord.Length.............................. 72.in. Power.Cord.Gauge............................14.AWG Plug.Included................................Yes Included.Plug.Type..............................5-15 Switch.Type............................Pressure.Switch Motors: Main Horsepower............................1-1/2.HP Phase............................. Single-Phase Amps................................12A Speed..............................3400.RPM Type..........................Capacitor-Start.Induction Power.Transfer............................Direct Bearings......................Shielded.&.Permanently.Lubricated Model T33858 (Mfd. Since 03/23) Model T33858 Page 1 of 2...
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Construction Information Tank................................Steel Valves................................. Brass Motor/Pump.Shroud..........................Plastic Paint.Type/Finish............................ Enamel Other Specifications: Country.of.Origin..............................China Warranty................................1.Year Serial.Number.Location............................ID.Label Sound.Rating...............................62.dB Features: Sound.Rating.of.Only.62.dB.at.10.ft. 6-Gallon.Tank.with.Maximum.Airflow.of.3.5.SCFM.at.90.PSI Oil-Free.Twin.Cylinders Ball-Valve.Drain.Control Included.Air.Regulator.for.Airflow.Adjustment Two.Quick-Coupler.Hose.Connections Model T33858 (Mfd. Since 03/23) Page 2 of 2 Model T33858...
Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model T33858 (Mfd. Since 03/23)
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Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model T33858 (Mfd. Since 03/23)
Do not use compres- moving or servicing to prevent impact injuries, soft sor to inflate low-pressure objects that are likely to tissue injuries, and burns. burst (like children’s toys). -10- Model T33858 (Mfd. Since 03/23)
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Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -12- Model T33858 (Mfd. Since 03/23)
Figure 7. Minimum working clearances. Children and visitors may be seriously injured if unsuper- vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use. -14- Model T33858 (Mfd. Since 03/23)
After running compressor for 15 minutes, move pressure switch lever to OFF position to turn machine OFF. Eye injury hazard! Always wear safety glasses when Turn drain valve handle to closed position. handling pressurized air system. -15- Model T33858 (Mfd. Since 03/23)
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11. Open drain valve to drain moisture from tank, then close drain valve. Releasing air through safety relief valve Congratulations! Test Run is complete. can be extremely loud. Protect hearing with ANSI-approved hearing protection in following step. -16- Model T33858 (Mfd. Since 03/23)
Regardless of the content in this sec- 14. Disconnects hose from compressor. tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. 15. Opens drain valve to drain any condensation from tank.
Figure 14. Example of male and female fittings. at least 20 feet away from the operation. The outlet ports on the T33858 are universal Diameter quick-connect couplers with a coupling size of "...
Airflow Delivery (CFM) The first consideration when choosing an air tool The Model T33858 has a regulator and pressure is whether or not the air delivery is compatible with gauge for controlling and observing your line pres- your compressor. Smaller compressors, capable sure, allowing for very little setup.
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Connect other end of hose to air tool. Figure 19. Example of pushing coupler sleeve to release plug. Note: Refer to air tool instructions for speci- fications, method of connection, and proper use of tool. -20- Model T33858 (Mfd. Since 03/23)
Includes a case. serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to our website or latest catalog for additional recommended accessories.
The Model T33858 is an oil-free air compres- sor, so no lubrication is necessary. Refer to the • Damaged safety relief valve, pressure switch, instructions of any attached air tools to determine or drain valve.
— If filter is dirty or clogged, or there has been a drop in efficiency of compressor, replace cap. Proceed to Step 4. Replace filter, then install cap (refer to part #77 in Parts beginning on Page 35). -23- Model T33858 (Mfd. Since 03/23)
Note: If a fitting or valve continues to leak — If bubbles do not form, repeat at different after preceding steps, replace part. location. — If bubbles do form, proceed to Fixing Leaks. -24- Model T33858 (Mfd. Since 03/23)
If machine will be stored in/near direct sunlight, use cover that will block UV rays. DISCONNECT MACHINE FROM POWER! Releasing air through safety relief valve can be extremely loud. Protect hearing with ANSI-approved hearing protection while performing following step. -25- Model T33858 (Mfd. Since 03/23)
3. Fix/replace fan cover; replace loose/damaged fan. 4. Motor bearings at fault. 4. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 5. Compressor pump at fault. 5. Compressor piston rod/bearings/crankshaft is worn. Rebuild or replace pump. -26- Model T33858 (Mfd. Since 03/23)
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7. Head gasket or valve body gasket leaking. 7. Remove cylinder head and replace gasket(s). 8. Worn pump piston rings. 8. Inspect and replace pump piston rings. 9. Broken crankshaft or connecting rod. 9. Replace or rebuild compressor pump. -27- Model T33858 (Mfd. Since 03/23)
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1. Replace air filter (Page 23). knocking. 2. Excess carbon build-up on piston or valves. 2. Take compressor to authorized service center. 3. Piston assembly loose. 3. Inspect and repair piston and connecting rod. -28- Model T33858 (Mfd. Since 03/23)
Figure 26. Location of filter assembly base and shroud cap screws. Use safety relief valve to reduce tank pres- sure to less than 10 PSI. Open drain valve to release any remaining air (see Figure 25). -29- Model T33858 (Mfd. Since 03/23)
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Seal ring pro- vides sufficient sealing. 11. Install motor/pump shroud with screws removed in Steps 5–6. 12. Install filter assembly. Figure 28. Location of check valve cap (control 13. Close drain valve. panel removed for clarity). -30- Model T33858 (Mfd. Since 03/23)
To adjust cut-in/cut-out settings: Cut-In/ Cut-Out Operate compressor and record cut-in and Adjustment cut-out pressures. Screw DISCONNECT MACHINE FROM POWER! Figure 31. Location of cut-in/cut-out adjustment screw. -31- Model T33858 (Mfd. Since 03/23)
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If compressor does not automatically turn OFF at 150 PSI, turn machine OFF before pressure reaches 155 PSI. Adjust pressure switch settings until cut- out pressure is 150 PSI or lower. -32- Model T33858 (Mfd. Since 03/23)
Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -33- Model T33858 (Mfd. Since 03/23)
SECTION 9: PARTS To order parts, contact MEGA by phone at (832) 415-6995 or email at CS@megacompressor.com. Main -35- Model T33858 (Mfd. Since 03/23)
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PIPE NIPPLE 1/4" PT FLANGE NUT M5-.8 PIPE FITTING NUT G 3/8" CRANKCASE LEFT GASKET 7.5 X 14.5 X 1.5MM PAPER BALL BEARING 6203-2RS POWER CORD 14G 3W 72" 5-15P STATOR FILTER ROTOR PIPE FITTING G 1/4" -36- Model T33858 (Mfd. Since 03/23)
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -37-...
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