Vertiv NetSure 584130100 Installation Manual
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Vertiv NetSure 584130100 Installation Manual

Vertiv NetSure 584130100 Installation Manual

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NetSure™
Inverter System
Installation Manual
Specification Number: 584130100

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Summary of Contents for Vertiv NetSure 584130100

  • Page 1 NetSure™ Inverter System Installation Manual Specification Number: 584130100...
  • Page 2 The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions.

  • Page 3: Table Of Contents

    7 Initially Starting and Checking System Operation ....................31 7.1 Initial Startup Preparation ..............................................31 7.2 Initially Starting the System .............................................. 31 7.3 NCU Controller Initialization ............................................. 31 7.4 Checking System Status ..............................................32 Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 4: Admonishments Used In This Document

    (ISO) SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 5: Important Safety Instructions

    Refer to Section 4154 (provided with your customer documentation) for Safety and Regulatory Statements. Déclarations de Sécurité et de Réglementation Reportez-vous à la Section 4154 (fourni avec les documents de votre client) pour les déclarations de sécurité et de réglementation. Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 6 Vertiv™ NetSure™ Inverter System Installation Manual This page intentionally left blank. Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 7: Customer Documentation Package

    Vertiv™ NetSure™ Inverter System Installation Manual 1 Customer Documentation Package This document (IM584130100) provides Installation Instructions for the Vertiv™ NetSure™ Inverter System: Spec. No. 584130100. Table 1.1 Inverter System Configurations List Number Configuration 584130100 List 01 19”, 5 kVA maximum, Bulk Output Shelf 584130100 List 01E 19”, 6 kVA maximum, Bulk Output Shelf...

  • Page 8: Installation Acceptance Checklist

     External Alarm, Reference, Monitoring, and Control Connections Made  NCU Controller Ethernet Connection Made Installing the Inverter Modules  Inverter Modules Installed Initially Starting the System  System Started and Checked Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 9: Installing The System

    Secure the relay rack to the floor per site requirements. Refer to “General Requirements” on page 3. Ventilation Requirements Refer to the “General Requirements” on page 3. Relay Rack Floor Mounting Dimensions Refer to Figure 3.1 and Figure 3.2 for relay rack floor mounting dimensions. Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 10 17.500 15.031 12.531 9.871 Masked for Frame Ground Lug 0.281 Dia. Holes on 0.625 Centers (Top of Rack, 1 Place) 1.250 Part No. 559819 2.580 Notes: 1. All dimensions are in inches. Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 11: Securing The System To A Relay Rack Or A Cabinet Equipment Rack (If Required)

    This system is designed to mount in a standard 19” or 23” wide relay rack or equipment rack (depending on configuration) having 1-3/4” multiple drillings. Refer to System Application Guide SAG584130100 for overall dimensions and a list of available relay racks. Procedure Position the system in the relay rack or cabinet equipment rack. Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 12: Setting Switches

    Procedure Ensure SW1 is set per Table 4.1. Refer to Figure 4.1 for circuit card and switch location. Table 4.1 IB2 Controller Interface Board Switch Setting DIP Switch SW1 Setting IB2-1 Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 13: Making Electrical Connections

    NEC is not recognized, follow applicable codes. For wire size, branch circuit protection, crimp lug, and general wiring recommendations; refer to System Application Guide SAG584130100. Lugs must be crimped per lug manufacturer’s specifications. Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 14: Relay Rack / Cabinet Frame Grounding Connection

    Figure 5.1 Relay Rack Frame Grounding Connection Points Frame Ground Connection Point Frame Ground (1/4” clearance holes on 5/8” centers) Connection Point (1/4” clearance holes on 5/8” centers) Top View (Typical Relay Rack) Top View (Typical Relay Rack) Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 15: System Shelves Frame Grounding Connections

    SAG584130100 for ground lead size recommendation and lug selection. Torque hardware as indicated in Figure 5.2. Figure 5.2 Typical Location of Grounding Electrode Terminal Rear Frame Ground Location Frame Ground One 1/4-20 Swage Nut (Hardware Provided Loose) Recommended Torque: 84 in-lbs. Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 16: Nominal 120 Vac Input And Equipment Grounding Connections

    Connect equipment grounding leads to the frame ground stud using installer-provided lug and factory-supplied mounting hardware. Torque connection to value shown in Figure 5.3. After all AC input and equipment grounding connections have been made and checked, reinstall the rear access cover. Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 17 35 lbf.in (3.95 N.m) 14 AWG to 10 AWG 40 lbf.in (4.52 N.m) 8 AWG 120 lbf.in (13.56 N.m) 6 AWG to 2/0 AWG AC Input Feed Line Terminal Block 120 VAC, 50 / 60 HZ, Neutral Single Phase Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 18: Nominal -48 Vdc Input Connections

    Connect the DC input leads to the appropriate DC input terminals inside the inverter module mounting shelf(s) as shown in Figure 5.4. Torque connections to value shown in Figure 5.4. After all DC input connections have been made and checked, reinstall the rear access cover. Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 19 584130100 List 02E 584130100 List 01 584130100 List 02 584130100 List 04E 584130100 List 03E 584130100 List 03 584130100 List 04 584130100 List 06E 584130100 List 05E 584130100 List 05 584130100 List 06 Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 20 Inverter Module Inverter Module Position Position Position Mounting Mounting Mounting #4 and #5 #2 and #3 Position Position Position #4 and #5 #2 and #3 584130100 List 05 584130100 List 05E Rear Rear Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 21 #5 and #6 #3 and #4 #1 and #2 Mounting Mounting Mounting Position Position Position #5 and #6 #3 and #4 #1 and #2 584130100 List 06 584130100 List 06E Rear Rear Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 22: Ac Neutral Reference Point (When Dc Input Source Only Connected)

    "Neutral" busbar needs to be removed first in the position where the bonding busbar will be secured. Secure the bonding busbar with the hardware previously removed. Torque the connections as indicated in Figure 5.5. Reinstall the rear access cover. Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 23 List 03 List 01E, 02E, 03E, 04, 04E, 06, 06E Similar Bonding busbar in flipped-over position and secured to AC output “Neutral” busbar. Torque to 20 in-lb. List 03, 01E, 02E, 03E, 04 Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 24: Nominal 120 Vac Output Connections

    5.8.2 List 02, 02E, 04, 04E, 06, and 06E (NEMA output) Procedure Refer to Figure 5.7 as this procedure is performed. Connect the AC output leads to the NEMA 5-15R receptacles provided on the front of the system. See Figure 5.7. Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 25 Neutral 584130100 List 05 Wire Size Capacity: 20 AWG to 4 AWG. Line 584130100 List 05E Similar Recommended Torque: 26 in-lbs. Neutral Rear Panel Removed in Illustration 120 VAC Output Line Neutral Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 26 NEMA 5-15R 15 A, 120 VAC Outlets 584130100 List 06 584130100 List 06E Similar Qty. 8 NEMA 5-15R 15 A, 120 VAC Outlets Front Qty. 8 NEMA 5-15R 15 A, 120 VAC Outlets Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 27: External Alarm, Reference, Monitoring, And Control Connections

    Figure 5.8 External Alarm, Reference, Monitoring, and Control Connections Locations 584130100 List 01 Shown. Other Configurations Similar. NCU Controller IB2 (Controller Interface Front Board) Slide Out Tray Rear Rear Panel Removed in Illustration Customer Interface Board EPO Board IB4 Board Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 28: Ib2 (Controller Interface Board) Connections (If Required)

    Temperature Probes NOTE! Each temperature probe consists of two or three pieces that plug together to make a complete probe. See SAG584130100 for part numbers and descriptions. Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 29 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 DIGITAL INPUTS RELAY OUTPUTS Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 30 Refer to the configuration drawing IB2-1 DI6 (C-drawing) supplied with your system for J4-5 – your system’s specific configuration. J5-2 IB2-1 DI7 J5-1 – J5-4 IB2-1 DI8 J5-3 – J5-5 DC- (200mA) J5-6 DC+ (0V) Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 31 Refer to the configuration drawing (C- drawing) supplied with your system for your system’s specific J8-6 configuration. IB2-1 DO6 J8-4 J8-2 J9-5 IB2-1 DO7 J9-3 J9-1 J9-6 IB2-1 DO8 J9-4 J9-2 Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 32: Customer Interface Board Connections

    The EPO alarm from the controller will extinguish. The controller will not issue an alarm for this condition. Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 33 10. EPO LINK 1 and 2 (X5 pins 2 and 4): link closed = normal operation, link open = EPO activated. (customer can replace the EPO link with an emergency switch on site) Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 34: Ncu Controller Ethernet Connection (If Required)

    IB4 board location. Refer to Figure 5.12 for Ethernet port location and Table 5.3 for pin outs. Use shielded Ethernet cable (grounded at both ends). Note that the IB4 board’s RJ-45 jack is connected to chassis ground. Refer to the NCU Instructions (UM1M830BNA) for operational details. Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 35 Rear Panel Removed Other Configurations Similar. in Illustration USB-B Port (Factory connected to NCU Controller backplane.) USB-A Port IB4 Board (not used) 10M Ethernet Port (RJ-45) (to connect to Local Area Network) Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 36: Installing Inverter Modules

    After the inverter modules are physically installed in the mounting shelf(s), they are ready for operation within 60 seconds after power is supplied to them. Figure 6.1 Installing Inverter Modules Latch Screw Handle Open the handle Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 37: Initially Starting And Checking System Operation

    The NCU is factory configured for use with this inverter system and no adjustment is required. Refer to the separate NCU User Manual supplied with your system for complete controller operating information. Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 38: Checking System Status

    Verify there are no external alarms, and the local indicators are as shown in Table 7.1. Table 7.1 Status and Alarm Indicators Component Indicator Normal State Status (Green) Minor Alarm (Yellow) Critical or Major Alarm (Red) Power (Green) Inverter Protection (Yellow) Modules Alarm (Red) Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 39 Vertiv™ NetSure™ Inverter System Installation Manual Connect with Vertiv on Social Media https://www.facebook.com/vertivI https://www.instagram.com/vertiv/ https://www.linkedin.com/company/vertiv/ https://www.twitter.com/vertiv/ Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 40 Vertiv.com | Vertiv Headquarters, 505 N Cleveland Ave, Westerville, OH 43082, USA © 2023 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness here, Vertiv Group Corp.

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