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Summary of Contents for Vertiv NetSure 584130100
- Page 1 NetSure™ Inverter System Installation Manual Specification Number: 584130100...
- Page 2 The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions.
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Page 3: Table Of Contents
Vertiv™ NetSure™ 7100 Inverter System Installation Manual TABLE OF CONTENTS Admonishments Used in this Document ......................... iv Important Safety Instructions ............................. v Static Warning ..................................vii 1 Customer Documentation Package ..........................1 2 Installation Acceptance Checklist ..........................2 3 Installing the System ............................... 3 3.1 General Requirements ................................................ -
Page 4: Admonishments Used In This Document
Vertiv™ NetSure™ Inverter System Installation Manual Admonishments Used in this Document will likely DANGER! Warns of a hazard the reader be exposed to that will result in death or serious injury if not avoided. (ANSI, OSHA) could WARNING! Warns of a potential hazard the reader... -
Page 5: Important Safety Instructions
Vertiv™ NetSure™ 7100 Inverter System Installation Manual Important Safety Instructions Safety Admonishments Definitions Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page iv. General Safety DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES. - Page 6 Vertiv™ NetSure™ Inverter System Installation Manual Personal Protective Equipment (PPE) DANGER! ARC FLASH AND SHOCK HAZARD. Appropriate PPE and tools required when working on this equipment. An appropriate flash protection boundary analysis should be done to determine the “hazard/risk” category, and to select proper PPE.
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Page 7: Static Warning
Vertiv™ NetSure™ 7100 Inverter System Installation Manual Static Warning This equipment contains static sensitive components. The warnings listed below must be observed to prevent damage to these components. Disregarding any of these warnings may result in personal injury or damage to the equipment. - Page 8 Vertiv™ NetSure™ Inverter System Installation Manual This page intentionally left blank. viii...
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Page 9: Customer Documentation Package
Vertiv™ NetSure™ 7100 Inverter System Installation Manual 1 Customer Documentation Package This document (IM584130100) provides Installation Instructions for the Vertiv™ NetSure™ Inverter System: Spec. No. 584130100. NOTE! These instructions apply to the stand-alone configurations listed in Table 1.1. For the integrated configurations, instructions are provided in the power system documentation. -
Page 10: Installation Acceptance Checklist
Vertiv™ NetSure™ Inverter System Installation Manual • Inverter Instructions: UM1I1201000 • Engineering Drawings SD584130100 T584130100 • Also provided on the USB drive are the controller configuration files loaded into the controller as shipped and a controller configuration drawing (C-drawing). For factory settings of all configurable controller parameters, refer to the controller configuration drawing (C-drawing) supplied with your system. -
Page 11: Installing The System
Vertiv™ NetSure™ 7100 Inverter System Installation Manual 3 Installing the System 3.1 General Requirements • The installer should be familiar with the installation requirements and techniques to be used in securing the relay rack (if furnished) to the floor. •... - Page 12 Vertiv™ NetSure™ Inverter System Installation Manual Figure 3.1: Relay Rack Floor Mounting Dimensions - 23” 24.750 1.125 22.500 0.437 Dia. (12 Places) 1.00 2.00 2.00 15.000 5.00 Masked for Frame Ground Lug 2.00 0.281 Dia. Holes on 0.625 Centers 2.00 (Top of Rack, 2 Places) Part No.
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Page 13: Securing The System To A Relay Rack Or A Cabinet Equipment Rack (If Required)
Vertiv™ NetSure™ 7100 Inverter System Installation Manual Figure 3.2: Relay Rack Floor Mounting Dimensions - 19” 20.38 2.13 16.13 0.875 Dia. 3.44 13.50 (8 Places) 15.00 12.53 Masked for Frame Ground Lug 9.88 0.281 Dia. Holes on 0.625 Centers (Top of Rack, 2 Places) 1.24... -
Page 14: Setting Switches
Vertiv™ NetSure™ Inverter System Installation Manual Secure the system to the relay rack or cabinet equipment rack using hardware as shown in Figure 3.3 (see Figure 3.3 for recommended torque). Use grounding washers as indicated in Figure 3.3. NOTE! Install (orient) the ground washers so the teeth dig into the mounting angles for a secure ground connection. -
Page 15: Making Electrical Connections
Vertiv™ NetSure™ 7100 Inverter System Installation Manual Figure 4.1 IB2 Controller Interface Board Switch Location and Setting Switch SW1 is located in this corner of the IB2 circuit card. IB2 Assembly Front IB2 (Controller Interface 584130100 List 01 Shown. Board) Slide Out Tray Other Configurations Similar. -
Page 16: Relay Rack / Cabinet Frame Grounding Connection
Vertiv™ NetSure™ Inverter System Installation Manual 5.3 Relay Rack / Cabinet Frame Grounding Connection For relay rack / cabinet frame grounding requirements, refer to the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC), applicable local codes, and your specific site requirements. -
Page 17: Nominal 120 Vac Input And Equipment Grounding Connections
Vertiv™ NetSure™ 7100 Inverter System Installation Manual 5.5 Nominal 120 VAC Input and Equipment Grounding Connections The AC input connections are made to the inverter module mounting shelf(s) comprising the system. Refer to Figure 5.2 to identify the shelf. Procedure Refer to Figure 5.3 as this procedure is performed. - Page 18 Vertiv™ NetSure™ Inverter System Installation Manual Figure 5.2 System Shelves Identification List 05 and List 06 Shown. Front View Other Configurations Similar. IB2 Controller Inverter Module Shelf(s) Interface Board (slide out panel) (For Stand-Alone Systems Only) NCU Controller AC Distribution Shelf(s)
- Page 19 Vertiv™ NetSure™ 7100 Inverter System Installation Manual Figure 5.3 Nominal 120 VAC Input and Equipment Grounding Connections AC Input Feed Terminal Blocks 120 VAC, 50 / 60 HZ, Single Phase FRAME GROUND Neutral Line One or Two M4 x 7mm Stud(s) and Hardware.
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Page 20: Nominal -48 Vdc Input Connections
Vertiv™ NetSure™ Inverter System Installation Manual 5.6 Nominal -48 VDC Input Connections The DC input connections are made to the inverter module mounting shelf(s) comprising the system. Refer to Figure 5.2 to identify the shelf. NOTE! If inverter system is not provided with an AC input source and is only powered from a DC source, an AC "Neutral"... - Page 21 Vertiv™ NetSure™ 7100 Inverter System Installation Manual Figure 5.4 Nominal -48 VDC Input Connections (cont’d on next page) DC Input Feed Terminations 1/4-20 Studs and Hardware. Recommended torque: 58 in-lbs. Module mounting positions (for each FRAME GROUND shelf) are numbered starting with #1...
- Page 22 Vertiv™ NetSure™ Inverter System Installation Manual Figure 5.4 Nominal -48 VDC Input Connections (cont’d from previous page) DC Input Feed Terminations 1/4-20 Studs and Hardware. Recommended torque: 58 in-lbs. Module mounting positions (for each FRAME GROUND shelf) are numbered starting with #1...
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Page 23: Ac "Neutral" Reference Point
Vertiv™ NetSure™ 7100 Inverter System Installation Manual 5.7 AC "Neutral" Reference Point If the inverter system is not provided with an AC input source and is only powered from a DC source, an AC "Neutral" reference point must be provided by connecting the AC output neutral of the inverter shelf to frame ground using furnished P/N 60028467. Refer to the following procedure. -
Page 24: Nominal 120 Vac Output Connections
Vertiv™ NetSure™ Inverter System Installation Manual 5.8 Nominal 120 VAC Output Connections The AC output connections are made to the AC distribution shelf(s) comprising the system. Refer to Figure 5.2 to identify the shelf. 5.8.1 List 01, 03, and 05 (bulk output) Procedure Refer to Figure 5.6 as this procedure is performed. - Page 25 Vertiv™ NetSure™ 7100 Inverter System Installation Manual Figure 5.6 Nominal 120 VAC Output Connections, Lists 01, 03, 05 (Bulk Output) FRAME GROUND CONNECTION 120 VAC Output One M6 x 14mm Rear 584130100 List 01 Wire Size Capacity: 20 AWG to 4 AWG.
- Page 26 Vertiv™ NetSure™ Inverter System Installation Manual Figure 5.7 Nominal 120 VAC Output Connections, Lists 02, 04, 06 (NEMA Output) 584130100 List 02 Qty. 4 NEMA 5-15R Front 15 A, 120 VAC Outlets 584130100 List 04 Qty. 8 Front NEMA 5-15R...
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Page 27: External Alarm, Reference, Monitoring, And Control Connections
Vertiv™ NetSure™ 7100 Inverter System Installation Manual 5.9 External Alarm, Reference, Monitoring, and Control Connections The various circuit cards inside the system shelves contain external alarm, reference, monitoring, and control connectors. 5.9.1 External alarm, reference, monitoring, and control connection locations Refer to Figure 5.8. -
Page 28: Ib2 (Controller Interface Board) Connections (If Required)
Vertiv™ NetSure™ Inverter System Installation Manual 5.9.2 IB2 (controller interface board) connections (if required) The IB2 (Controller Interface Board) provides connection points for digital inputs, programmable relay outputs, and temperature probes. The IB2 interface board is mounted inside a slide-out tray in the AC distribution shelf. Refer to Figure 5.8 for location. - Page 29 Vertiv™ NetSure™ 7100 Inverter System Installation Manual Up to two (2) temperature probes can be connected to the temperature ports located on the IB2. Refer to Figure 5.9 for temperature port locations. The temperature probes can be programmed to monitor ambient temperature and/or battery temperature.
- Page 30 Vertiv™ NetSure™ Inverter System Installation Manual Table 5.1: Programmable Digital Inputs (Factory Default) – IB2 Programmable Factory Default Digital IB2 Pin No. Notes Digital Input Wiring Input Function J3-2 IB2-1 DI1 J3-1 – J3-4 IB2-1 DI2 J3-3 – J3-6 IB2-1 DI3...
- Page 31 Vertiv™ NetSure™ 7100 Inverter System Installation Manual Table 5.2: Programmable Relay Outputs (Factory Default) – IB2 Board Programmable IB2 Pin No. Alarms Assigned to this Relay (Default) Notes Relay Output J6-5 IB2-1 DO1 J6-3 J6-1 J6-6 IB2-1 DO2 J6-4 J6-2...
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Page 32: Customer Interface Board Connections
Vertiv™ NetSure™ Inverter System Installation Manual 5.9.3 Customer interface board connections The customer interface board provides the following functions. • RS485_1 (X4 pins 1 and 2): SM‐units connection. • RS485_2 (X5 pins 24 and 23): higher level connection. • V_REF (X5 pin 16): voltage measurement reference (‐48 VDC system side). - Page 33 Vertiv™ NetSure™ 7100 Inverter System Installation Manual Figure 5.10 Customer Interface Board Connections Rear Rear Panel Removed in Illustration 584130100 List 01 Shown. Other Configurations Similar. Customer Interface Board Notes: 1. RS485_1 (X4 pins 1 and 2): SM units connection.
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Page 34: Ncu Controller Ethernet Connection (If Required)
Vertiv™ NetSure™ Inverter System Installation Manual 5.10 NCU Controller Ethernet Connection (if required) The controller provides a Web Interface via an Ethernet connection to a TCP/IP network. This interface can be accessed locally on a computer and/or remotely through a network. The system has two Ethernet ports. One located on the NCU front panel and the other located on the IB4 board. - Page 35 Vertiv™ NetSure™ 7100 Inverter System Installation Manual WARNING! The intra-building port(s) of the equipment or subassembly is suitable for connection to intra-building or unexposed wiring or cabling only. The intra-building port(s) of the equipment or subassembly MUST NOT be metallically connected to the interfaces that connect to the OSP or its wiring.
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Page 36: Installing Inverter Modules
Vertiv™ NetSure™ Inverter System Installation Manual 6 Installing Inverter Modules Inverter modules can be inserted or removed with power applied (hot swappable). NOTE! Each inverter module locks into the module mounting shelf by means of a latch located on the bottom of the inverter module. -
Page 37: Initially Starting And Checking System Operation
Vertiv™ NetSure™ 7100 Inverter System Installation Manual 7 Initially Starting and Checking System Operation CAUTION! Performing various steps in the following procedures may cause a service interruption and/or result in the extension of alarms. Notify any appropriate personnel before starting these procedures. Also, notify personnel when these procedures are completed. -
Page 38: Checking System Status
Vertiv™ NetSure™ Inverter System Installation Manual Figure 7.1: NCU Local Indicators and Navigation Keys Minor Alarm Indicator (Yellow) Status Critical or Major Indicator Alarm Indicator (Green) (Red) M830B ATIS label 10/100M Ethernet Port (RJ-45) Port Menu Navigation Keys 7.4 Checking System Status Procedure Observe the status of the indicators located on the controller and inverters. - Page 39 Vertiv™ NetSure™ 7100 Inverter System Installation Manual Connect with Vertiv on Social Media https://www.facebook.com/vertivI https://www.instagram.com/vertiv/ https://www.linkedin.com/company/vertiv/ https://www.twitter.com/vertiv/...
- Page 40 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA © 2021 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness here, Vertiv Group Corp.
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