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Engcon S60 User Manual

Machine coupler
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User manual
MACHINE COUPLER
S60
Language
Country
Article 9000705 | Version 1.3
Original Instructions

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Summary of Contents for Engcon S60

  • Page 1 User manual MACHINE COUPLER Language Country Article 9000705 | Version 1.3 Original Instructions...
  • Page 2 Dear Customer, Thank you for choosing a product from engcon. engcon is the market leader in tiltrotators and tools for excavators. We represent innovation, knowledge and experience, and we develop our products with a focus on the customer's needs. Please visit our website for contact information and details about the rest of our product range.

  • Page 3: Table Of Contents

    Table of Contents Table of Contents 1. Introduction 1.1. General......................5 1.2. Scrapping and recycling.................. 5 1.3. Transport and storage..................5 1.4. Warranty......................6 1.5. Technical support and spare parts..............6 1.6. Product approval..................... 7 1.6.1. EU Declaration of Conformity..............7 2.
  • Page 4 7.1.1. Indications....................30 8. Decals 8.1. Warning decals....................32 8.1.1. Warning decals in cab................32 8.1.2. Warning decals on product..............33 9. Technical data 9.1. Machine hitch S60...................34 10. Glossary 10.1. Designations....................35 10.2. Abbreviations....................35 11. Service 11.1. Service record....................36...

  • Page 5: Introduction

    1.2. Scrapping and recycling engcon makes constant efforts to reduce its environmental impact. engcon's products comprise at least 99 per cent recyclable material. All assembly and service work must take place in compliance with legislation and ordinances governing the environment, health and occupational safety.

  • Page 6: Warranty

    1 Introduction 1.4. Warranty This product was designed, dimensioned and manufactured by engcon. It is forbidden to modify, alter or convert this product such that it no longer corresponds to the manufacturer's specifications. When replacing parts or making repairs, contact an authorized workshop.

  • Page 7: Product Approval

    The standards and regulatory directives have been applied and the product complies with the requirements for CE marking. This declaration and engcon's warranties will cease to be valid immediately if spare parts other than engcon original spare parts are used, or if any changes or other interventions are made without engcon's permission.

  • Page 8: Safety

    2 Safety 2. Safety 2.1. General It is important that you read and understand all warnings prior to installation work on this product or before you use it and any accessories supplied. The warning texts highlight potential risks and describe how to avoid them. The following warning levels are used in this user manual: DANGER Indicates that an accident will occur if the regulation is...

  • Page 9: Design And Function

    3 Design and function 3. Design and function 3.1. General The engcon machine coupler is mounted on the excavator's stick. The machine coupler renders tool attachment and detachment more efficient. DANGER Do not exceed tipping load limits. The weight of the product and the increased reach may impair stability.

  • Page 10: Overview

    3 Design and function 3.2.1. Overview Figure 1. Position Description Power supply Alarm indication Sensor, machine coupler hook Sensor, machine coupler ejector Sensor, quick coupler hook Sensor, quick coupler ejector Warning lamp Table 1. For indications, see section 7.1.1. Indications.

  • Page 11: Ec-Oil

    3 Design and function 3.3. EC-Oil engcon’s system for more efficient tool changes. It provides the ability to switch hydraulic tools without leaving the cab. The system is designed for maximum reliability in harsh environments. It is a fully hydraulic system that handles the connection of tools under full system pressure.

  • Page 12: Installation

    Welding is not permitted. It can have a negative impact on safety. Risk of personal injury and damage to property. For welding, contact your dealer or engcon Nordic AB. WARNING Beware of moving parts. A lack of awareness may lead to crush injuries.

  • Page 13: Locking Hydraulics

    The following mounting and installation instructions assume the excavator to be equipped with the appropriate locking hydraulics. If the base machine does not have locking hydraulics, contact engcon for reference to the recommended installation kit. DANGER Do not exceed tipping load limits. The weight of the product and the increased reach may impair stability.

  • Page 14: Attaching The Machine Coupler

    4 Installation 4.3. Attaching the machine coupler Before installation Check the tipping load limits. Take the product's weight and the increased reach into account. Installation may make it necessary to reduce the capacity of the tool. Position the base machine and machine coupler on a flat, non-slip surface.

  • Page 15: Electrical And Hydraulics

    4 Installation IMPORTANT Fill the bushings and the cavity in the stick with grease. Central lubrication only provides top-offs. 10. Insert the intended shaft journal. 11. Fit the shaft journal lock and make sure it locks correctly. Figure 7. 4.4. Electrical and hydraulics IMPORTANT Maintenance and repair of the electrical system may only be carried out by professionally qualified persons.

  • Page 16: Installing Hydraulic Hoses

    Technical data. As far as possible, use free return to tank. The back pressure in the return line should not exceed 360 psi. For EC-Oil S60 (DC2) Fit the hydraulic hoses as shown in Figure 10. Close (C) Open (O)

  • Page 17: Ec-Oil

    2. Install the connection block and its associated bolts and washers; torque tighten to 79 Nm. Position Part number Description 1071029 Cover plate S60 - without ECO-block 611041 Washer NL10-DPE 10,7x16,6x2,7 612019 Screw MC6S 10x35 12.9 ZFSHL ISO4762 1069516 Connection block ECO60 W-S60-quick hitch -left 612022 Screw MC6S 10x55 12.9 ZFSHL ISO4762...

  • Page 18: External Hose Connection

    Cover plate S60 - without side-block 611041 Washer NL10-DPE 10,7x16,6x2,7 612018 Screw MC6S 10x30 12.9 ZFSHL ISO4762 1071473 Side block S60 - for hose connection 612019 Screw MC6S 10x35 12.9 ZFSHL ISO4762 611515 Screw MC6S 10x50 12.9 ZFSHL ISO4762 7001838...

  • Page 19: Q-Safe

    Pipe Plug DIN 906 1/2" 180156 4.8. Q-Safe See separate installation instructions. Also available on the website or by contacting engcon. 4.9. On completion 1. Affix the warning decal supplied in a conspicuous place that does not distract the operator.

  • Page 20: Operation

    5 Operation 5. Operation 5.1. Before using Check your base machine manufacturer's recommendations for calculating tipping loads, and be sure to include the increased weight and reach the product entails. DANGER Do not exceed tipping load limits. The weight of the product and the increased reach may impair stability.

  • Page 21: Lifting Points

    The base machine must be equipped with a load- holding valve on the boom/stick and an overload warning when using a jacking point on the tiltrotator. Risk of injury and damage to property. 5.3. Changing tools The following instructions concern general operation of engcon machine couplers.

  • Page 22: Connecting Tools

    5 Operation 5.3.1. Connecting tools Activate the quick coupler lock function. Activate the hydraulics to operate the locking bolts. 3. Check that the indicator rod is out. Move the machine coupler toward the tool. Make sure the tool is positioned such that the shaft with the EC-Oil block is located closest to the base machine.
  • Page 23 5 Operation Raise the machine coupler minimally above the ground so that the tool engages the machine coupler. Activate the quick coupler lock function. The quick coupler lock is not fully connected to the attachment point until the hydraulic system is activated and the "open" indicator is no longer visible.

  • Page 24: Disconnecting Tools

    5 Operation Check that the machine coupler lock function has engaged: The closed position is achieved when the orange indicator rod no longer protrudes from the machine hitch. The sound and light signals will discontinue if the coupler is correctly connected. WARNING Stop work immediately and begin...
  • Page 25 5 Operation The locking cylinders are activated. The open position is achieved when the orange indicator rod is visible. Q-Safe: The sound and light signals are activated. CAUTION Use hearing protection when in close proximity to or operating the Q- Safe machine coupler when connected.

  • Page 26: Maintenance

    6 Maintenance 6. Maintenance 6.1. General Intervals for greasing and inspections to be performed by the user: - Daily, carried out on all configurations before the machine is put into use for the working day. - Every 8 operating hours, lubrication as per lubrication schedule. Complete the service record, section 11.1.

  • Page 27: Daily Inspections

    6 Maintenance 6.2. Daily inspections WARNING Avoid contact with hydraulic oil. Risk of burns. WARNING Never use your hands to search for leaks in the hydraulic system. Use the necessary protective equipment. Pressurized hydraulic oil can penetrate the skin. Risk of personal injury. WARNING Beware of moving parts.

  • Page 28: Special Maintenance

    Welding is not permitted. It can have a negative impact on safety. Risk of personal injury and damage to property. For welding, contact your dealer or engcon Nordic AB. WARNING Replace damaged or illegible signs and decals before using the machine. Risk of personal injury and damage to property.

  • Page 29: Tightening Torque

    6 Maintenance Replacing face seals Applies to hydraulic connectors on quick couplers. 1. Remove the existing face seal with the aid of a sharp tool. 2. Carefully install the new face seal by hand. REMARKS Install the tapered face seal with a Figure 14.

  • Page 30: Troubleshooting

    7 Troubleshooting 7. Troubleshooting 7.1. Q-Safe Figure 15. 7.1.1. Indications Position Behavior Indicates Remarks 1 flash Power supply OK Applies to DC2 without QSC *_*_*_ 2 flashes Power supply OK Applies to QSC **_**_**_ Constant light Power supply OK Applies to SS0-SS9 without 1 flash CAN time out Applies to QSC...
  • Page 31 7 Troubleshooting Position Behavior Indicates Remarks Constant light Connected tool Ejector sensor for machine quick coupler 1 flash Tiltrotator removed Applies to DC2 *_*_*_ Constant light Connected tool Hook sensor for the quick coupler under the tiltrotator 1 flash Tiltrotator removed Applies to DC2 *_*_*_ Constant light...

  • Page 32: Decals

    8 Decals 8. Decals Machine instructions, decals and warning signs must be kept clearly legible. Contact your supplier to order replacements. WARNING Replace damaged or illegible signs and decals before using the machine. Risk of personal injury and damage to property. 8.1.

  • Page 33: Warning Decals On Product

    8 Decals 8.1.2. Warning decals on product 8.1.2.1. 9000338 Figure 17. Warning decal on locking cylinder.

  • Page 34: Technical Data

    9 Technical data 9. Technical data 9.1. Machine hitch S60 Figure 18. Description Axle diameter (A) inch 2.36 Width (B) inch 13.3 Length (C) inch 18.9 Construction height inch 7.28 Weight* 396.8 Recommended 3045-3626 hydraulic pressure open/closed Max hydraulic 5076.3...

  • Page 35: Glossary

    Specifies the maximum weight the excavator is able to lift without tipping forward. 10.2. Abbreviations Term Description Warning light and sound that alerts if the bucket or other tool is incorrectly connected. engcon's standardized locking system for controlling all types of machine couplers and quick couplers.

  • Page 36: Service

    11 Service 11. Service 11.1. Service record On the service record, there is space to note actions performed on the product that these instructions for use refer to. Specify the date of the action, what was done and who did it. Service partners may also use a stamp in the space provided.
  • Page 37 11 Service Service- Date Operating Remark/Action Stamp/ interval hours Signature...
  • Page 38 11 Service Service- Date Operating Remark/Action Stamp/ interval hours Signature...
  • Page 39 11 Service Service- Date Operating Remark/Action Stamp/ interval hours Signature...
  • Page 40 11 Service Service- Date Operating Remark/Action Stamp/ interval hours Signature...
  • Page 41 Notes ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 42 Notes ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 43 Notes ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 44 North America Inc. 2666 State St. 9, Hamden, CT 06517 Phone +1 (203) 691 5920, northamerica@engcon.com www.engcon.com...

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