FMT Swiss AG 23 190 Operating Instructions And Safety Notes

FMT Swiss AG 23 190 Operating Instructions And Safety Notes

Manual flow meter

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OPERATING INSTRUCTIONS
AND SAFETY NOTES
Manual Flow Meter

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Summary of Contents for FMT Swiss AG 23 190

  • Page 1 OPERATING INSTRUCTIONS AND SAFETY NOTES Manual Flow Meter...
  • Page 2 Operating Instructions – Manual Flow Meter FMT Swiss AG This documentation is exclusively intended for the operating company and their staff. Without our written consent, the content of this documentation (textes, figures, drawings, charts, diagrams etc. ), must not be duplicated or distributed, neither in full or in part, utilized for the purpose of competition or passed on/made availabe to third parties.
  • Page 3: Table Of Contents

    Operating Instructions – Manual Flow Meter Table of Contents Introduction ________________________________________________________________________4 1.1. Preface ____________________________________________________________________________4 1.2. Obligations of the personnel ___________________________________________________________4 1.3. Symbols in this manual _______________________________________________________________4 1.3.1. Structure of the warning notes _________________________________________________________4 1.3.2. Hazard symbols _____________________________________________________________________5 1.3.3. General symbols _____________________________________________________________________5 Safety notes ________________________________________________________________________5 2.1.
  • Page 4: Introduction

    Please carefully read these operating instructions and observe in particular all safety notes! Our staff will be pleased to provide support if you have any questions about the product. Yours sincerely, FMT Swiss AG 1.2. Obligations of the personnel Before they start to work, all persons who are entrusted with work with manual flow meter, are obliged: –...
  • Page 5: Hazard Symbols

    Operating Instructions – Manual Flow Meter 1.3.2. Hazard symbols Symbol Meaning General hazard symbol. The warning note marked in this way contains supplementary information on the type of hazard. This symbol warns of dangerous electrical voltages. This symbol warns of a hazardous explosive atmosphere. 1.3.3.
  • Page 6: Intended Conditions Of Use

    Operating Instructions – Manual Flow Meter 2.2. Intended conditions of use The manual flow meter was designed and constructed for the precise measurement and registration of volumes of various media such as engine oils SAE 5 to 50 / gear oils SAE 80 to 240 (Item No. 19 698; 19698 950;...
  • Page 7: Design And Functional Description

    Operating Instructions – Manual Flow Meter NOTE Particular mention must be given to all local water protection regulations, ■ especially with regard to filling installations, which must be constructed, built, maintained and operated in such a way, that any risk of water pollution and/or any other environmental damage is excluded.
  • Page 8: Lcd Display

    Operating Instructions – Manual Flow Meter 4.1. LCD display The meter‘s LCD display is equipped with two numeric registers and different types of display modes showing information to the user only when it is actually needed with the operation / function going on at the moment.
  • Page 9: Measuring Chamber

    Operating Instructions – Manual Flow Meter 4.3. Measuring chamber The measuring chamber is located in the centre of the meter. There is a oval gear in the measuring chamber, set in rotation by the flow of liquid. Each revolution will generate an electrical pulse that is processed by the microprocessor on the control circuit board. The microprocessor uses a calibration factor (i.e.
  • Page 10: Assembly

    Operating Instructions – Manual Flow Meter Assembly The manual flow meter is supplied with assembly included. According to the version, accessories may be or must be mounted. NOTE Ensure cleanliness during installation and an exact connection and accurate ■ sealing. Installation The inlet and outlet of the manual flow meter are aligned in a straight axis and are equipped with a G 1/2“...
  • Page 11: Output Of Fluid During Standard Operation (Normal Mode)

    Operating Instructions – Manual Flow Meter NOTE For the display of total volumes, there are 6 digits available, plus two icons x10/x100. The increments are activated in the following sequence: 0,0 ---> 99999,9 ---> 999999 ---> 100000 x10 ---> 999999 x10 ---> 100000 x100 ---> 999999 x100 8.1.
  • Page 12: Resetting The Resettable Total Volume (Reset Total)

    Operating Instructions – Manual Flow Meter 8.1.2. Resetting the resettable total volume (RESET TOTAL) You can reset the resettable total only if you have reset the register of the partial volumes before. To reset the resettable total: press RESET for several seconds. The display will show the words RESET TOTAL (see fig.): You must carry out the following steps (in this order): 1.
  • Page 13: Resetting Partial Volumes

    Operating Instructions – Manual Flow Meter NOTE RESET TOTAL and absolute total (TOTAL) are not shown in this mode. However, the values nevertheless go up. You can check after fluid discharge. Wait for the default standby mode and press TOTAL shortly. 8.2.1.
  • Page 14: Calibration

    Operating Instructions – Manual Flow Meter 9.3. Calibration mode The manual flow meter offers the possibility to carry out a quick and precise electronic calibration by changing the calibration factor ( K FACTOR). There are two calibration procedures you may choose from: Calibration during simulated operation (requiring actual output of liquid to be carried out).
  • Page 15 Operating Instructions – Manual Flow Meter In order to confirm your choice, shortly press TOTAL while the display shows either USER or FACT. After re-start, the meter will use the new calibration factor you just confirmed. RESET long RESET short TOTAL long TOTAL short Time OL 1...
  • Page 16: Calibration During Simulated Operation

    Operating Instructions – Manual Flow Meter 9.3.2. Calibration during simulated operation This procedure is basically a simulated output of liquid into a calibration vessel under actual operating conditions (flow rate, viscosity etc.). The procedure must be carried out with utmost care. NOTE Absolutely bear in mind the following points in order to guarantee proper calibration:...
  • Page 17 Operating Instructions – Manual Flow Meter FILL LIQUID INTO CAL VESSEL Start simulated operation, but do not press any buttons yet. Simulated operation may be interrupted and continued as necessary. Continue filling the vessel until full mark is reached. It is not necessary to top out at any specific value.
  • Page 18 Operating Instructions – Manual Flow Meter PRESS TOTAL SHORTLY / SEVERAL SECS Value indicated will change as indicated by arrow: One increment per each time TOTAL is pressed. ■ Continuous if the TOTAL button is held down, ■ the first 5 increments slow, then fast. If you overshoot, go back to point 6 and ■...
  • Page 19: Changing The K Factor Directly

    Operating Instructions – Manual Flow Meter 9.3.4. Changing the K FACTOR directly This procedure is helpful for the correction of a mean error that may occur as a result of many output operations. In the event you observe a mean percentage error during normal meter operation you may carry out a correction by changing the valid User K Factor by that percentage.
  • Page 20 Operating Instructions – Manual Flow Meter LONG PRESS OF THE RESET BUTTON Changing valid K Factor directly: The word DIRECT is displayed, together with the calibration factor currently in use. An arrow at the bottom left of the display (pointing up or down) indicates the direction in which the displayed value is changed.
  • Page 21: Configuration Of The Meter

    Operating Instructions – Manual Flow Meter 10. Configuration of the meter The manual flow meter features a menu allowing the user to choose the main measuring unit: quarters (QTS), pints (PTS), litres (L), gallons (GAL). Combining partial-volume and total-volume units is possible as shown in the following table: Combination No.
  • Page 22: Maintenance

    Operating Instructions – Manual Flow Meter 11. Maintenance In general, the manual flow meter requires only very little maintenance. Due to the operator responsibilities the following components must be regularly checked to avoid the risk of environmental or equipment damage or personal injury: The meter housing must be regularly checked for damages.
  • Page 23: Cleaning The Measuring Chamber

    Operating Instructions – Manual Flow Meter 11.2. Cleaning the measuring chamber The measuring chamber of the manual flow meter can only be cleaned when the meter has been disconnected from the line or the nozzle. The inlet and outlet must be fully accessible. ATTENTION Never blow compressed air into the meter, since the resulting high speed of ■...
  • Page 24: Repair/Service

    The manual flow meter was developed and produced according to the highest quality standards. If a problem should occur despite all quality measures taken, please get in touch with our service contact partners: FMT Swiss AG Tel +49 9462 17-246 Fax +49 9462 1063 service@fmtag.ch...
  • Page 25: Ec Declaration Of Conformity

    Model type Manual flow meter, digital 23 190; 23 829; 23820 Diesel 23 190 870; 23829 870; 23 823 AdBlue® Function Measurement and registration of volumes of various media such as engine oils SAE 5 to 50 / gear oils SAE 80 to 240 (Item No.
  • Page 26: Exploded View, Manual Flow Meter

    Operating Instructions – Manual Flow Meter 16. Exploded view, manual flow meter Fig. 15-1: Exploded view, manual flow meter...
  • Page 27 Operating Instructions – Manual Flow Meter Item Quantity Designation Item No. Tapping screw 2,9x25 88 421 Tapping screw 2,9x19 88 425 O-ring NBR 70-15x1 00 725 Screw plug 88 414 Lock washer 88 248 Axle 88 415 O-ring FKM 80-16x1,8 88 427 O-ring FPM 80-19x2 88 428...
  • Page 28 FMT Swiss AG Fluid Management Technologies Swiss AG Gewerbestraße 6 6330 Cham / Switzerland Tel. +41 41 712 05 37 Fax +41 41 720 26 21 info@fmtag.com www.fmtag.com...

This manual is also suitable for:

23 82923820 diesel23 190 87023829 87023 823 adblue

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