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Operator’s Manual Light Tower LTV 4L/6L Machine Type Light Tower 5100065071 / 3300031821 Material Number 5100065071 Version Date 02/2023 Language [en-US]...
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Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecu- tion. Wacker Neuson America Corporation reserves the right to change its products and their technical specifications for further technical development at any time without any claim to changes to machines already delivered. The in- formation in the technical documentation supplied with the product applies in each case.
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California Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other repro- ductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproduc- tive harm.
Trailer .............................. 32 Flip-up Tongue ............................. 33 Towing the Machine .......................... 34 Commissioning Preparing the Machine for First Use .................... 35 Standard Racked Assembly......................... 35 Installing the Axle .......................... 36 [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
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Preparing for Maintenance........................ 79 Inspecting the Machine ........................ 79 Maintaining the Trailer ......................... 80 Checking and Draining the Containment System (if equipped) ............ 81 Cleaning the Machine .......................... 82 Operator’s Manual | 5100065071 | LTV 4L/6L | 02/2023 | [en-US]...
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Emissions Control Systems Information and Warranty: Kohler ............ 99 13.2 Emission Control System Background Information................ 99 13.3 Limited Defect Warranty for Exhaust Emission Control System ............ 100 Index ................................ 101 [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
From this point forward in this documentation, Wacker Neuson America Cor- poration will be referred to as Wacker Neuson or the manufacturer. For spare parts information, please see your Wacker Neuson dealer, or visit the Wacker Neuson website at http://www.wackerneuson.com/.
• Glare from the lights (lights may blind drivers of nearby motor vehicles if the lights are incorrectly positioned) • Fire hazards from improper refueling techniques • Fuel and its fumes • Electric shock and arc flash Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
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• Typical hazards related to towing a trailer on roads and highways To protect yourself and others, make sure you thoroughly read and under- stand the safety information presented in this manual before operating the machine. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
► To avoid possible damage from this type of hazard, obey all safety mes- sages that follow this signal word. Note: A Note contains additional information important to a procedure. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
• Are familiar with required safety devices The machine must not be accessed or operated by: • Children • People impaired by alcohol or drugs Application area Be aware of the application area. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
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• Keep the area under and around the light tower clear of people while raising and lowering the tower. • Do not move the light tower while it is operating or while the tower is raised. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
• Do not modify the machine without the express written approval of Wacker Neuson. Replacing parts and labels • Replace worn or damaged components. • Replace all missing and hard-to-read labels. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
• Do not run the machine if fuel leaks are present or the fuel lines are loose. • Do not smoke while operating the machine. • Do not run the engine near sparks or open flames. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
1-888-327-4236 (TTY: 1-800-424-9153); go to http://www.safer- car.gov; or write to: Administrator NHTSA 1200 New Jersey Avenue S.E. Washington, DC 20590 You can also obtain other information about your motor vehicle safety from http://www.safercar.gov [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
The metal halide or LED lights run off this power. Recepta- cle(s) are also provided to power auxiliary loads. The operator uses the con- trol panel to operate and monitor the machine. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
When the engine is running, move the circuit breakers to the ON posi- tion. To shut down the machine: Move the circuit breakers to the OFF position. Turn the key switch to the OFF position to stop the engine. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
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WARNING WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov California Proposition 65 Warning ADVERTENCIA Cáncer y daño reproductivo www.P65Warnings.ca.gov Cancer and Reproductive Harm AVERTISSEMENT Cancer ou malformations www.P65Warnings.ca.gov congénitales www.P65Warnings.ca.gov 5100045462 Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
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• Read and follow the engine starting instructions in this operator's man- ual. WARNING WARNING Electrical shock hazard ADVERTENCIA AVERTISSEMENT • Disconnect battery before servicing. 114891 • Read the operator’s manual. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
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Always use safety chains. Chains hold trailer if connection fails. You must: Cross chains underneath coupler. Allow slack for trailer to turn. Attach chain hooks securely to tow vehicle. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
Federal Motor Vehicle Standards in effect at the V.I.N./N.I.V. TYPE/TYPE DE VEHICULE: time of manufacture. The label includes the vehicle identification number (VIN) for the trailer. 174993 Skid drain access point 160604 [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
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Turn off breakers and engine. Loosen mast rotation knob and rotate tower forward. Tighten knob when tower is facing forward. Lower tower with winch. Lift pins and retract outriggers. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
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Federal Motor Vehicle Standards in effect at the V.I.N./N.I.V. TYPE/TYPE DE VEHICULE: time of manufacture. The label includes the vehicle identification number (VIN) for the trailer. 174993 [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Loading and transporting equipment • The transport vehicle or trailer can support the weight of the machine. • The wheels of the transport vehicle or trailer are chocked during the loading process. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
• The tower is completely lowered. • The winch (1) and light fixtures are facing forward. • Outriggers have been returned to their travel position. • Outrigger bars and jacks are locked in place. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Only drive the towing vehicle with trailer when you are confident in your ability to do so. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
• The trailer jacks are in the travel (horizontal) position. • The directional and running lights on the trailer function correctly. • The safety chains of the trailer are connected to the towing vehicle using a crisscross pattern. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Coupler maintenance A film of grease on the coupler extends coupler life and eliminates squeak- ing. Wipe the coupler clean and apply fresh grease each time the trailer is towed. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
Rotate the tongue into the storage position (2) and insert the pin (3). Install cotters (4) in all the pins. Towing Reverse the procedure when preparing the tongue for towing. wc_gr014010 Fig. 7: Cotter pin [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Towing Checklist on page Connect the machine to the towing vehicle and connect the lights. Rotate the trailer and tongue jacks to a horizontal position. Tow the machine as needed. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
Install the manual winch. Install the power winch. Light fixtures Install the light support bracket and light bar. Install the metal halide light fixtures. Install the LED light fixtures. Electrical assembly [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Lift the machine using appropriate lifting gear. For further information, see Lifting the Machine on page Locate the axle (1) and hardware bag 1. wc_gr014359 Fig. 9: Installing the axle Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
ð Eight flat washers (2) ð Eight M8 x 25 screws (3) Tighten the M8 x 25 screws to a torque of 16 Nm (11.5 ft. lbs.). Installing the Wheels Materials needed • Two wheels • Hardware bag 3 [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Tighten the lug nuts in a star pattern to a torque of 115 Nm (85 ft. lbs.). Installing the Outriggers and Swivel Jacks Materials needed • Two outriggers • Two swivel jacks Installing the outriggers Locate the locking pin (1) at the outrigger socket (2). Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
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Insert the locking pin through the aligned holes (top and bottom) to se- cure the swivel jack in place. Repeat steps 1 through 6 to install the second swivel jack on the other side. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
ð Three M12 serrated flange nuts (4) on each side of the tongue as- sembly wc_gr014386 Fig. 13: Tongue assembly hardware Tighten the screws to a torque of 106 Nm (78 ft. lbs.). Installing the swivel jack Locate the swivel jack (5). Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
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Fig. 15: Tongue harness and P-clamps Route the tongue harness (9) along the side of the tongue as shown in the illustration. Tighten screws on the P-clamps (10) until the P-clamps are completely closed. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Secure the mast assembly in place with a B21 flat washer (7) and an M20 lock nut (8). Note: Tighten the M20 lock nut to secure the mast assembly in place while allowing the mast assembly to rotate freely. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
Remove the nut (3) and remove the manual winch handle from the manual winch. Turn the manual winch handle so the handgrip is oriented as shown in the illustration. Install the manual winch handle and the nut. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Rotate the manual winch clockwise to take up any slack in the winch cable. 6.10 Installing the Power Winch Materials needed • Power winch • Hardware bag 7 Installing the power winch Remove the cover (1) from the power winch (2). Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
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Loosen the nut (9) on the winch cable retainer (10) and insert the free end of the winch cable through the winch cable retainer so approxi- mately 2.5 cm (1 in.) of winch cable extends beyond the winch cable retainer as shown in the illustration. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Secure the light support bracket (1) to the light mount bracket (2) with two M8 x 25 serrated flange screws (3) and two M8 lock nuts (4). Tighten the M8 x 25 serrated flange screws to a torque of 24 Nm (18 ft. lbs.). Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
Note: Use four light fixtures of the same kind. Do not combine metal halide light fixtures and LED light fixtures on the light bar. Similarly, do not combine 240W and 300W LED light fixtures. • Hardware bag 5 [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Connecting the wiring at the junction box Note: This procedure is the same for metal halide and LED light fixtures. Connecting the coiled cord Remove the screws and the cover plate from the junction box (1). Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
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Insert the light fixture cords through the appropriate four connectors (L1, L2, L3, L4). Approximately 1 cm (3/8 in.) of each light fixture cord jacket should extend into the junction box. Tighten the four connectors. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Exposure to carbon monoxide can kill you in min- utes. ► Position the machine so that exhaust will not enter any nearby struc- tures. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
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• All of the machine’s access doors/panels may be accessed. • The area to be illuminated is at or below the level of the lights. • There is room around the machine for the outriggers to be extended. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Grasp the light fixture and aim it to the left or right. If necessary, loosen the bracket nut (1) to allow movement of the fixture. wc_gr013747 Fig. 26: Aiming the light fixtures left or right Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
Crank the tongue jack down to raise the trailer tongue off the vehicle. Pull the outrigger lock pins (3) to release the outriggers. Pull both out- riggers (4) out until you feel the lock pin snap into place. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
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Insert the pins once the jacks are in position. Extend the jack(s) on the highest side(s) of the trailer until they rest firmly on the ground. Extend the remaining jacks until the trailer is level. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
► To prevent static electricity buildup when transferring the fuel from the pump to the container, place the fuel container on the ground. Hold the hose nozzle firmly against the side of the container while filling it. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Do not use the light tower if insulation on any of the electrical cords is cut or worn through. Bare wires in contact with the metal frame of the trailer or tower can cause electrocution. ► Repair or replace the cord before using the machine. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
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1/4 turn clockwise (“cable in” direction). The winch pawl must engage the winch gear teeth. When operating properly, the winch pawl makes a “clicking” sound when its handle is rotated clockwise. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
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Fig. 31: Telescoping winch—raising and lowering Continue to hold the telescope rotary switch until the tower is at the de- sired height. Release the switch when the tower is at the desired height. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
Lower the tower. Replace the winch cover, returning the unit back to its original configu- ration. Control Panels and Receptacles—Kohler 10 11 wc_gr013750 Fig. 33: Control panels and receptacles [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Tighten or replace as required. Review safety information Review and follow instructions provided in the “Safety” chapter at the begin- ning of this operator’s manual. For further information, see Safety on page Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
Immediately rotate and hold the starting key to the START position until the engine starts, then release the key. Allow the engine to warm up before operating the lights. Note: If the oil does not reach operating pressure within 30 seconds, [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
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► Turn off the lights before stopping the engine. Remove all connected loads from the machine. Turn the circuit breakers (1, 2, and 3) off. Rotate the starting key (5) to the OFF position. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
Note: After the starter motor has disengaged, the Safety On Timer is activated. This timer has a preset delay and allows oil pressure, high engine temperature, underspeed, and charge failure to stabilize without triggering the fault. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Press the Stop button (5) to de-energize the fuel solenoid. 7.10 Machine Monitoring Engine and generator information is displayed on the LCD panel. The user can scroll through the screens to monitor machine parameters. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
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60 Hz under a no-load condition. If the frequency is too high, check the engine rpm. wc_gr012361 Displays the engine rpm. wc_gr012364 Displays the metered usage of the machine in hours (h) and minutes (m). wc_gr012356 [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
• Time to maintenance—air filter (4) • Time to maintenance—fuel filter (5) During a warning alarm condition, the LCD panel displays the type of warn- ing alarm. The machine is not shut down. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
After the required maintenance has been completed, perform the following procedure to reset a maintenance timer. Use the up and down arrows (1) to navigate to the applicable screen. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
This configuration mode allows the operator to configure the module through its display without the use of the Deep Sea computer software. Use the controller’s buttons to navigate through the menu and change the parameters. wc_gr014008 Fig. 42: Controller buttons Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
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12. To save and exit the editor, press and hold Auto. To exit without sav- ing, press and hold Stop. Note: In the table below, the bold entry choices are required for Auto Mode. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
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Auto Mode #4 Scheduler (0) = Scheduler, (1) = Location ((1) Clears all Scheduler entries) Load Mode #4 Scheduler (0) Run, No-Lamps, (1) Run w-Lamps, (2) No Run, Lamps Op Only Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
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Press and hold the Stop (3) and Auto (4) buttons simultaneously. wc_gr014008 Fig. 43: Controller buttons Press the up (1) or down (2) arrows to select the Configuration Editor (wrench icon). Refer to the following table. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Perform the procedure below if a breakdown or accident occurs while the machine is operating: Stop the engine. Disconnect all loads from the machine. Lower the tower. Allow the machine to cool before opening the cabinet. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
Derating percentages Power ratings are typically reduced by the following percentages: • 3% per 300 m (1000 ft) elevation above sea level • 2% per 5.5°C (10°F) increase in ambient temperature above 25°C (78°F) Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
► Do not connect the negative clamp to a carburetor, fuel lines, or sheet metal body parts. ► Do not attempt to operate the machine without a battery. ► Dispose of waste batteries in accordance with local environmental regu- lations. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
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11. When using light or high amperage draw accessories, idle the engine for a period of 20 minutes to bring the battery to charge state. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
• If the unit is connected to a remote start or transfer switch, make sure the remote switch is also off and tagged. Inspecting the Machine When Every 10 hours or daily [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Overview Certain machines are equipped with a containment system. The containment system protects the environment by collecting fluid leaks (fuel, coolant, or oil) which might otherwise contaminate the soil. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Place all electrical switches in the OFF position. Connect the red positive (+) battery cable to the battery. Connect the black negative (-) battery cable to the battery. To disconnect the battery: Stop the engine. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
► Do not scratch the lamp or subject the lamp to excess pressure. ► Wear eye protection and gloves when removing or replacing lamps. Requirements • Machine shut down • Light circuit breakers turned OFF Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
• Dispose of recyclable parts as specified by local regulations. • Dispose of all non-hazardous components that cannot be recycled. • Dispose of waste fuel, oil, and grease in accordance with local environ- mental protection regulations. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
PCB board is off or is a rosin joint. There is insufficient or no output voltage at the Replace the drive power supply. output end of the drive power supply. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
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Remove the pollutants or replace the LED ule is polluted. light module. The drive power supply is abnormal and the out- Replace the drive power supply. put current is small. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
• Make sure the stabilizer you use is compatible with the fuel in your area, fuel type, grade, and temperature range. Do not add extra alcohol to fu- els which already contain it (for example, E10). [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
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• If the machine has a battery, either remove or disconnect it. • Cover the machine. Exposed rubber items should be protected from the weather. Either cover them or use a protectant. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
The engine block heater (1) includes a block heater with a cord. The function of the block heater is to heat the engine coolant/engine block to improve cold-weather engine starting. Plug the cord into a 120V power supply. Fig. 49: Engine block heater [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
Plug into utility or building power to use auxiliary power instead of using the internal generator power. wc_gr013985 Fig. 52: Inlet plug and selector switch Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
The LED fix- tures are rated for use in extreme cold temperatures to -40°F and offer volt- age and current protection. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
• Removing or altering of any part of the air intake, fuel, or exhaust sys- tems. • Altering or defeating the speed-adjusting mechanism causing the engine to operate outside its design parameters. [en-US] | 02/2023 | 5100065071 | LTV 4L/6L | Operator’s Manual...
13.3 Limited Defect Warranty for Exhaust Emission Control System 13.3 Limited Defect Warranty for Exhaust Emission Control System See the supplied engine owner’s manual for the applicable emission war- ranty statement. Operator’s Manual | LTV 4L/6L | 5100065071 | 02/2023 | [en-US]...
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Wacker Neuson America Corporation N92W15000 Anthony Ave Menomonee Falls, WI USA-53051 Tel.: +01 262 255-0500 EMail: info@wackerneuson.com www.wackerneuson.us Material Number: 5100065071 Language: [en-US]...