Related Manuals for Wacker Neuson LTS4K
Summary of Contents for Wacker Neuson LTS4K
- Page 1 Operator’s Manual Light Tower 60 Hz 50 Hz Type LTS4K, LTS7K, LTS8L, LTS8K Document 5100042480 0121 Date Revision Language...
- Page 2 This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson America Corporation. Any type of reproduction or distribution not authorized by Wacker Neuson America Corporation represents an infringement of valid copyrights. Violators will be prosecuted. Trademarks All trademarks referenced in this manual are the property of their respective owners.
-
Page 3: Foreword
Corporation will be referred to as Wacker Neuson. Keep a copy of the Operator’s Manual with the machine at all times. For spare parts information, please see your Wacker Neuson Dealer, or visit the Wacker Neuson website at http://www.wackerneuson.com/. - Page 4 The information contained in this manual is based on machines manufactured up until the time of publication. Wacker Neuson reserves the right to change any portion of this information without notice. The illustrations, parts, and procedures in this manual refer to Wacker Neuson ...
-
Page 5: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY Trime Spa Registered office in Strada per Robecco, snc, 20081 Cassinetta di Lugagnano (MI), Italy Declare under our responsibility that the machine named Wacker Neuson LTS4K LTS7K LTS8K LTS8L Is compliant with the safety requirements contained in the EEC directive 2006/42 And that it was built in full compliance of the harmonized standards: EN ISO 12100‐1 EN ISO 12100‐2 CEI‐EN 60204‐1 2000/14/EC Noise 2014/30/EU EN 60 598‐2‐5 ISO 8528‐8 Cassinetta di Lugagnano Factory Manager: Andrea Fontanella... -
Page 7: Table Of Contents
Table of Contents Foreword EC Declaration of Conformity Safety Information Signal Words Used in this Manual ............. 11 Machine Description and Intended Use ..........12 Safety Guidelines for Operating the Machine ........13 Metal Halide Lamp Safety ..............16 Service Safety ..................16 Operator Safety while Using Internal Combustion Engines .... - Page 8 Table of Contents Maintenance Routine Maintenance ................39 Long-Term Storage ................40 Disposal and Decommissioning ............41 Engine Maintenance: KUBOTA Z482 Engine Maintenance: KOHLER Engine Maintenance: KUBOTA D1005 / D1105 Technical Data, 50 Hz Floodlights ...................49 Mast .....................49 Engine ....................50 Generator ....................50 Machine ....................51 Sound Measurements .................51 Radiation Compliance .................51 Dimensions ..................52...
- Page 9 13.3 Electrical Schematic ................72 13.4 Electrical Schematic ................73 13.5 Electrical Schematic ................74 13.6 Electrical Schematic ................75 14 Schematics—LTS4K 14.1 Electrical Schematic Components ............76 14.2 Electrical Schematic ................77 14.3 Electrical Schematic ................78 14.4 Electrical Schematic ................79 14.5...
- Page 10 Table of Contents wc_bo5100042480_01TOC.fm...
-
Page 11: Safety Information
Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal hazards. ►... -
Page 12: Machine Description And Intended Use
Safety Information Machine Description and Intended Use This machine is a mobile, trailer-mounted light tower. The Wacker Neuson Light Machine description Tower consists of a trailer with a cabinet containing a diesel engine, a fuel tank, a control panel, and an electric alternator. A telescoping tower with four metal halide or LED lights is vertically mounted to the top of the cabinet. -
Page 13: Safety Guidelines For Operating The Machine
Familiarize yourself with the location and proper use of all controls and safety devices. Contact Wacker Neuson for additional training if necessary. When operating this machine: Do not allow improperly trained people to operate the machine. People ... - Page 14 Do not operate the machine if any safety devices or guards are missing or inoperative. Do not modify or defeat the safety devices. Only use accessories or attachments that are approved by Wacker Neuson. When operating this machine: Safe operating Remain aware of the machine’s moving parts.
- Page 15 Safety Information For operators’ safety, the grounding of the machine always needs to be done Operation paying attention on the section of the cable to be used (never to be less than 10 mm ). For the connection of the grounding cable, please always use the clip located on the front/right angle of the machine, near the jack.
-
Page 16: Metal Halide Lamp Safety
Maintenance items that can be performed by the operator are listed in this manual. Other repairs should be performed by a qualified technician. Repairs can be hazardous if not performed correctly. Contact your Wacker Neuson dealer service department for additional information or for repairs to your machine. - Page 17 When servicing or maintaining the machine: Machine modifications Use only accessories/attachments that are approved by Wacker Neuson. Do not defeat safety devices. Do not modify the machine without the express written approval of Wacker ...
-
Page 18: Operator Safety While Using Internal Combustion Engines
Safety Information Wear the following personal protective equipment (PPE) while servicing or Personal Protective maintaining this machine: Equipment Close-fitting work clothes that do not hinder movement (PPE) Safety glasses with side shields Hearing protection Safety-toed footwear In addition, before servicing or maintaining the machine: Tie back long hair. -
Page 19: Safety Guidelines For Lifting The Machine
Safety Information Refill the fuel tank in a well-ventilated area. Reinstall the fuel tank cap after refueling. Use suitable tools for refueling (for example, a fuel hose or funnel). When refueling the engine: Do not smoke. Do not refuel a hot or running engine. - Page 20 Safety Information Do not exceed the trailer manufacturer’s speed limitations of 75 km/h. Recommended maximum off-road towing speed is 15 km/h (less on uneven terrain). When towing the machine: Only tow the machine when the trailer’s lug nuts are properly torqued. ...
- Page 21 Safety Information Notes wc_si001097en.fm...
-
Page 22: Labels
Labels Labels Label Locations wc_gr014734 wc gr014734 Label Meanings Attention Read the operator’s manual before operating the machine. Attention High voltage. Read the operator’s manual before operating the machine. Do not extinguish with water. Attention Do not touch the moving parts. wc_si001098en.fm... - Page 23 Labels Attention Danger of crushing. Attention Battery on board. Contains corrosive liquids. Attention Diesel fuel on board. Stop the engine while refuel- ing. Keep anything that could cause sparks, flame, or fire at a safe distance from the machine. Attention Hot liquid under pressure during machine use and immediately after.
-
Page 24: Lifting And Transporting
Lifting and Transporting Lifting and Transporting Towing and Moving with Towing Vehicle CAUTION Do not move the trailer with the tower raised. CAUTION NEVER release the jockey wheel or the tongue jack (fixed to the rudder of the trailer) while they are supporting the unit. The machine would tip forward and could cause damage or personal injury. -
Page 25: Handling And Transport With Crane
Lifting and Transporting Handling and Transport with Crane CAUTION Handling by crane is allowed only if the machine is connected to the crane through the lifting eye. 1. Ensure that the lifting capacity of the crane and lifting devices are suited to the weight of the machine to move. -
Page 26: Handling And Transport With Forklift
Lifting and Transporting Handling and Transport with Forklift 1. Ensure that the lifting capacity of the forklift is suited to the weight of the machine to move. The weight is specified in the operator’s manual and on the data plate. 2. -
Page 27: Positioning And Uncoupling
Lifting and Transporting Positioning and Uncoupling When choosing a location for the light tower, keep in mind the following: Assess site conditions carefully before positioning and operating the machine. The working area should be relatively level and solid. This will ensure smooth, ... -
Page 28: Operation
1. Make sure all loose packaging materials have been removed from the machine. 2. Check the machine and its components for damage. If there is visible damage, do not operate the machine. Contact your Wacker Neuson dealer immediately for assistance. - Page 29 Operation Because this machine produces carbon monoxide (CO), Wacker Neuson CO Alarms recommends that CO alarms be installed in all structures in close proximity to the machine. CO alarms provide an extra measure of protection against this poison that you cannot see or smell.
-
Page 30: Stabilizing The Unit
Operation Stabilizing the Unit Jack up the unit as follows. Consider that the front outrigger jacks (a) are extendable, while the rear ones (b) are not. wc_gr014721 Extendable outrigger jacks: 1. Hold the outrigger jack with one hand and pull the locking pin to release it. Pull the outrigger jack outwards until it is fully extended and ensure that the locking pin locked it in place securely in the extended position. -
Page 31: Directing And Using The Floodlights
Operation Directing and Using the Floodlights The tower can be rotated up to 340 degrees in order to direct the light as required. 1. Release the rotation locking pin (a) and turn the tower using the rotation handles on the mast in order to direct the lights as needed. Remember to lock the rotation afterwards. - Page 32 Operation Continued from the previous page. 7. With the main circuit breaker on, switch each individual circuit breaker for the lights to the ON position, one at a time. 8. Consider that the lamps will take up to 5 minutes to reach operational temperature and lighting levels (valid for metal halide and halogen versions).
-
Page 33: Preliminary Check And Starting
Operation Preliminary Check and Starting Before starting and operating the unit, we suggest making the following routine checks for improved safety, better efficiency, longer product life and in order to avoid work disruptions. Check that the machine is leveled correctly and stabilized firmly. ... -
Page 34: Machine Components
Operation Machine Components wc_gr014793 Item Description Item Description Rear fork lift pockets Extended outrigger jacks Exhaust vent Tow hook Air output Air inlet Radiator cap cover Winch Engine oil cap cover Data plate Lifting eye Earthing clip Engine inspection doors 230V 50HZ EEC socket Fixed outrigger jacks 12A circuit breaker... - Page 35 Operation wc_gr014794 Item Description Item Description Hour meter Oil level dipstick Starting key Oil filler cap Glow plug signal lamp Oil filter Low oil pressure alarm lamp Fuel pre-filter High coolant temperature alarm Fuel filler cap lamp Battery charger failure alarm Fuel level indicator lamp 25A RCBO...
-
Page 36: Output Socket
Operation Output Socket An optional output socket (a) may be installed on higher power machines so the generator can run external tools and accessories. If your machine is fitted with this option, it provides either 110V or 220V output (depending on version/region). Power is supplied to the socket any time the engine is running and the main circuit breaker is switched to the ON position. -
Page 37: Engine Start And Stop
Operation Engine Start and Stop After checking and restoring the engine oil level if necessary, and fueling the unit, Start proceed as follows: Note: If this is the first starting, it is necessary to fuel the unit until the fuel gauge (a) is above the 50% of fuel capacity. -
Page 38: Emergency Shutdown Procedure
Operation Emergency Shutdown Procedure Every one of our products is fitted with an emergency stop button as standard. It is located on the external panel on the right hand side of the machine. In case of emergency, push the emergency button and it will shut off the engine in a few seconds. -
Page 39: Maintenance
Maintenance Maintenance WARNING A poorly maintained machine can malfunction, causing injuries or permanent damage to the machine. Keep the machine in safe operating condition by performing periodic maintenance and making repairs as needed. Routine Maintenance Any kind of maintenance work on the light tower must be carried out by authorized and trained personnel. -
Page 40: Long-Term Storage
Maintenance Long-Term Storage Extended storage of equipment requires preventive maintenance. Performing Introduction these steps helps to preserve machine components and ensures the machine will be ready for future use. While not all of these steps necessarily apply to this machine, the basic procedures remain the same. Prepare your machine for extended storage if it will not be operated for 30 days or When more. -
Page 41: Disposal And Decommissioning
Maintenance Disposal and Decommissioning This machine is made of parts that, if not disposed of correctly, can damage the environment and create ecological hazards. The following parts and materials need to be brought to authorized waste treatment sites: Metallic structure ... -
Page 42: Engine Maintenance: Kubota Z482
Engine Maintenance: KUBOTA Z482 Engine Maintenance: KUBOTA Z482 The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the table below. WARNING Most used liquids from this machine such as oil, gasoline, grease, etc., contain small amounts of materials that can cause cancer and other health problems if... - Page 43 Engine Maintenance: KUBOTA Z482 NOTE: Lubricating oil With strict emission control regulations now in effect, the CF-4 and CG-4 engine oils have been developed for use with low sulfur fuels, for On-Highway vehicle engines. When a Non-Road engine runs on high sulfur fuel, it is advisable to use a "CF or better"...
- Page 44 Engine Maintenance: KUBOTA Z482 For additional information, see the engine owner’s manual. SERVICE INTERVALS Observe the following for service and maintenance. Ref. page Every 50 hours Check of fuel pipes and clamp bands See NOTE Change of engine oil (depending on the oil pan) 14,15 Cleaning of air cleaner element Cleaning of fuel filter...
-
Page 45: Engine Maintenance: Kohler
Engine Maintenance: KOHLER Engine Maintenance: KOHLER The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. See the table below. WARNING Most used liquids from this machine such as oil, gasoline, grease, etc., contain small amounts of materials that can cause cancer and other health problems if... - Page 46 Engine Maintenance: KOHLER For additional information, see the engine owner’s manual. The table below lists service intervals for basic machine maintenance. Kohler 1003 Service Intervals (Refer to Kohler engine manual for further maintenance information) Service Item Hours (Frequency) Annually 1000 4000 Every (every 6...
-
Page 47: Engine Maintenance: Kubota D1005 / D1105
Engine Maintenance: KUBOTA D1005 / D1105 Engine Maintenance: KUBOTA D1005 / D1105 The viscosity of the engine oil is an important factor when determining the correct engine oil to use in your machine. Use an engine oil of appropriate viscosity based on the expected outside air temperature. - Page 48 Engine Maintenance: KUBOTA D1005 / D1105 For additional information, see the engine owner’s manual. The table below lists service intervals for basic machine maintenance. Kubota 1005/1105 Service Intervals (Refer to Kubota engine manual for further maintenance information) Service Item Hours (Frequency) Annually Every 2 years Check fuel pipes and clamp bands...
-
Page 49: Technical Data, 50 Hz
Technical Data, 50 Hz Technical Data, 50 Hz Floodlights Item Number: LTS7K LTS8L LTS8K LTS4K Floodlights Type Metal Halide Metal Halide Metal Halide Power of each lamp 1,000 1,000 1,000 Floodlights installed Illuminated area (5 lux 4,200 4,200 4,200 4,500 min.) -
Page 50: Engine
Technical Data, 50 Hz Engine Engine Power Rating Net power rating per ISO 3046 IFN. Actual power output may vary due to conditions of specific use. Item Number: LTS7K LTS8L LTS8K LTS4K Engine Type Kubota Z482 Kohler- Kubota D1105 Kubota Z482 Lombardini 1003... -
Page 51: Machine
Technical Data, 50 Hz Machine Item Number: LTS7K LTS8L LTS8K LTS4K Machine Battery 12 V - 62 Ah Fuel tank capacity Dimensions in transport (L x W x H) 1,653 x 990 x 2,200 Dimensions in operation (L x W x H) -
Page 52: Dimensions
Technical Data, 50 Hz Dimensions, 50 Hz 2204 mm 2560 mm 550 mm 1390 mm 904 mm 1656 mm 1120 mm 1476 mm 822 mm 2560 mm wc_gr014792 wc_td000736en.fm... -
Page 53: 10 Technical Data, 60 Hz
Technical Data, 60 Hz 10 Technical Data, 60 Hz 10.1 Floodlights Item Number: LTS7K LTS8L LTS8K LTS4K Floodlights Type Metal Halide Metal Halide Metal Halide Power of each lamp 1,000 1,000 1,000 Floodlights installed Illuminated area (5 lux 4,200 4,200... -
Page 54: Engine
10.3 Engine Engine Power Rating Net power rating per ISO 3046 IFN. Actual power output may vary due to conditions of specific use. Item Number: LTS7K LTS8L LTS8K LTS4K Engine Type Kubota Z482 Kohler- Kubota D1105 Kubota Z482 Lombardini 1003... -
Page 55: Machine
Technical Data, 60 Hz 10.5 Machine Item Number: LTS7K LTS8L LTS8K LTS4K Machine Battery 12 V - 62 Ah Fuel tank capacity Dimensions in transport (L x W x H) 1,653 x 990 x 2,200 Dimensions in operation (L x W x H) -
Page 56: Dimensions
Technical Data, 60 Hz 10.8 Dimensions, 60 Hz 2204 mm 2560 mm 550 mm 1390 mm 904 mm 1656 mm 1120 mm 1476 mm 822 mm 2560 mm wc_gr014792 wc_td000738en.fm... - Page 57 Technical Data, 60 Hz Notes wc_td000738en.fm...
-
Page 58: 11 Schematics-Lts7K
Schematics—LTS7K 11 Schematics—LTS7K 11.1 Electrical Schematic Components Ref. Description Ref. Description High temperature switch Low pressure switch Lamp Fuel pump Hour meter Stop solenoid + Emergency stop Cranking Mains Preheating Capacitor 32uF 250V Battery charger alternator Basic Plus 66 Battery + Ignitor Battery - 12V battery... -
Page 59: Electrical Schematic
Schematics—LTS7K 11.2 Electrical Schematic wc_tx004583en.fm... -
Page 60: Electrical Schematic
Schematics—LTS7K 11.3 Electrical Schematic wc_tx004583en.fm... -
Page 61: Electrical Schematic
Schematics—LTS7K 11.4 Electrical Schematic wc_tx004583en.fm... -
Page 62: Electrical Schematic
Schematics—LTS7K 11.5 Electrical Schematic wc_tx004583en.fm... -
Page 63: Electrical Schematic
Schematics—LTS7K 11.6 Electrical Schematic wc_tx004583en.fm... -
Page 64: 12 Schematics-Lts8L
Schematics—LTS8L 12 Schematics—LTS8L 12.1 Electrical Schematic Components Ref. Description Ref. Description Battery charge alarm Hour meter High temperature switch Emergency stop Low pressure switch Mains Fuel pump/solenoid + Lamp Cranking Basic Plus 66 Battery + Ignitor Battery - Water temperature sender Preheating 12V battery Water temperature sensor... -
Page 65: Electrical Schematic
Schematics—LTS8L 12.2 Electrical Schematic wc_tx004611en.fm... -
Page 66: Electrical Schematic
Schematics—LTS8L 12.3 Electrical Schematic wc_tx004611en.fm... -
Page 67: Electrical Schematic
Schematics—LTS8L 12.4 Electrical Schematic wc_tx004611en.fm... -
Page 68: Electrical Schematic
Schematics—LTS8L 12.5 Electrical Schematic wc_tx004611en.fm... -
Page 69: Electrical Schematic
Schematics—LTS8L 12.6 Electrical Schematic wc_tx004611en.fm... -
Page 70: 13 Schematics-Lts8K
Schematics—LTS8K 13 Schematics—LTS8K 13.1 Electrical Schematic Components Ref. Description Ref. Description Battery charge alarm Hour meter High temperature switch Emergency stop Low oil pressure switch Mains IG battery charger Lamp Fuel pump/solenoid + Basic Plus 66 Cranking Ignitor Preheating 12V battery Battery + Fuel pump Battery -... -
Page 71: Electrical Schematic
Schematics—LTS8K 13.2 Electrical Schematic wc_tx004610en.fm... -
Page 72: Electrical Schematic
Schematics—LTS8K 13.3 Electrical Schematic wc_tx004610en.fm... -
Page 73: Electrical Schematic
Schematics—LTS8K 13.4 Electrical Schematic wc_tx004610en.fm... -
Page 74: Electrical Schematic
Schematics—LTS8K 13.5 Electrical Schematic wc_tx004610en.fm... -
Page 75: Electrical Schematic
Schematics—LTS8K 13.6 Electrical Schematic wc_tx004610en.fm... -
Page 76: 14 Schematics-Lts4K
Schematics—LTS4K 14 Schematics—LTS4K 14.1 Electrical Schematic Components Ref. Description Ref. Description Actuator solenoid - Preheating Actuator solenoid + Battery + Coolant temperature sensor - Battery - Coolant temperature sensor Sig Lamp timer Speed sensor - Starter switch Speed sensor Sig... -
Page 77: Electrical Schematic
Schematics—LTS4K 14.2 Electrical Schematic wc_tx004609en.fm... -
Page 78: Electrical Schematic
Schematics—LTS4K 14.3 Electrical Schematic wc_tx004609en.fm... -
Page 79: Electrical Schematic
Schematics—LTS4K 14.4 Electrical Schematic wc_tx004609en.fm... -
Page 80: Electrical Schematic
Schematics—LTS4K 14.5 Electrical Schematic wc_tx004609en.fm... -
Page 81: Electrical Schematic
Schematics—LTS4K 14.6 Electrical Schematic wc_tx004609en.fm... - Page 84 Tel.: (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957 012301104 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032...