LEGRAND DMX-SP 4000 Manual
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DMX-SP 4000
October 20
LE11404AA

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Summary of Contents for LEGRAND DMX-SP 4000

  • Page 1 DMX-SP 4000 October 20 LE11404AA...
  • Page 3: Table Of Contents

    ..... . 48 10.4 Door cut-out and door drilling for draw-out 22. DMX-SP 4000 start up ..... . 49 version ...........25 11.
  • Page 4: Weights

    DMX-SP 4000 Weights It is important to know the weight of the breaker for proper selection of handling equipment. Net Weight. Circuit breakers Rating (A) 3200/4000 59 kg Fixed 76 kg 66 kg Draw-out 84 kg Switch disconnectors Rating (A)
  • Page 5 DMX-SP 4000 Fixed version Fixed version Draw-out version Draw-out version Draw-out version Draw-out version + Base + Base Remove breaker mounting screws. Fixed version Fixed version Draw-out version Draw-out version Draw-out version Draw-out version + Base + Base...
  • Page 6 DMX-SP 4000 A special lifting handle are available (optional 0 288 79) to facilitate handling. Fixed version 288 79 Optional Draw-out version 288 79 Optional...
  • Page 7 DMX-SP 4000 DMX-SP 4000 3P breakers (fixed and draw-out version) can also be transported by 2 persons. Heavy equipment. Exercise proper care to avoid personal injury and equipment damage. Do not lift the breaker using front face or Terminals...
  • Page 8: Storage For Fixed And Draw-Out Breakers

    DMX-SP 4000 Storage for fixed and draw-out breakers When Base and Breaker are not being used for a long time, pack them. Store the breaker in a cool, dry place, away from dusty/corrosive environment. Fixed version Draw-out version Fixed version...
  • Page 9: Identification

    DMX-SP 4000 4. Identification 1 Main contacts status indication 2 Spring status indication 3 Reset button for tripping device 4a Product reference 4b Product type 4c Utilization Category 4d Standards compliance 4e Rated service short-circuit breaking capacity 4f Rated short-time withstand...
  • Page 10: Racking-Out Frontal Cover

    DMX-SP 4000 Racking-out frontal cover For fix and draw-out breakers.
  • Page 11: Exploring

    DMX-SP 4000 Exploring 1 Protection Unit 2 Auxiliary Contacts 3 Reset button 4 OFF button 5 ON button 6 ON-OFF Indication 7 Spring Status Indication 8 Charging handle 9 Dejon cell 10 Mini USB cover 11 Battery cover 12 Draw-out...
  • Page 12 DMX-SP 4000 1 Aux terminal Base block Draw-out version 2 Safety shutter 3 Earth terminal 4 Removable cassette...
  • Page 13: Operating

    DMX-SP 4000 Operating Before installing the breaker, follow the following operations. Initially, the Breaker is and Spring is discharged discharged charged charged discharged discharged discharged discharged a rg d is a rg d is discharged discharged discharged discharged discharged Charge the Main spring through multiple strokes of charging handle.
  • Page 14 DMX-SP 4000 discharged charged Push ‘ON’ button to close the breaker. Now, the breaker is and spring is discharged discharged In this situation, spring can be charged again for next operation. discharged charged discharged discharged a rg d is a rg...
  • Page 15: Tecnical Specifications

    DMX-SP 4000 Tecnical specifications General features CIRCUIT BREAKERS According to IEC 60947-2 Poles number 3P-4P Rated uninterrupted current (In) [A] 3200-4000 Isolation voltage (Ui) [V] 1000 Rated impulsive voltage (Uimp) [kV] Service voltage at 50÷60Hz (Ue) [V] Type 220V÷500Va.c. Rated ultimate breaking 600Va.c.
  • Page 16 DMX-SP 4000 SWITCH DISCONNECTORS According to IEC 60947-3 Poles number 3P-4P Rated uninterrupted current (In) [A] 3200-4000 Isolation voltage (Ui) [V] 1000 Rated impulsive voltage (Uimp) [kV] Service voltage at 50÷60Hz (Ue) [V] Utilization category AC23A 220V÷500Va.c. Rated short circuit making capacity (kA) 600Va.c.
  • Page 17: Real Dimensions Of The Device

    DMX-SP 4000 Real dimensions of the device Dimensions - fixed version 3P Width 408 mm Depth 354 mm Height 419 mm Dimensions - fixed version 4P Width Depth Height Dimensions - draw-out version 3P Width Depth Height Dimensions - draw-out version 4P...
  • Page 18: Features Of The Main Electrical Accessories

    DMX-SP 4000 Features of the main electrical accessories Motor operator Technical features Rated operating voltage Uc (Va.c.) 50/60Hz: 24V-48V-110V÷130V-220V÷250V-400V÷440V - 480V (Vd.c.) 50/60Hz: 24V-48V-110V÷130V-220V÷250V Voltage range (% Uc): 85÷110 Maximum power consumption (W/VA): 180/180 Maximum peak current for about 80ms: 2÷3xIn Charging time (s): 5 Operating frequency (n°/min): 2...
  • Page 19 DMX-SP 4000 Time delayer for undervoltage release Technical features Case: 2 modules Rated operating voltage Uc (Va.c. - Vd.c.): 110V-230V Input supply: 110Vdc 85% - 110% 110Vac 85% - 110% 50/60 Hz Pick-up consumption: 16,5 VA -W Hold consumption: 5 VA-W...
  • Page 20 DMX-SP 4000 Inserted/test/draw-out contacts Technical features Rated operating voltage Uc (Va.c.): 250V 16A (Vd.c.): 250V 0,3A Module programmable output Technical features Case: 9 modules Input supply: 50/60 Hz; 24 Va.c. +/- 10%; 24 Vd.c. +/- 10% Contact rated current: AC 250V 8A DC 30V - 8A;...
  • Page 21: Installation And Door Cut-Out

    DMX-SP 4000 10. Installation and door cut-out Tipical installation of DMX-SP 4000 breakers in an enclosure.
  • Page 22: Installation Of Breaker Dmx-Sp 4000 Fixed Version

    DMX-SP 4000 10.1 Installation of breaker DMX-SP 4000 fixed version Mounting details. BUS BAR BUS BAR Fixing point on plate of enclosure...
  • Page 23: Door Cut-Out For Fixed Version

    DMX-SP 4000 10.2 Door cut-out for fixed version Mounting details. ø4 (x10) Corner of the breaker 0÷50mm Panel door Thickness of the panel: MIN 1.2mm - MAX 2.5mm...
  • Page 24: Installation Of Breaker Dmx-Sp 4000 Draw-Out Version

    DMX-SP 4000 10.3 Installation of breaker DMX-SP 4000 draw-out version Mounting details. BUS BAR BUS BAR Fixing point on plate of enclosure 124,7 95,4 59,8 89,1 109,4 TEST 97,2 126,5 146,8...
  • Page 25: Door Cut-Out And Door Drilling For Draw-Out Version

    DMX-SP 4000 10.4 Door cut-out and door drilling for draw-out version Mounting details. ø4 (x10) Corner of the base Panel door Thickness of the panel: MIN 1.2mm - MAX 2.5mm 49,5 minimum distance...
  • Page 26: Termination - Fixed Breakers

    DMX-SP 4000 11. Termination - Fixed Breakers 3 poles. 4 poles.
  • Page 27: Termination - Draw-Out Breakers

    DMX-SP 4000 12. Termination - Draw-out breakers 3 poles flat terminals. Horizontal Terminals. ø11 ø11 ø11 86,5 86,5 86,5 Vertical Terminals. ø11 ø11 ø11 86,5 86,5 86,5...
  • Page 28 DMX-SP 4000 Horizontal COMB terminals. ø13 ø13 Vertical COMB terminals. ø13 ø13...
  • Page 29 DMX-SP 4000 4 poles flat terminals. Horizontal Terminals. ø11 ø11 ø11 86,5 86,5 86,5 Vertical Terminals. ø11 ø11 ø11 86,5 86,5 86,5...
  • Page 30 DMX-SP 4000 Horizontal COMB terminals. ø13 ø13 Vertical COMB terminals. ø13 ø13...
  • Page 31: Connection For Fixed Version

    DMX-SP 4000 13. Connection for fixed version Icc (kA) ≤ 50 ≤ 65 “X” max (mm) Termination support must be made of isolating material and sized according to the bars in order to avoid excessive 11mm "X" max (mm) stresses during "X"...
  • Page 32: Possible Connections For Draw-Out Version

    DMX-SP 4000 14. Possible connections for draw-out version DMX-SP 4000's terminals offer more contact area to These terminals directly support all commonly used accept Aluminium links. types of termination as shown in adjoining figure. DMX-SP 4000's Universal Flat terminals greatly facili- tate termination.
  • Page 33 DMX-SP 4000 Installation of Terminal Adaptor available as an accessory. Termination support must be made of isolating material and sized according 36 Nm to the bars in order to avoid excessive stresses during short circuit conditions. Icc (kA) ≤ 50 ≤...
  • Page 34: Ground Connection

    DMX-SP 4000 15. Ground connection To realize ground connection, use suitable hole, fixing the cable lug with the bolt M10 delivered with the breaker. Fixed version 36 Nm Draw-out version 36 Nm...
  • Page 35: Insertion On Switchboard

    2 persons. Ensure that 0.04 0.02 0.00 I>.9 I>1. I>1. I>.9 to facilitate handling. Only DMX-SP 4000 - 3P breakers Breaker rests correctly in 2 slots on either side of cradle rail. Improper loading of breaker may lead to personal injury and damage to product.
  • Page 36 DMX-SP 4000 Gently push the breaker to Isolated position and close device (optional 0 288 25), base will not accept breaker the Panel door. If equipped with Rating Mis insertion of different rating. r g e c h a d i s t= k@ 0.
  • Page 37: Auxiliary Terminals Block

    DMX-SP 4000 17. Auxiliary terminals block...
  • Page 38: Shunt Trip (St)

    DMX-SP 4000 17.1 Shunt trip (ST) Allows to open the breaker with an electrical signal. If always supplied, the device is like an electrical lock According to the features of the device, it’s always in open position. possible to open the breaker (when closed). The shunt...
  • Page 39: New Cabling System

    >10 mm 14 mm >12 mm >14 mm To have a major order and safety when cabling DMX-SP 4000 has several buttonholes usefull to collect operations are done, the draw-out version of the all the cables with cable ties as shown.
  • Page 40 DMX-SP 4000 Only for draw- out version: 0 288 11 cable the breaker in completely draw-out position. t=k@1 MEM= 0.08 @6Ir 0.04 0.02 0.00 I>.90 I>1.05 W) Local programmable output (4A-230V a.c. max) W1: Normal Open W2: Normal Close W3: Common...
  • Page 41: Electrical Diagram

    DMX-SP 4000 19. Electrical diagram...
  • Page 42 DMX-SP 4000...
  • Page 43 DMX-SP 4000...
  • Page 44 DMX-SP 4000...
  • Page 45: Setting Protection Unit

    DMX-SP 4000 20. Setting protection unit 20.1 Insertion/substitution battery Remove frontal cover of the breaker. Insert the 4 keeping polarity and mounting order like shown on batteries on the lower part of the protection unit picture. Batteries are delivered outside the breaker.
  • Page 46: Seal Of Protection Unit

    DMX-SP 4000 20.4 Seal of protection unit Check settings through the display menu (if available). Close the cover of the protection unit, this can be sealed through a normal plumbing. a r g d i s...
  • Page 47: Standard Functions Of The Breaker

    DMX-SP 4000 21. Standard functions of the breaker 21.1 Reset button AUT position. Mostly used in monitoring systems. In this position the breaker can be always closed MAN position. after a trip commanded by protection unit (button Default setting for a new product.
  • Page 48: Padlock For Racking Shutter

    DMX-SP 4000 21.1.1 Trip contact if available (factory fitted only) The trip contact (“C TR” in auxiliary terminals block) (AUT/MAN), as shown in the following diagram: working depends on reset button mode setting C TR a r g a r g...
  • Page 49: Dmx-Sp 4000 Start Up

    DMX-SP 4000 22. DMX-SP 4000 start up Operator checks The operator must verify that the device has been properly installed inside the distribution cabinet and that all the installation conditions are correct without any mistake due to negligence or not proper objects inside, according to the current standards.
  • Page 50 DMX-SP 4000 Auxialiries wiring and installation check • To verify the auxiliary circuits proper installation • To verify the correspondence of the terminals wiring • To verify the correspondence of the auxiliary circuit wiring. How to resume the device after...
  • Page 51 DMX-SP 4000 In case of short circuit, Device closing device inspection The closing of the breaker can be performed locally or by remote only after checking that the system and In case of short circuit protection, go to Maintenance the device conditions are consistant with the safety guide and check the following conditions: procedure.
  • Page 52 DMX-SP 4000 Object Check Remark charged charged To performe at least two opening/ charged charged closing cicles discharged discharged discharged discharged discharged discharged discharged discharged discharged discharged discharged discharged discharged discharged a rg a rg charged charged charged charged Manual control...
  • Page 53: Ordinary Maintenance

    - electrical accessories (if present); Periodical check and maintenance is recom- - trip unit. mended on the following parts: - mechanism; For more details concerning maintenance pro- - anti-shock opening spring; cedures and their frequencies, consult the - arc chutes; DMX-SP 4000 maintenance guide.
  • Page 54: Basic Trouble Shooting

    Other fault(s) exist if tripping is the cause ACB trips after closing within a second Shunt Release is getting Check the source of command command continuously For a more detailed trouble shooting, consult the DMX-SP 4000 maintenance guide...
  • Page 55 DMX-SP 4000 Note...
  • Page 56 LE11404AA...

Table of Contents