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ITEM KGT 6 60 P20 Assembly Manual

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KGT 6 60 P20
Assembly guide

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Summary of Contents for ITEM KGT 6 60 P20

  • Page 1 KGT 6 60 P20 Assembly guide...

  • Page 2: Table Of Contents

    KGT 6 60 P20 – assembly guide Contents Symbols, safety ........................................2 General safety information ....................................3 Correct use ..........................................3 Improper use ..........................................4 Product description .........................................4 Technical data .........................................5 Preparing for assembly ......................................6 Fitting the spindle support stops..................................7 Fitting the linear guide rail .....................................9 Fitting the magnetic strips ....................................

  • Page 3: General Safety Information

    ▪ Do not alter the position of safety equipment, circumvent it or render it ineffective. The KGT 6 60 P20, as described here, corresponds to the state of the art and takes into account the general principles of safety applicable at the time this assembly guide was published. Nevertheless, failure to observe the safety instructions and warning notices in this assembly guide may result in personal injury and damage to property.

  • Page 4: Improper Use

    Two Drive Sets are available that suit the performance spectrum of the mechanical axis and are fully prepared for combina- tion with item Motors and item Controllers to produce customer-specific solutions. The universal Drive Set 6 60 D30/D12 makes it possible to connect to third-party motors.

  • Page 5: Technical Data

    Relative humidity: 5% to 85% Linear Unit KGT 6 60 P20 is intended as a permanent fixture to be used in an area that is protected from the weather. Do not install or use in close proximity to industrial plants that produce chemical emissions.

  • Page 6: Preparing For Assembly

    3000 rpm is constant over the entire possible stroke range. Preparing for assembly Switch off the power to the system before carrying out any installation, cleaning or maintenance work on the KGT 6 60 P20. Preparations for assembly: ▪...

  • Page 7: Fitting The Spindle Support Stops

    KGT 6 60 P20 – assembly guide Fitting the spindle support stops Secure the stops for the spindle supports – a screw- washer-nut combination for subsequent positioning of the support – in the relevant positions in the Support Profile’s T-slot channels.
  • Page 8 KGT 6 60 P20 – assembly guide 1. Number and position of stops in a stroke range of between 0 mm and 1000 mm: ▪ The numbers indicate the coloured profile channels in which the stops are to be installed.

  • Page 9: Fitting The Linear Guide Rail

    KGT 6 60 P20 – assembly guide 4. Number and position of stops in a stroke range of between 2121 mm and 2600 mm: ▪ The numbers indicate the coloured profile channels in which the stops are to be installed.

  • Page 10: Fitting The Magnetic Strips

    KGT 6 60 P20 – assembly guide Fitting the magnetic strips The next step is to fit the magnetic strips that have been cut to size. These strips will subsequently hold the KGT’s steel strip in place. They should be approximately 5 mm longer than the Support Profile. Push the magnetic strips into the Support Profile on the right-hand and left-hand sides.
  • Page 11 KGT 6 60 P20 – assembly guide Push the spindle nut holder onto the spindle nut from the sawn off, unmachined end of the spindle and screw it in place on one side using the fastening plate and screws. Tightening torque M = 1.2 Nm...

  • Page 12: Number And Positioning Of Spindle Supports

    Caution: The number and arrangement of the spindle supports included in the scope of supply depend on the stroke of your Linear Unit KGT 6 60 P20. Regardless of how many are being fitted, ensure the individual supports are inserted in the correct order according to their numbering (black dots or numbers).
  • Page 13 KGT 6 60 P20 – assembly guide ▪ The numbers or black dots on the spindle supports identify the supports. ▪ The carriage is shown in the middle of the profile, which ensures the spindle supports can be slid into the profile in the correct order from the right and left.

  • Page 14: Fitting The Fixed And Floating Bearings

    KGT 6 60 P20 – assembly guide 4. Number, position and alignment of spindle supports in a stroke range of between 2121 mm and 2600 mm: Fitting the fixed and floating bearings Pull out the tapered part of the spindle slightly from the profile.

  • Page 15: Fitting The Steel Strip

    KGT 6 60 P20 – assembly guide Next, press the floating bearing onto the sawn end of the spindleand screw it onto the Support Profile using the four Hexagon Socket Head Cap Screws M5x20. Tightening torque M : tighten by hand and then loosen again by a ¼...
  • Page 16 KGT 6 60 P20 – assembly guide Start by threading the steel strip from either end, from below, through the opening in the intermediate carriage plate and pull it through approxi- mately 200 mm. Fit the two guides – correctly aligned – onto the steel strip.

  • Page 17: Fitting Cover Profile Le 6

    KGT 6 60 P20 – assembly guide After that, screw on the carriage plate. Start by using a mallet to fit the Caps X 6 60x12. The carriage plate must be aligned by hand so that it is centred on and parallel with the carriage.

  • Page 18: Motor Connection With Drive Set Kgt 6 60

    Motor connection with Drive Set KGT 6 60 Servomotors from item can be connected directly to the linear axis with the help of the relevant Drive Sets. Motors from other manufacturers can be adapted using the universal Drive Set 6 60 D30/D12. The flange plate must be adapted accordingly for this purpose.
  • Page 19 KGT 6 60 P20 – assembly guide Now fit the Coupling Housing and tighten it using the four Hexagon Socket Head Cap Screws M4x40 so that it is mounted flush with the fixed bearing. Tightening torque M = 3 Nm Next, use the four Hexagon Socket Head Cap...

  • Page 20: Motor Connection With Parallel Drive Set 6 60

    This example describes how to fit Motor SE 60 with the help of Parallel Drive Set 6 60 D12-1 SE 60. Parallel Drive Set 6 60 D12-1 SE 60 combines Linear Unit KGT 6 60 P20 with a Motor at an angle of 180°. The fact the drive is positioned parallel to the Linear Unit means exceptionally space-saving applications can be realised.

  • Page 21: Preconfigured Variants

    2600 mm). It provides all the benefits of the item Automation System in an all-in-one package. The Linear Unit is easy to program and the item Controller can be used with or without an overarching PLC. item MotionSoft® makes it easier to commission automation systems and independently optimizes controller settings.

  • Page 22: Kgt 6 60 P20 Accessories

    Cover Profile 6 LE, grey similar to RAL 7042 (0.0.603.88) The special support profile of the KGT 6 60 P20 features two indentations running along the top to accommodate Proximity Switch KLT and Cables. These grooves are sealed with cover profiles as standard to ensure a smooth, easy-to-clean surface..

  • Page 23: Dealer Configuration And Spare Parts List

    8 (8.1) The construction of a Linear Unit KGT 6 60 P20, the individual parts to be used and preconfigured sets of articles depend largely on the stroke lengths selected. The coloured table cells containing a cross or tick indicate which components are always required for the basic version and which articles are required only for certain stroke ranges.
  • Page 24 KGT 6 60 P20 – assembly guide 0.0.709.40 Assembly Set PS 2-15 LE 1 set Hexagon Socket Head Cap Screw 5. 1 0.0.701.87 75 pcs. DIN 912 M3x18 0.0.706.53 T-Slot Nut St 1x M3 75 pcs. DA*** 0.0.694.68 Linear Guide Rail Cut-off max. 3 m DA*** 0.0.694.39...
  • Page 25 KGT 6 60 P20 – assembly guide Components and spare parts that vary acc. to stroke length Stroke range [mm] Article 1001 1401 1561 2121 Ref.* Position Product name number 1000 1400 1560 2120 2600 Spindle Support Set KGT 0.0.694.03...

  • Page 26: Checklist

    Incorrect care and/or cleaning risks causing damage. A cloth and a standard domestic cleaning agent are adequate for cleaning the KGT 6 60 P20. Check that the substances you are using are suitable for use on paints and plastics. Aggressive cleaning agents and pressure washers may damage the...

  • Page 27: Disposal

    The product can be recycled or re-used (after any necessary refurbishment and replacement of parts). The use of appropriate materials and easy dismantling ensure the product can be recycled. Improper disposal of the KGT 6 60 P20 can pollute the environment.
  • Page 28 Industrietechnik GmbH Friedenstrasse 107-109 42699 Solingen Germany Phone +49 212 6580 0 Fax +49 212 6580 310 info@item24.com item24.com...

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