Kettler BOSCH B-750 FS1 Operating Instructions Manual

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IMPORTANT

READ CAREFULLY BEFORE USE

KEEP IN SAFE PLACE READY TO CONSULT AT LATER DATE

Translation of the original operating instructions

for KETTLER pedelecs

KETTLER B-750 FS1

KB196-xxKD

KETTLER B-750 FS2

KB197-xxKD

M Y 2 2 K 0 b - 6 2 _ 1 . 0 _ 1 8 . 1 0 . 2 0 2 3

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Summary of Contents for Kettler BOSCH B-750 FS1

Page 1 IMPORTANT READ CAREFULLY BEFORE USE KEEP IN SAFE PLACE READY TO CONSULT AT LATER DATE Translation of the original operating instructions for KETTLER pedelecs KETTLER B-750 FS1 KB196-xxKD KETTLER B-750 FS2 KB197-xxKD M Y 2 2 K 0 b - 6 2 _ 1 . 0 _ 1 8 . 1 0 . 2 0 2 3...
Page 2: Table Of Contents
Contents Contents About these operating instructions Manufacturer Laws, standards and directives Language For your information 1.4.1 Warnings 1.4.2 Markups Type number and model Frame number Identifying the operating instructions Aim of the operating instructions Safety Residual risk 2.1.1 Risk of fire and explosion 2.1.2 Electric shock 2.1.3...
Page 3 Contents 3.1.2 Permitted total weight (PTW) 3.1.3 Environmental requirements Nameplate Components 3.3.1 Overview 3.3.2 Chassis 3.3.2.1 Frame 3.3.2.2 Steering system 3.3.2.3 Steering headset 3.3.2.4 Stem 3.3.2.5 Handlebars 3.3.2.6 Fork 3.3.3 Suspension 3.3.3.1 Rigid fork 3.3.3.2 Suspension fork 3.3.4 Wheel 3.3.4.1 Tyres 3.3.4.2 Tube-type tyre...
Page 4 BOSCH PowerTube 500 3.5.7.2 BOSCH PowerTube 625 3.5.7.3 PowerTube 750 battery 3.5.8 3.5.9 Bicycle lighting 3.5.10 KETTLER B-750 FS1 components 3.5.11 KETTLER B-750 FS2 components 3.5.12 Torque Transporting and storing Weight and dimensions for transportation Designated handles, lifting points Transporting 4.3.1...
Page 5 Contents 6.3.1 On-board computer 6.3.1.1 Critical errors 6.3.1.2 Less critical errors 6.3.2 Rechargeable battery Instruction and customer service Adjusting the pedelec 6.5.1 Preparing 6.5.2 Pedelec adjustment procedure 6.5.3 Riding position 6.5.3.1 Straighten saddle 6.5.3.2 Positioning the saddle with eightpins suspension seat post 6.5.3.3 Adjusting the saddle height 6.5.3.4...
Page 6 Contents 6.5.15.2 Adjusting the RockShox threshold 6.5.16 Riding light 6.5.16.1 Adjusting the headlight 6.5.17 On-board computer 6.5.17.1 Creating a user account 6.5.17.2 Connecting the on-board computer with the smartphone 6.5.17.3 Update software 6.5.17.4 Activating activity tracking 6.5.17.5 Setting up the lock function (optional) 6.5.17.6 Inserting the display 6.5.17.7...
Page 7 Contents 6.18.1 Switching on the electric drive system 6.18.2 Switching off the electric drive system 6.19 Using the on-board computer 6.19.1 Using the diagnosis port 6.19.2 Charging the control panel battery 6.19.3 Using the riding light 6.19.4 Setting the brightness of indicators 6.19.5 Using the push assist system 6.19.6...
Page 8 Contents 7.3.9.1 Cleaning the leather saddle 7.3.10 Cleaning the tyres 7.3.11 Cleaning the spokes and spoke nipples 7.3.12 Cleaning the hub 7.3.13 Cleaning the switching elements 7.3.14 Cleaning the SRAM AXS rear derailleur 7.3.14.1 Cleaning the shifter 7.3.15 Cleaning the cassette, chain wheels and front derailleur 7.3.16 Cleaning the brake 7.3.16.1...
Page 9 Contents 7.5.4.2 Checking the belt for wear 7.5.5 Checking the stem 7.5.6 Checking the handlebars 7.5.7 Checking the saddle 7.5.8 Checking the seat post 7.5.9 Checking the pedal 7.5.10 Checking the gear shift 7.5.10.1 Checking the electric gear shift 7.5.10.2 Checking the mechanical gear shift 7.5.10.3 Checking derailleur gears...
Page 10 Contents 9.1.11.4 Excessively hard damping on bumps Repairs at the specialist dealer 9.2.1 Original parts and lubricants 9.2.2 Repairing the frame 9.2.2.1 Removing paint damage on frame 9.2.2.2 Removing damage from impact on the carbon frame 9.2.3 Repairing the suspension fork 9.2.3.1 Removing paint damage on the fork 9.2.3.2...
Page 11 About these operating instructions Thank you for your trust! Copyright KETTLER pedelecs are premium quality vehicles. © KETTLER Alu-Rad GmbH You have made an excellent choice. Your specialist dealer will provide you with guidance Distribution or reproduction of these operating and instruction and assemble your product.
Page 12: About These Operating Instructions
MONZA (MB), 20900, Italy Tel.: +39 2651030278 WARNING Fax: www.atala.it/en/ E-mail: info@kettler-alu-rad.de May lead to serious or even fatal injuries if ignored. Medium-risk hazard. Laws, standards and directives The operating instructions comply with the CAUTION essential requirements specified in: •...
Page 13: Type Number And Model
Type no. Model Pedelec type owner. The frame number is the most important KB196-xxKD KETTLER B-750 FS1 Mountain bike identifier for verifying ownership. KB197-xxKD KETTLER B-750 FS2 Mountain bike Identifying the operating...
Page 14: Aim Of The Operating Instructions
About these operating instructions Aim of the operating instructions These operating instructions are not a substitute for personal instruction by the specialist dealer supplying the bike. These operating instructions Section are an integral part of the pedelec. Therefore, if it is re-sold at a later time, they must be handed over to the subsequent owner.
Page 15: Safety
Safety Safety Residual risk Pedelecs pose the following residual risks: Never use incorrect charger • Risk of fire and explosion Chargers with excessive voltage damage • Electric shock batteries. This may cause a fire or an explosion. • Risk of a crash ...
Page 16 Safety Storing faulty batteries Your specialist dealer will dispose of faulty batteries.  Take faulty batteries to your specialist dealer.  Store the battery in a safety container in a dry place as per special regulations (ADR SV 376, P908) until you dispose of it. Figure 1: Example of a safety container ...
Page 17: Electric Shock
Safety Use correct tightening torque 2.1.2 Electric shock If a screw is fastened too tightly, it may break. If a screw is not fastened enough, it may loosen. This will cause a crash with injuries. Never use damaged network components ...
Page 18: Malfunctions Due To Bluetooth
Safety 2.1.6 Malfunctions due to Bluetooth® If you use the on-board computer with Bluetooth® and/or Wi-Fi®, it may cause interference with other devices, other equipment, aircraft, and medical devices, such as pacemakers and hearing aids. Likewise, it cannot be completely ruled out that you will cause harm to people and animals in the immediate vicinity.
Page 19: Toxic Substances
Safety Toxic substances 2.2.2 Irritants and If substances are released or used which pose a corrosive risk to people and the environment, effective substances protective measures must be taken. Possible hazards, contamination and health Corrosive substances (also known as corrosives) hazards due to: destroy living tissue or attack surfaces.
Page 20: Personal Protective Equipment
Safety Personal protective equipment Safety markings and safety instructions  Wear a suitable helmet. The helmet must have a reflective strip or a light in a clearly visible Pedelec and battery nameplates contain the colour. following safety markings and safety instructions: ...
Page 21: What To Do In An Emergency
Safety What to do in an emergency After contact with eyes 1 Rinse eyes under flowing water for at least ten 2.8.1 Dangerous situation in road traffic minutes with the lids open; also rinse under lids.  If you encounter any hazards or dangers in road traffic, apply the brake on the pedelec 2 Immediately consult a doctor in case of any until it comes to a halt.
Page 22: Battery Vapour Emission
Safety 2.8.3 Battery vapour emission 2.8.4 Battery fire Vapours may be emitted if the battery is damaged The safety electronics may fail if the battery is or used improperly. The vapours may cause damaged or faulty. The residual voltage can respiratory tract irritation.
Page 23: Toxic Substances
Safety Toxic substances 2.9.2 Toxic substances If substances are released or used which pose a risk to people and the environment, effective protective measures must be taken. Toxic substances (also known as poison or toxins) refer to substances which can cause damage to Possible hazards, contamination and health living beings if they enter the organism above a hazards due to:...
Page 24: Requirements For The Pedelec Rider
Safety 2.12 Personal protective equipment Defective battery Liquids and vapours may leak from damaged or  Wear a suitable helmet. The helmet must have faulty batteries. Excessively high temperatures a reflective strip or a light in a clearly visible may also cause liquids and vapours to leak from colour.
Page 25: Safety Markings And Safety Instructions
Safety 2.14 Safety markings and safety 2.15 What to do in an emergency instructions 2.15.1 Dangerous situation in road traffic Pedelec and battery nameplates contain the following safety markings and safety instructions:  If you encounter any hazards or dangers in road traffic, apply the brake until the pedelec comes to a halt.
Page 26: Battery Vapour Emission
Safety After contact with eyes After skin contact 1 Rinse eyes under flowing water for at least ten 1 Remove any solid particles immediately. minutes with the lids open; also rinse under 2 Remove contaminated clothing immediately. lids. 3 Rinse the affected area with plenty of water for 2 Immediately consult a doctor in case of any at least 15 minutes.
Page 27: Lubricant Leaking From The Eightpins Suspension Seat Post
Safety 2.15.7 Lubricant leaking from the eightpins suspension seat post  Avoid contact with skin and eyes. Wear nitrile gloves to protect yourself.  Never inhale vapours. Ensure sufficient ventilation.  Immediately remove any clothing items contaminated with lubricants. If swallowed ...
Page 28: Description
Description Description Proper use All check lists and instructions for actions in these The rechargeable batteries are designed to operating instructions met. Approved accessories supply power to the pedelec motor only. Never can be installed by specialist staff. use the batteries for other purposes. Use the pedelec when it is in perfect, proper A compatible smartphone with the eBike Flow working order only.
Page 29: Improper Use
Description 3.1.1 Improper use Failure to adhere to the proper use poses a risk of • lending the pedelec to untrained pedelec rider • carrying other people personal injury and material damage. It is • riding with excessive baggage prohibited to use the pedelec in the following •...
Page 30: Permitted Total Weight (Ptw)
• plus body weight • plus baggage Type no. Model PTW [kg] KB196-IAKD KETTLER B-750 FS1 140 kg KB197-IAKD KETTLER B-750 FS2 140 kg Table 10: Type number, model and PTW MY22 K0b - 62_1.0_18.10.2023...
Page 31: Environmental Requirements
Description 3.1.3 Environmental requirements You can be ride the pedelec within a temperature Temperatures under -10 °C and over +60 °C must range between -5 °C and +40 °C. The electric be avoided as a general rule. Never put the drive system is limited in its performance outside battery in a car in summer or store it in direct this temperature range.
Page 32 Description The pedelec is unsuitable for the following areas of use: Child's City and bicycles/ Area of use trekking Mountain bikes Racing bicycle Cargo bike Folding bicycle bicycles for bicycles young adults Never drive off- Never drive off- Never drive off- Never drive off- Never drive off- road or perform...
Page 33: Nameplate
Italy EPAC EN 15194 2022 25 KM/H 250 W 25 KG ZGG 140 KG Figure 2: Example KETTLER nameplate More No. Designation Description information Manufacturer's contact details You can contact the manufacturer at the address indicated. Section The year of manufacture is the year in which the pedelec was Year of manufacture manufactured.
Page 34: Components
Description Components 3.3.1 Overview 12 13 15 16 17 Figure 3: Pedelec viewed from right, Bull Cross Rider used as example Front wheel Rear wheel Front wheel hub Rear wheel hub Fork Rear wheel brake Steering headset (fitted) Chain Handlebars Frame number Stem Motor (behind Cober)
Page 35: Chassis
Description 3.3.2 Chassis The chassis comprises two components: • Frame and • steering system 3.3.2.1 Frame The frame absorbs all forces which act on pedelec from body weight, pedalling and the ground. The frame also acts as a carrier for most components. The frame geometry determines the pedelec’s ride performance.
Page 36: Handlebars
Description 3.3.2.5 Handlebars 3.3.2.6 Fork The stem and handlebars are attached to the top The pedelec is steered using the handlebars. The end of the fork steerer. The axle is fastened to the handlebars are used to support the upper body fork ends.
Page 37: Suspension
Description 3.3.3 Suspension Both forks and suspension forks are fitted in this model series. 3.3.3.1 Rigid fork Rigid forks do not feature suspension. They transfer the used muscle and motor power to the road to optimum effect. Pedelecs with rigid forks consume less energy on steep roads and have a greater range Figure 8: Without suspension (1) and with suspension (2) than pedelecs with suspension.
Page 38 Description Negative deflection (sag) Negative deflection (sag) is the percentage of speed if it is optimally adjusted. The wheel stays total deflection that is compressed by body in contact with the ground when passing over weight, including equipment (such as a bumps (blue line).
Page 39 Description Rebound damping Rebound damping defines the speed at which the speeds also increase. Rebound damping needs to suspension rebounds after being loaded. be increased to achieve an optimal setting if the Rebound damping controls the suspension fork air pressure or spring stiffness is increased. The extension and rebound speed, which, in turn, has damper rebounds at a controlled speed if the fork an impact on traction and control.
Page 40 Description Steel suspension fork structure Air suspension fork structure The stem and the handlebars are fastened to the The air suspension fork comprises up to three fork steerer. The wheel is fastened to the axle. assembly groups: • Air suspension assembly (orange) •...
Page 41: Wheel
Description 3.3.4 Wheel Tyre pressure The permitted pressure range is indicated on the side of the tyre. It is indicated in psi or bars. The tyre is only able to support the pedelec if there is adequate tyre pressure. The tyre pressure must be adjusted to the body weight and then checked on a regular basis.
Page 42 Description Carcass Tread with profile The carcass is the tyre’s supporting structure. A rubber tread is attached to the exterior of the There are usually three carcass plies beneath the carcass. tread. The carcass comprises a webbing with The tread has little influence on riding characteristics threads, usually made of polyamide (nylon).
Page 43: Rim
Description Bead core 3.3.4.3 Rim The rim is the metal profile on a wheel which holds Tyre carcasses are wrapped around bead cores. the tyre, tube and rim band together. The rim is Wrapping the carcass around both sides creates joined to the hub with spokes.
Page 44: Spoke
Description Presta valve 3.3.4.6 Spoke nipples The Presta valve, also known as the Sclaverand Spoke nipples are screw elements with an internal valve or the French valve, is the narrowest variant thread which fits onto the spoke thread. Fitted of all valves. The Presta valve requires a smaller spokes are tensioned by tightening the spoke hole in the rim, which is why it is especially nipples.
Page 45: Brake
Description 3.3.5 Brake 3.3.5.2 Hydraulic brake A pedelec’s brake system is primarily operated using the brake lever on the handlebars. The brake fluid is in a closed hose system. If the brake lever is pulled, the brake fluid transfers • If the left brake lever is pulled, the brake on the front wheel is applied.
Page 46: Disc Brake
Description 3.3.5.3 Disc brake Figure 26: Brake system with disc brake – example Brake disc Brake calliper with brake linings Handlebars with brake lever Front wheel Brake disc Rear wheel brake disc On a pedelec with a disc brake, the brake disc is permanently screwed to the hub.
Page 47: Seat Post
Description 3.3.6 Seat post Seat posts are not designed to fasten the saddle but also to adjust exactly to the optimum sitting position. The seat post can: • adjust the seat height in the seat tube • adjust the saddle horizontally with a clamping mechanism and •...
Page 48: Mechanical Drive System
Description 3.3.7 Mechanical drive system 3.3.7.1 Chain drive layout The pedelec is driven by muscle power, just like a bicycle. The force which is applied by pedalling in the direction of travel drives the front chain wheel. The chain or belt transmits the force onto the rear chain wheel and then onto the rear wheel.
Page 49: Electric Drive System
Description 3.3.8 Electric drive system push assist button is released. The pedelec does not have a separate emergency shut-off button. In The pedelec has an electric drive system in the event of an emergency, the motor can be addition to a mechanical one. stopped by removing the on-board computer.
Page 50: Rechargeable Battery
Description 3.3.8.4 Rechargeable battery The following battery can be built into the pedelec: BOSCH batteries are lithium ion batteries which are developed and manufactured to the latest technical standards. Each battery cell is protected by a steel cup and encased in a plastic battery housing.
Page 51: On-Board Computer
Description 3.3.9 On-board computer 3.3.9.1 Display The on-board computer on the handlebars is used as a control panel. It controls the system and all The display shows the main drive system indicators on the display screen using six buttons. functions and the ride data. Figure 35: BOSCH LED Remote on-board computer Figure 36: BOSCH Kiox 300 display The eBike Flow app can be accessed via...
Page 52: Description Of Controls And Screens
Description Description of controls and screens 3.4.1 Handlebars Figure 37: Detailed view of handlebars with BOSCH Kiox 300, example 1, 6 Handle LED Remote control panel Rear wheel hand brake (behind handlebars) Air valve cap Bell Sag setting wheel Kiox 300 display Shifter Front wheel hand brake (behind handlebars) MY22 K0b - 62_1.0_18.10.2023...
Page 53: Control Panel
Description 3.4.2 Control panel The control panel on the handlebars is the on-board computer. It controls the system and all indicators on the display screen using six buttons. Figure 38: Overview of BOSCH LED Remote control panel Symbol Designation Symbol Designation >...
Page 54: System Message
Description 1. Selected level of assistance indicator 3. Battery level indicator (control panel) The higher the selected level of assistance, the The battery level indicator (control panel) shows more the drive system assists with pedalling. the battery charge level. You can also see the battery charge level on the LEDs on the battery eMTB mode is available for Performance Line CX itself.
Page 55: Creating A User Account
Description 3.4.2.2 Creating a user account 3.4.2.5 Lock function The rider needs to register on a PC or their When the lock function is used, the on-board smartphone and create a user account to use all computer acts in a similar way to a key for the the drive system’s functions.
Page 56: Display
Description 3.4.3 Display The display is controlled using the control panel. You open the second start screen by pressing the select button. Ø GESCHW. km/h 20.5 MAX. GESCHW. km/h 29.2 Figure 39: BOSCH Kiox 300 display Figure 41: Overview of start screen, screen 2 The following pages are on the display screen: Unit of speed •...
Page 57: Status Screen
Description 3. Riding light symbol 3.4.3.2 Status screen You open the Status screen by pressing the The riding light symbol is shown when the <- button on the start screen. You can open the riding light is on. settings on this screen. 4.
Page 58: Trip Screen
Description 3.4.3.3 TRIP screen 3.4.3.4 Range screen You open the Trip screen by pressing the You open the Range screen by pressing the >- button on the start screen. >- button on the start screen. STRECKE REICHWEITE 19.4 FAHRZEIT h:min 02:02 eBIKE GESCHW.
Page 59: Fitness Screen
Description 3.4.3.5 Fitness screen 3.4.3.6 ABS screen You open the Fitness screen by pressing the Only applies to pedelecs with this equipment >- button on the start screen. You open the ABS screen by pressing the >- button on the start screen. LEISTUNG BREMSDAUER KADENZ...
Page 60: Settings
Description 3.4.3.7 Settings All system and service-relevant values can be read and changed in the settings. The settings menu structure is customised and may change when components or services are added. Menu Submenu My eBike → <Range reset> → <Auto trip reset> →...
Page 61: Battery Level Indicator (Battery)
Description 3.4.4 Battery level indicator (battery) Each battery has its own level indicator: Figure 50: Position of battery level indicator (1) The five green LEDs on the battery level indicator battery show the charge level when the battery is switched on. Each LED represents about 20% battery capacity.
Page 62: Gear Shift
Description 3.4.5 Gear shift 3.4.5.1 SHIMANO derailleur gears Only applies to vehicles with this equipment The gear shift is on the right of the handlebars. SHIMANO SL-M3100 gear shift The gear shift has one or two shifters. SHIMANO SL-M315 gear shift Figure 52: Example of SHIMANO SL-M3100 Shifter A Shifter B (optional)
Page 63: Handbrake
Description 3.4.6 Handbrake There is a handbrake on the left and right of the handlebars. Figure 53: Front wheel (2) and rear (1) brake levers – Shimano brake used as an example The left handbrake (2) controls the front wheel The right handbrake (1) controls the rear wheel brake.
Page 64: Fork Lock
Description 3.4.7 Fork lock Only applies to vehicles with this equipment The suspension in suspension forks is adjusted 3.4.7.1 SR Suntour using fork locks. The fork locks are either directly The following (compression dampers) may be on the suspension fork or can be controlled using featured on the suspension fork: the remote control on the handlebars.
Page 65: Technical Data
Description Technical data 3.5.1 Pedelec 3.5.4 LED Remote on-board computer Power output/system 250 W (0.25 kW) Internal lithium ion battery 3.7 V, 75 mAh Shut-off speed 25 km/h Charging temperature 0 °C … +45 °C Charging temperature 0 °C … +45 °C Operating temperature -5 °C …...
Page 66: Rechargeable Battery
Description 3.5.7 Rechargeable battery 3.5.8 Protection class IPx7 3.5.7.1 BOSCH PowerTube 500 Operating temperature -5 °C … +40 °C Nominal voltage 36 V Storage temperature +10 °C … +40 °C Nominal capacity 13.4 Ah Weight 215 g Energy 500 Wh Table 29: Technical data for BOSCH PowerTube 750, BBP3770 horizontal, BBP3771 vertical Weight...
Page 67: Kettler B-750 Fs1 Components
About these operating instructions components 3.5.10 KETTLER B-750 FS1 Frame Aluminium, Gent: 40/44/48/52 cm Rear frame damper ROCKSHOX, DELUXE SELECT Air damper Installation length: 230 mm Deflection: 55 mm Function Rebound adjustment: H, L, M Compression stroke: H, L, L1, LC, M,...
Page 68 About these operating instructions Crank drive Pedals FEIMIN, FP-203ZP Crank set FSA, CK-220 Aluminium, for BOSCH™ Gen3 motors Crank length: 165 mm Chain SHIMANO, DEORE CN-M6100 Chain for gear speeds, with Quick Link Rear: 12 x front: 1/2 x Chain wheels FSA, Direct Mount steel chainring Steel, chainring with spider, with chain guard, for BOSCH™...
Page 69: Kettler B-750 Fs2 Components
About these operating instructions components 3.5.11 KETTLER B-750 FS2 Frame Aluminium, Gent: 40/44/48/52 cm Rear frame damper ROCKSHOX, DELUXE SELECT Air damper Installation length: 230 mm Deflection: 65 mm Function Rebound adjustment: H, L, M Compression stroke: H, L, L1, LC, M,...
Page 70 About these operating instructions Crank drive Pedals FEIMIN, FP-203ZP Crank set FSA, CK-220 Aluminium, for BOSCH™ Gen3 motors Crank length: 165 mm Chain KMC, X12 Silver Chain Length: 126 links Chain wheels FSA, Direct Mount steel chainring Steel, chainring with spider, with chain guard, for BOSCH™...
Page 71: Torque
Description 3.5.12 Torque Model Torque Tool Axle Conventional axle nut 35 … 40 Nm* 15 mm spanner SR SUNTOUR screw-on axle 12AH2 Axle 8 … 10 Nm 6 mm hex bit Securing screw 5 … 6 Nm 5 mm hex bit SR SUNTOUR screw-on axle 15AH2 Axle...
Page 72 Description BOSCH Mini Remote Attachment screw 0.4 Nm (not 0.6 Nm, as written on mini-remote) 3 mm hex bit SHIMANO SC-E5003 0.8 Nm 3 mm hex bit Attachment screw Brake linings SHIMANO Hex key, 3 mm Circlip 2 … 4 Nm Slotted-head screwdriver TEKTRO for hydraulic disc brake system...
Page 73 Description SHIMANO for 5-hole version Attachment screws 2 … 4 Nm Star bit [no. 25] SHIMANO for 6-hole version Attachment screws 2 … 4 Nm Star bit [no. 25] TEKTRO for hydraulic disc brake system Attachment screws 4 … 6 Nm Torx®...
Page 74 Description SR SUNTOUR Damping side, top, aluminium 20 Nm SR SUNTOUR Damping side, bottom, without adjuster 10 Nm SR SUNTOUR Damping side, bottom, with adjuster 7 Nm SR SUNTOUR Fork head clamps 7 Nm SRAM RockShox, 35 Cover cap 28 Nm socket nut, 24 mm SRAM RockShox, Lyrik, Compression damper cover...
Page 75 Description SRAM RockShox Locking screw – remote control stop ring Hand-tight or 0.1 … 0.3 Nm 2 mm hex bit SRAM RockShox, Lyrik, Clamping screw – rebound adjuster ring 0.84 Nm 2.5 mm hex bit SRAM RockShox, Lyrik, Air suspension guide rod insert (Select+, Select, Base –...
Page 76 Description SHIMANO, FC-M8000, single version Attachment screw for crank/ chainring 12 … 14 Nm Star bit [no. 30] SHIMANO, FC-M8000, dual version Largest chainring 12 … 14 Nm Star bit [no. 30] Smallest chainring 16 … 17 Nm Star bit [no. 30] SHIMANO, FC-M8000, triple version Largest chainring...
Page 77 Description BOSCH motor BDU37xx 20 ± 2 Nm Torx Plus® P40, M8 × 16 6 x attachment screws for motor BOSCH Intuvia 100 bracket Torx ® Torx Plus ® Motor cover BOSCH motor cover BDU37xx Attachment screws for lower Initial fitting: 3 ± 0.5 Nm Torx®...
Page 78 Description ROHLOFF, 14/500 Chain tensioner attachment screw 8 Nm 5 mm hex bit ROHLOFF, 14/500 Chain guide attachment screw 3 Nm Torx® TX 20 ROHLOFF, 14/500 Rear spacer sleeve attachment screw 3 Nm Torx® TX 20 ROHLOFF, 14/500 Attachment screw for shift handle on handlebars 1 Nm 2.5 mm hex bit...
Page 79 Description SHIMANO, HB-M7000, HB-M6000 HB-M4050 Lock nut 10 … 15 Nm Hub spanner, 13 mm and 17 mm SHIMANO, HB-M7010, HB-M7010-B HB-M6010, HB-M6010-B, HB-M618, HB-M618-B, HB-MT400, HB-MT400-B Lock nut 21 … 26 Nm Hub spanner, 22 mm SHIMANO hub dynamo E2 model 20 - 25 Nm Screw wrench...
Page 80 Description SHIMANO DEORE XT SL-M8100 Attachment screw 3 Nm 4 mm hex bit SHIMANO DEORE XT SL-M8130 Attachment screw 3 Nm 4 mm hex bit SHIMANO, SLX SL-M7100 Attachment screw 3 Nm 4 mm hex bit SHIMANO XTR SL-M9100 Attachment screw 3 Nm 4 mm hex bit SRAM AXS Controller...
Page 81 Description SHIMANO for MTB/trekking Inner bearing adapter 35 … 50 Nm … SHIMANO for MTB/trekking Top swing screw, clip type 5 … 7 Nm Hex key, 5 mm/ and e-type Screw wrench, 9 mm SHIMANO for MTB/trekking Down swing screw, clip type, 5 …...
Page 82: Transporting And Storing
About these operating instructions Transporting and storing Weight and dimensions for transportation Weight and dimensions during transport 196 × 29 × 121 196 × 29 × 121 KB160-xxKD 196 × 29 × 121 196 × 29 × 121 196 × 29 × 121 196 ×...
Page 83: Transporting
Transportation and storage Transporting 4.3.2 Transporting the pedelec Bicycle rack systems which use the handlebars or frame to hold the pedelec in an upside-down CAUTION position exert inadmissible forces on its components during transportation. This can cause Crash caused by unintentional activation the supporting parts to break.
Page 84: Storing
Transportation and storage Storing 4.4.3 Rechargeable battery  Always store pedelec, battery, on-board computer, display and charger separately.  Storage at about 10 °C to 20 °C is beneficial to a long battery life. Storage temperature +10… +40 °C Humidity 30%…85% ...
Page 85: Break In Operation
Transportation and storage 4.4.4 Break in operation New battery Notice Inspect battery for damage after delivery.   If the batteries are damaged, observe Section 2.1 Handling a damaged or faulty The battery discharges when not in use. This can battery during storage and disposal.
Page 86: Preparing A Break In Operation
Transportation and storage 4.4.4.1 Preparing a break in operation Remove the rechargeable battery from the  pedelec. Charge battery between 30% and 60% so that  2 or 3 LEDs light up on the battery level indicator. The pedelec needs to be cleaned with a damp ...
Page 87: Assembly 5.1 Unpacking
Assembly Assembly Scope of delivery WARNING 1 × pre-assembled pedelec  Risk of eye injury 1 × front wheel  Problems may arise if components are set 2 × pedals  incorrectly. They may cause serious injuries to 2 × quick releases (optional) ...
Page 88: Commissioning
Assembly Commissioning Only trained specialist staff may perform initial commissioning since initial commissioning of the pedelec requires special tools and specialist knowledge. Experience has shown that a pedelec which has not yet been sold is automatically handed to customers as soon as it appears ready to ride. It makes sense to prepare each pedelec so that it is fully ready for use immediately after being assembled.
Page 89: Preparing The Wheel
Assembly 5.3.2 Preparing the wheel There is an arrow on the sides of the tyres with the • The FRONT rotation direction arrow indicates the recommended direction of rotation for the front inscription ROTATION to show the direction of wheel. rotation.
Page 90: Installing The Wheel In The Suntour Fork
Assembly 5.3.3 Installing the wheel in the SUNTOUR fork Only applies to Suntour forks with this equipment 5.3.3.1 Screw-on axle (12AH2 and 15AH2) Only applies to Suntour forks with this equipment Before installing the wheel, ensure that the O-ring 4 Insert the securing screw on the non-drive ...
Page 91: Mm Cross Axle
Assembly 5.3.3.2 20 mm cross axle Only applies to Suntour forks with this 2 Tighten the cross axle with the red handle. equipment CAUTION Crash caused by loose cross axle A faulty or incorrectly installed cross axle may become caught in the brake disc and block the wheel.
Page 92 Assembly 5 Check the position and clamping force of the quick release lever. The quick release lever must be flush with the shock absorber. Figure 66: Perfect position for the clamping lever 6 Use 4 mm hexagon socket spanner to adjust the clamping lever clamping force if required.
Page 93: Q-Loc Quick Release
Assembly 5.3.3.3 Q-LOC quick release Only applies to Suntour forks with this equipment 1 Push in the quick release until you can hear a click. Make sure that the flange is extended. CAUTION Crash caused by unfastened quick release A faulty or incorrectly installed quick release may become caught in the brake disc and block the wheel.
Page 94: Fitting The Pedals
Assembly 5.3.4 Fitting the pedals The pedals have two different threads to ensure 3 Turn the pedal marked R anti-clockwise by they don’t come loose while the rider is pedalling. hand into the crank arm on the right as seen when facing the direction of travel.
Page 95: Adjusting The Limotec Seat Post
Assembly 5.3.5 Adjusting the LIMOTEC seat post Only applies to pedelecs with this equipment The rider’s body weight exceeds or falls below the  seat post’s functional weight. 1 Order new Limotec seat post with suitable functional weight. 2 Remove existing seat post. Replacing Limotec A1 and A5 3 Use the seat height formula to calculate the optimum seat post height for leg length:...
Page 96: Checking The Stem And Handlebars
Assembly 5.3.6 Checking the stem and handlebars 5.3.6.1 Checking the connections 5.3.6.3 Checking the bearing clearance 1 Stand in front of the pedelec. Clamp the front 1 Place the fingers of one hand on the upper wheel between your legs. Grasp the handlebar headset cup.
Page 97: Operation
Operation Operation Risks and hazards WARNING WARNING Injuries and death caused by distraction Injuries and death caused by blind spots A lack of concentration while riding increases the Other road users, trucks, cars and pedestrians risk of an accident. This may cause a crash with often underestimate the speed of pedelecs.
Page 98 Operation Notice CAUTION Heat or direct sunlight can cause the tyre pressure Crash caused by material fatigue to increase above the permitted maximum pres- Intensive use can cause material fatigue. A com- sure. This can destroy the tyres. ponent may suddenly fail in case of material ...
Page 99: Tips For A Greater Range
Operation Tips for a greater range The pedelec’s range depends on many Gear switching habits influencing factors. A single battery charge may only last fewer than 20 kilometres but much more  Use a low gear and a low level of assistance on than 100 is also possible.
Page 100: Error Message
Operation Error message 6.3.1 On-board computer The on-board computer indicates whether a  Press selection button. critical or less critical error has arisen in the drive  The error is acknowledged and the indicator for system. the selected level of assistance displays the colour for the configured level of assistance The error messages generated by the drive permanently.
Page 101 Operation Description Method of resolution If a battery fault is detected, two  Contact specialist LEDs will flash on the battery dealer. level indicator. Code: No LEDs will light up if there is Check all plug connections. no power. Check contacts on the battery for dirt.
Page 102 Operation Instruction and customer service 6.5.1 Preparing The supplying specialist dealer will provide customer service. Contact details can be found on the pedelec pass for these operating instructions. The following tools are required to adjust the pedelec: The specialist dealer will explain all the pedelec functions to the new owner in person, this being when the specialist dealer hands over the pedelec Tape measure...
Page 103 Operation 6.5.2 Pedelec adjustment procedure  Observe the correct order for adjustment. For pedelecs with components only Sequence Adjustment Section Saddle • Straighten saddle 6.5.4.1 • Adjust saddle height 6.5.3.3 • Adjust saddle position 6.5.3.5 • Adjust saddle tilt 6.5.3.6 Handlebars 6.5.4 Stem...
Page 104 Operation 6.5.3 Riding position The starting point for a comfortable posture is the The pelvis is positioned incorrectly if it tilts slightly correct position of the pelvis. If the pelvis is in the backwards. As a result, the spine becomes curved wrong position, it can cause different types of and can no longer deflect to an optimal extent.
Page 105 Operation Position on roadster Position on city bike Position on trekking Position on sports bike bike Upright, almost vertical Slightly inclined upper Sharply inclined upper Greatly inclined upper posture, body, body, body, back at an angle back at an angle of back at an angle of Back at an angle of Angle of upper body...
Page 106 Operation 6.5.3.1 Straighten saddle 6.5.3.2 Positioning the saddle with eightpins suspension seat post  Position saddle in direction of travel. In doing Only applies to pedelecs with this equipment so, align the tip of the saddle with the top tube. 1 Position saddle in direction of travel.
Page 107 Operation 6.5.3.3 Adjusting the saddle height 5 Open the quick release on the seat post to change the seat height (1). To do so, push the To adjust the saddle height safely, either:  clamping lever away from the seat post (3). •...
Page 108 Operation 6.5.3.4 Setting the saddle height with the remote control Use the seat height formula to set the saddle height: Seat height (SH) = inner leg length (I) × 0.9 Notice If you are unable to achieve the required saddle height, the seat post must be lowered further into the seat tube.
Page 109 Operation 6.5.3.5 Adjusting the saddle position 6.5.3.6 Adjusting the saddle tilt The saddle can be shifted on the saddle frame. The saddle tilt must be adjusted to the seat height, The right horizontal position ensures an optimal the saddle and handlebar position, and the saddle leverage position for legs.
Page 110 Operation 6.5.4 Handlebars 6.5.4.1 Replace handlebars 6.5.4.3 Adjusting the hand position The hand is an optimal position on the handlebars Not included in price when the forearm and hand are in a straight line, i.e. the wrist is not bent. In this way, the nerves are Handlebars are components that may be §...
Page 111 Operation 6.5.4.4 Adjusting the handlebars The handlebars and their position determine the posture that the pedelec rider adopts on the pedelec. 1 After selecting the riding position (see Section 6.6.2.1), determine the angle of the upper body and upper arm. 2 Pre-tension the back muscles when adjusting the handlebars.
Page 112 Operation 6.5.5 Stem 6.5.5.1 Replacing the handlebars 6.5.5.3 Checking the stem stability Not included in price  Hold handlebars firmly after adjusting the saddle. Press full body weight on the Handlebar-stem units are components that may handlebars. § be replaced after approval by the vehicle or parts ...
Page 113 Operation 6.5.5.5 Setting the quill stem 6.5.5.6 Adjusting the Ahead stem Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment In the case of a quill stem, the stem and fork In the case of an Ahead stem, the stem is placed steerer form a permanently interconnected directly on the fork steerer, which protrudes over component, which is clamped in the fork steerer.
Page 114 Operation 6.5.5.7 Adjusting the angle-adjustable stem Only applies to pedelecs with this equipment Angle-adjustable stems are available in different lengths for quill and Ahead stems. Figure 90: Different versions of angle-adjustable stems Adjusting the stem angle (c) changes both the distance from the upper body to the handlebars (b) and the handlebar height (a).
Page 115 Operation 6.5.6 Handles 6.5.6.1 Replacing the handles 6.5.6.2 Adjusting ergonomic handles Only applies to pedelecs with this equipment Not included in price Handles with bolt clamps are components which § may be replaced without approval. If there is pain or numbness in the index, middle finger or thumb, this may be due to excessive pressure on the exit of the carpal tunnel.
Page 116 About these operating instructions 6.5.7 Tyres 6.5.7.1 Adjust tyre pressure Tyre pressure in bar for body weight It is not possible to offer a general recommended Tyre width about about about tyre pressure for a particular pedelec or tyre. The 60 kg 80 kg 110 kg...
Page 117 Operation 6.5.8 Brake 6.5.8.2 Change handbrake inclination angle The handbrake grip distance can be adjusted to ensure that it can be reached more easily. The The nerves that pass through the carpal tunnel pressure point can also be adjusted to the pedelec are connected to the thumb and the index and rider’s preferences.
Page 118 Operation 2 Set the brake lever angle as indicated in the 6.5.8.3 Determining the grip distance table. 1 Measure hand size using the grip distance gauge. Saddle-handlebar height Brake angle difference (mm) 2 Adjust the grip distance at the pressure point >10 20°…25°...
Page 119 Operation 6.5.8.4 Replacing brakes Not included in price Brake components may only be replaced with § original components. In the case of disc brake pads, the optimum pad compound may be adapted to the surface and the rider’s experience. 6.5.8.5 Retracting the brake linings Disc brakes require wearing-in time.
Page 120 Operation 6.5.9 Tyres 6.5.9.1 Adjust tyre pressure Tyre pressure in bar for body weight The correct tyre pressure largely depends on the Tyre width approx. approx. approx. weight load on the tyres. This load is determined 60 kg 80 kg 110 kg by the weight of the pedelec, the rider’s body weight and the luggage load.
Page 121 Operation 6.5.9.2 Replacing tyres Not included in price Tyres are components that may be replaced after § approval by the vehicle or parts manufacturer. Different tyres need to be used when the area of use is changed, more weight or greater puncture protection is added, and greater acceleration or more dynamic cornering is used.
Page 122 Operation 6.5.9.3 Grip distance on a SHIMANO ST-EF41 brake lever Only applies to pedelecs with this equipment The brake lever position can be adjusted to the  Turn setting screw anti-clockwise towards rider's requirements. Such adjustment does not minus (–). affect the pressure point or the position of the ...
Page 123 Operation 6.5.9.4 Grip distance on a SHIMANO ST-EF41 handbrake Only applies to pedelecs with handbrakes: BL-M4100 BL-M7100 BL-M8100 BL-MT200 BL-MT201 BL-MT400 BL-MT401 BL-MT402 BL-T6000 GRX ST-RX600 M7100 M8100 RS785 The handbrake position can be adjusted to the pedelec riders’ requirements. ...
Page 124 Operation 6.5.10 Suspension A pedelec’s fork suspension and rear frame  Follow the correct order for adjustment. damper suspension can be adjusted to the rider's weight in up to six increments, depending on the suspension system. For pedelecs with components only Sequence Adjustment Section...
Page 125 Operation 6.5.11.1 ROCKSHOX Paragon Silver coil spring Only applies to pedelecs with this equipment 1 Put on normal cycling clothing. 7 Check the sag. 2 Ask someone to hold the pedelec. Setting 3 Stand on the pedals. Allow the damper to Prohibited >30% deflect three times.
Page 126 Operation 9 Take off the cover cap to remove or reposition the preload spacer.  On a new vehicle, the 5-mm preload position of the preload spacer is positioned as standard (1). Figure 105: Screwing and unscrewing the preload adjustment ring ...
Page 127 Operation 6.5.11.2 Adjusting the RockShox coil spring with an external preload adjuster Only applies to pedelecs with this equipment 1 Turn the preload adjustment ring anti- 6 Note distance between dust wiper and the clockwise until it locks into position O-ring.
Page 128 Operation 6.5.11.3 Adjusting the ROCKSHOX fork coil spring with spacer for pre-tensioning Only applies to pedelecs with this equipment 1 Put on normal cycling clothing (including 7 Check the sag. baggage). Setting 2 Ask someone to hold the pedelec. Prohibited >30% 3 Stand on the pedals.
Page 129 Operation Adjusting preload internally  Only your specialist dealer may make an internal adjustment to the preload. Preload spacers compress or decompress the spring without changing deflection. Figure 114: Screwing and unscrewing the preload adjustment ring The coil spring can be preloaded with the maximum number of preload spacers specified for the fork model in question.
Page 130 Operation 6.5.12 Adjust the rear frame damper sag Adjustments on the chassis change ride performance significantly. The rider needs to get used to the pedelec and break it in to prevent accidents. Greater sag (20… 30%) A greater sag increases sensitivity to bumps, thus producing greater suspension motion.
Page 131 Operation 6.5.12.1 Adjusting the RockShox rear frame damper Only applies to pedelecs with this equipment The fork sag is adjusted.  Weight Air pressure When adjusting the sag, ensure that all dampers  Pound per are in the open position, i.e. turned anti-clockwise Kilogram Pound (lbs) square inch...
Page 132 Operation 11 Read the sag value on the scale. The optimum sag percentage is 25%. The sag level may be adjusted by ± 5%, depending on the rider's preferences (20% to 30%). 12 The air pressure must be adjusted if the sag level is not reached.
Page 133 Operation 6.5.13 Adjusting the rear frame damper rebound damper Only applies to pedelecs with this equipment The rear frame damper rebounds at a controlled frame damper rebounds in a controlled way, so speed if it is optimally adjusted. The rear wheel that the rider remains sitting in a horizontal does not bounce off rough surfaces or the ground;...
Page 134 Operation 6.5.14 Fork rebound damping Only applies to pedelecs with this equipment Rebound damping in the suspension fork and the Rebound damping needs to be increased to rear frame damper determines the speed at which achieve an optimal setting if the air pressure or the rear frame damper rebounds after being spring stiffness is increased.
Page 135 Operation 6.5.14.1 Adjusting the RockShox suspension fork Only applies to pedelecs with this equipment Figure 119: Adjusting the RockShox rebound  The fork sag is adjusted.  Turn the rebound screw clockwise towards the tortoise symbol.  The rebound speed is decreased (slower return).
Page 136 Operation 6.5.14.2 Adjusting the RockShox rear frame damper Only applies to pedelecs with this equipment Figure 120: Position and shape of the rebound adjuster (red) depends on the model The sag in the rear frame damper is adjusted.   Turn rebound adjuster in the clockwise direction.
Page 137 Operation 6.5.15 Compression adjuster on rear frame damper When optimally adjusted, the rear frame damper deflects quickly and unhindered when the bike hits bumps and absorbs a bump. Traction is retained (blue line). The saddle rises slightly when absorbing a bump (green line). Compression adjuster set to hard Compression adjuster set to soft •...
Page 138 Operation 6.5.15.1 Adjusting the RockShox compression adjuster Only applies to pedelecs with this equipment Figure 122: Position and shape of the compression adjuster (blue) depends on the model 1 Set the compression adjuster to the middle position. 2 Ride the pedelec over a small obstacle. ...
Page 139 Operation 6.5.15.2 Adjusting the RockShox threshold Only applies to pedelecs with this equipment Figure 123: The lever’s open position (1) and threshold position (2)  Place threshold lever in the threshold position (2).  The threshold function is switched on. ...
Page 140 Operation 6.5.16 Riding light Example 1 If the headlight is positioned too high, oncoming traffic will be dazzled. This can cause a serious accident with fatalities. Example 2 Positioning the headlight correctly can ensure that oncoming traffic is not dazzled and no-one is put at risk. Example 3 If the headlight is positioned too low, the space ahead is not illuminated to an optimum extent and the rider's vision is reduced in the dark.
Page 141 Operation 6.5.16.1 Adjusting the headlight 1 Position the pedelec so that its front is facing a wall. 2 Mark the height of the headlight (1) on the wall with chalk. 3 Mark half the height of the headlight (2) on the wall with chalk.
Page 142 About these operating instructions 6.5.17 On-board computer 7 Follow the instructions on the display. A smartphone with the eBike Flow application is required to use all drive system functions. The  The user data will be synchronised once the pedelec is connected to the app via a Bluetooth® pairing process is complete.
Page 143 About these operating instructions Once the lock function is switched on, the pedelec 6.5.17.7 Securing the on-board computer (optional) can only be put into use if: It is possible to secure the on-board computer so • the configured smartphone is switched on, that it cannot be removed.
Page 144 About these operating instructions 6.5.17.9 Adjust on-board computer Symbol Designation < Decrease brightness button/ Notice back button Plus button/ light button  Never use on-board computer, the display or the display mount as a handle. If the on-board 10 – Minus button/ push assist button computer, display or display mount are used to...
Page 145 About these operating instructions 6.5.17.10Adjust on-board computer The pedelec is stationary. You cannot open and 6.5.17.11Selects the language  adjust the settings while riding. 1 Open <System> menu item. The display is inserted and shows the start  screen. 2 Open < Language> sub-menu item. 1 Open S TA TUS S CR EE N .
Page 146 About these operating instructions 6.5.17.16Reset settings 1 Open <System> menu item. 2 Open <Settings reset> sub-menu item. 3 Follow the instructions on the on-board computer.  All settings are reset to the factory settings. All user data has been cleared. MY22 K0b - 62_1.0_18.10.2023...
Page 147 Operation Accessories Notice Not included in price  Observe the legal regulations on the use of child seats. 6.6.1 Child seat  Observe the operating and safety instructions Child seats may only be used with the vehicle for the child seat system. §...
Page 148 Only compatible bicycle trailers are approved for ENVIOLO hub gears. KETTLER CAUTION KETTLER Quadriga child trailer. Crash caused by brake failure BURLY The braking distance may be longer if the trailer is carrying excessive load. The long braking...
Page 149 Operation 6.6.2.2 Approval for trailer with ROHLOFF hub 6.6.3 Pannier rack Only applies to pedelecs with this equipment Front and rear pannier racks are only permitted § with the vehicle manufacturer’s approval and ROHLOFF Speedhub 500/14 only if they are approved for use on e-bikes. As a basic rule, it is permitted to use a trailer The specialist dealer will advise on choosing a in combination with the ROHLOFF...
Page 150 Operation 6.6.10 Suspension fork coil spring 6.6.5 Front baskets If the desired suspension fork sag cannot be Take care with front baskets because their load § achieved after adjustment, the coil spring distribution is not fixed. They are only permitted assembly must be replaced with a softer or harder with the vehicle manufacturer’s approval and spring.
Page 151 Operation Personal protective equipment and accessories for road safety Seeing and being seen is crucial in road traffic. 7 The two separate brakes on the pedelec must The following requirements must be met for riding work at all times. a pedelec safely on public roads. 8 The clear sounding bell must be fitted and must work.
Page 152 Operation Straightening the quickly 6.10 Using the pannier rack adjustable stem CAUTION Only applies to pedelecs with this equipment 1 Open stem clamping lever. Crash caused by loaded pannier rack The pedelec is handled differently with a loaded pannier rack, in particular when the rider needs to steer and brake.
Page 153 Operation 6.12.1 Using the leather saddle Sunlight and UV light tarnish the colour and cause the leather to dry out and fade.  Park pedelec in the shade.  Always use a saddle cover. Moisture may cause the leather to detach from material beneath and mould may form.
Page 154 Operation 6.14 Setting the saddle height with the 6.16 Using the handlebars remote control  Wear heavily padded cycling gloves. Only applies to pedelecs with this equipment  This helps protect sensitive areas of your palms. 6.14.1 Lowering the saddle ...
Page 155 Operation 6.16.2 Using bar ends Only applies to pedelecs with this equipment Bar ends can be added to normal handlebars. Adjustable bar ends feature a ball joint which you can use to choose the optimum position as required.  Adjust bar ends correctly. To do so, your hand, elbow and shoulder must be in line with one another when the hand takes hold of the bar ends.
Page 156 Operation 6.17 Using the battery Switching off the electric drive system (see 6.17.1.2 Inserting the integrated battery  Section 6.13.2). The key is inserted in the lock.  The lock is unlocked.  6.17.1 Using the integrated battery Only applies to pedelecs with this equipment 6.17.1.1 Removing the integrated battery Figure 143: Inserting the integrated battery 1 Place the battery into the lower mount with the...
Page 157 Operation 6.17.2 Frame battery 1 Remove the cable connection cover if necessary. Only applies to pedelecs with this equipment 2 Connect the mains plug of the charger to a 6.17.2.1 Removing the frame battery normal domestic, grounded socket. Connection data 230 V, 50 Hz Notice ...
Page 158 Operation 6.18 Using the electric drive system 6.18.1 Switching on the electric drive On-Off button (battery) system  Press the On-Off button (battery) briefly.  All LEDs on the on-board computer will light up briefly. CAUTION  The battery level is displayed in colour by the battery level indicator (on-board computer) and Crash caused by lack of readiness for braking the configured level of assistance by the...
Page 159 Operation 6.19 Using the on-board computer Symbol Designation > Increase brightness button/ forward button Notice < Decrease brightness button/ back button  Never use on-board computer, the display or Plus button/ light button the display mount as a handle. If the on-board computer, display or display mount are used to 10 –...
Page 160 Operation 6.19.3 Using the riding light 6.19.5 Using the push assist system  The drive system needs to be already switched on to turn on the riding light. CAUTION Injury from pedals or wheels The pedals and the drive wheel turn when the push assist system is used.
Page 161 Operation 6.19.6 Selecting the level of assistance 1 Press Push assist button for longer than 1 seconds. Hold down the button. The control panel is used to set how much the  The battery level indicator goes out and a white electric drive should assist the rider when running light in the direction of travel indicates pedalling.
Page 162 Operation 6.20 Brake 6.20.1 Using the brake lever WARNING Crash caused by brake failure Oil or lubricant on the brake disc in a disc brake or on the rim of a rim brake can cause the brake to fail completely. This may cause a crash with serious injuries.
Page 163 Operation 6.21 Gear shift The selection of the appropriate gear is a prerequisite for a physically comfortable ride and making sure that the electric drive system functions properly. The ideal pedalling frequency is between 70 and 80 revolutions per minute. ...
Page 164 Operation 6.22 Use suspension and damping 6.22.1 Locking the suspension A suspension system is designed to cushion and Some suspension forks thus feature a lockout on compensate for unevenness on a surface whether the crown or a remote lockout activated on the the user is riding on bumpy cycle paths, dirt roads handlebars.
Page 165 Operation 6.22.2 Adjusting the suspension fork compression damper The compression damper allows the rider to make When placed at an optimum setting, the quick adjustments to the suspension behaviour of suspension fork counteracts deflection on hilly the suspension fork to adapt to changes in terrain. terrain, remains higher in its deflection range and It is intended for adjustments made during the helps maintain speed when riding on terrain hilly...
Page 166 Operation 6.22.2.1 Using SR Suntour high-speed compression damping A high speed is generated in the suspension fork, The settings on the high-speed damper control e.g. on a mogul slope or during landing after a the suspension behaviour of the fork during jump.
Page 167 Operation 6.22.2.2 Using the SR Suntour low-speed compression damping Low-speed movement in the suspension fork is The settings on the high-speed damper control caused, for example, by riding over bumps. the suspension behaviour of the fork • during staggered jumps •...
Page 168 Operation 6.22.2.3 Adjusting the RockShox compression adjuster  Turn compression adjuster clockwise.  The damping and compression hardness is increased, and the deflection stroke speed is reduced. Efficiency on hilly and flat terrain is improved. Figure 157: Changing compression adjuster to a harder setting ...
Page 169 Operation 6.23 Parking the pedelec Checklist after each ride Notice Cleaning Heat or direct sunlight can cause the tyre pressure Lights and reflectors See Section 7.2.5  to increase above the permitted maximum Brake See Section 7.2.5  pressure. This can destroy the tyres. Suspension fork See Section 7.2.1...
Page 170 Operation 6.23.1 Screwing in the quickly adjustable stem Only applies to pedelecs with this equipment Screw in the quickly adjustable stem to save 3 Turn handlebars 90° in a clockwise direction. space when parking. 1 Open stem clamping lever. Figure 159: Example of All Up with open stem clamping lever Figure 161: Example of All Up screwed in 2 Pull handlebars into highest possible position.
Page 171 Operation 6.23.2 Activating the lock function Only applies to pedelecs with this equipment  Remove the on-board computer used during set-up.  The lock function is activated. The drive system now provides no assistance However, the rider can continue to use the pedelec without assistance.
Page 172 Cleaning, maintenance and inspection Cleaning, maintenance and inspection  Clean, maintain and inspect pedelec as indicated on checklists. Complying with these cleaning instructions can increase operational reliability, reduce wear on components, extend the service life of components and ensure safety. Checklist: Before each ride Checklist: weekly tasks Check everything is sufficiently...
Page 173 Cleaning, maintenance and inspection Checklist: monthly tasks Checklist: monthly tasks Cleaning the battery See Section 7.3.2 Cleaning the motor See Section 7.3.3    Clean on-board computer See Section 7.3.1  Clean hub See Section 7.3.12  Clean on-board computer See Section 7.3.1 ...
Page 174 Cleaning, maintenance and inspection Checklist: Tasks performed at least every six months Checklist: Tasks performed at least every six months (or every 1,000 km) (or every 1,000 km) Check Bowden cables gear Servicing the stem See Section 7.4.6   See Section 7.5.10.2 shift...
Page 175 Cleaning, maintenance and inspection CAUTION WARNING Crash and falling caused by unintentional Crash caused by brake failure activation Oil or lubricant on the brake disc in a disc brake There is a risk of injury if the electric drive system or on the rim of a rim brake can cause the brake is activated unintentionally.
Page 176 Cleaning, maintenance and inspection Before each ride 7.1.5 Checking the pannier rack Complying with these cleaning instructions is the only way to reduce wear on components, increase 1 Hold onto pedelec by its frame. Hold onto the operating hours and guarantee safety. pannier rack with the other hand.
Page 177 Cleaning, maintenance and inspection 7.1.9 Checking the suspension seat post  Deflect and let the suspension seat post rebound.  If you hear unusual noises when the suspension seat post deflects and rebounds, or it yields without any resistance, take pedelec out of service.
Page 178 Cleaning, maintenance and inspection After each ride 7.2.4 Cleaning the pedals Complying with these cleaning instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. The following items should be ready for use to clean the pedelec after each ride: ...
Page 179 Cleaning, maintenance and inspection Basic cleaning 7.3.2 Cleaning the battery Complying with these basic cleaning instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. The following are required for basic cleaning: CAUTION Tool Cleaning agent Risk of fire and explosion due to penetration by...
Page 180 Cleaning, maintenance and inspection 7.3.4 Cleaning the frame, fork, pannier 7.3.7 Cleaning the handles rack, guards and kickstand 1 Clean handles with sponge, water and soapy water. 1 Soak the components with dish-washing 2 Rinse off component with water from a detergent if the dirt is thick and ingrained.
Page 181 Cleaning, maintenance and inspection 7.3.9 Cleaning the saddle 7.3.12 Cleaning the hub 1 Clean the saddle with lukewarm water and a 1 Put on protective gloves. cloth dampened with soapy water. 2 Remove dirt from hub with a sponge and soapy 2 Rinse off component with water from a water.
Page 182 Cleaning, maintenance and inspection 7.3.16 Cleaning the brake 7.3.14.1 Cleaning the shifter 7.3.16.1 Cleaning the handbrake  Carefully clean shifter with a damp, soft cloth.  Carefully clean the handbrake with a damp, 7.3.15 Cleaning the cassette, chain wheels soft cloth. and front derailleur 7.3.17 Cleaning the brake disc...
Page 183 Cleaning, maintenance and inspection 7.3.19 Cleaning the chain Notice  Never use aggressive (acid-based) cleaners, rust removers or degreasers when cleaning the chain.  Never use gun oil or rust remover spray.  Never use chain cleaning devices or chain cleaning baths.
Page 184 Cleaning, maintenance and inspection Maintenance 7.4.1 Maintain frame Complying with these servicing instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. Notice  Hard wax polish and protection wax are particularly resistant on gloss paintwork. These car accessory retail products are unsuitable for matt paint finishes.
Page 185 Cleaning, maintenance and inspection 7.4.3 Maintain pannier rack 7.4.6 Maintaining the stem 1 Dry pannier rack with a cloth. 1 Spray painted and polished metal surfaces 2 Spray pannier rack with spray wax and leave to with wax spray and leave to dry. dry.
Page 186 Cleaning, maintenance and inspection 7.4.8 Maintaining the handles Maintaining the 7.4.9.2 carbon seat post Maintaining 7.4.8.1 rubber handles 1 Apply talcum powder to sticky rubber handles. Notice Notice Rain and puddle water can cause contact  Never apply talcum powder to leather or foam corrosion if carbon seat posts are used in an handles.
Page 187 Cleaning, maintenance and inspection 7.4.12 Maintaining the hub 7.4.14 Maintaining the gear shift Maintaining 7.4.14.1 the rear derailleur articu- lated shafts and jockey wheel 1 Apply wax spray especially around the spoke holes. In doing so, ensure that no wax is applied to brake parts.
Page 188 Cleaning, maintenance and inspection 7.4.16 Maintaining the chain 7.4.16.1 Maintaining the chain and all-round chain guard Place newspaper or paper towels underneath to  Place newspaper or paper towels underneath to  collect chain oil. collect chain oil. 1 Lift rear wheel. 1 Lift rear wheel.
Page 189 Cleaning, maintenance and inspection 7.4.18 Maintaining the brake 7.4.18.1 Maintaining the handbrake Notice  Never treat brake handbrake with degreaser or penetrating oil spray.  Lubricate articulated joints and mechanical parts which are accessible from outside with a few drops of spray oil or precision mechanics oil.
Page 190 Cleaning, maintenance and inspection Inspection The following tools are required for an inspection: 7.5.1.1 Checking tyre pressure Notice Gloves If the tyre pressure is too low in the tyre, the tyre does not achieve its load bearing capacity. The Ring spanners 8 mm, 9 mm, 10 mm, 13 mm, 14 mm and 15 mm tyre is not stable and may come off the rim.
Page 191 Cleaning, maintenance and inspection Dunlop valve Schrader valve Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment The tyre pressure cannot be measured on the It is recommended to use an air pump at a filling ...
Page 192 Cleaning, maintenance and inspection 7.5.1.2 Checking the tyres 2 Check the side walls for wear. If there are any cracks or tears, the tyre must be replaced. The tread is far less important for bicycle tyres than it is for car tyres, for example. Consequently, tyres can still be used with a worn tread with the exception of tyres on mountain bikes.
Page 193 Cleaning, maintenance and inspection 7.5.1.3 Checking the rims 7.5.1.5 Checking the nipple well The nipple holes can weaken the tyre bed. WARNING  Check to see if cracks are emerging from the nipple holes. Crash caused by a worn rim ...
Page 194 Cleaning, maintenance and inspection 7.5.2 Checking the brake system 7.5.2.2 Checking the hydraulic brake system CAUTION 1 Pull on the handbrake and check whether any brake fluid leaks out of the lines, connections or on the brake linings. Crash caused by brake failure Worn brake discs and brake linings and a lack of 2 If any brake fluid leaks from anywhere, take hydraulic fluid in the brake cable reduce the...
Page 195 Cleaning, maintenance and inspection 7.5.2.4 Checking the disc brake Only applies to pedelecs with this equipment Checking the brake linings Checking the brake discs  Check that the brake linings are no less than Put on gloves as the brake disc is very sharp. ...
Page 196 Cleaning, maintenance and inspection 7.5.3 Checking the riding light 1 Check the cable connections on the headlight  If the headlight or rear lights do not come on, take pedelec out of service. Contact specialist and rear light for damage and corrosion and dealer.
Page 197 Cleaning, maintenance and inspection 7.5.4 Checking the chain 3 Check the chain tension at three to four points.  If the deviation is greater than 20 mm, tighten  Check chain for rust, damage and chain links chain. that are difficult to move. ...
Page 198 Cleaning, maintenance and inspection Check 1 Insert gauge between two chain links on the right-hand side. There is a different wear gauge for each chain, depending on the manufacturer: Figure 176: Gauge is inserted 2 Lower gauge down to the left-hand side. Figure 171: Example of a KMC gauge Figure 177: Lower gauge to the left Figure 172: Example of a SHIMANO gauge...
Page 199 Cleaning, maintenance and inspection 7.5.5 Checking the stem 7.5.8 Checking the seat post 1 Take seat post out of the frame.  The stem and quick release system must be 2 Check seat post for cracks and corrosion. inspected at regular intervals. The specialist dealer should adjust them if they require 3 Reinsert seat post.
Page 200 Cleaning, maintenance and inspection 7.5.10 Checking the gear shift 4 Check that there is clearance between the chain tensioner and spokes. 1 Check that all gear shift components are free of  If there is no clearance or the chain scrapes damage.
Page 201 Cleaning, maintenance and inspection 7.5.10.5 Adjusting the ROHLOFF hub 7.5.10.6 Adjusting the cable-operated gear shift, dual-cable Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment 1 Check whether shift cable tension is set in such ...
Page 202 Cleaning, maintenance and inspection 7.5.10.8 Checking kickstand stability 1 Place the pedelec on a slight elevation of 5 cm. 2 Extend kickstand. 3 Jolt pedelec to check stability.  If pedelec topples over, tighten screws or change height of the kickstand. MY22 K0b - 62_1.0_18.10.2023...
Page 203 Inspection and maintenance Inspection and maintenance Initial inspection Component-specific maintenance After 200 km or 4 weeks after purchase High-quality components require extra maintenance. The tasks require technical Vibrations produced while riding can cause expertise, special tools and special lubricants. screws and springs that were tightened during The pedelec may become damaged if the pedelec manufacture to settle or come loose.
Page 204 Inspection and maintenance Inspection and maintenance intervals for suspension fork Inspection and maintenance intervals for seat post SR SUNTOUR suspension fork by.schulz suspension seat post Maintenance 1 Every 50 hours Maintenance After the first  250 km; every  1500 km after Maintenance 2 Every 100 hours ...
Page 205 Inspection and maintenance Inspection and maintenance intervals for rear frame Inspection and maintenance intervals for hub damper SHIMANO 11-speed hub RockShox rear frame damper Internal oil change and maintenance 1,000 km after Service air chamber assembly Every 50 hours start of use, then ...
Page 206 Inspection and maintenance CAUTION WARNING Hazard for the environment due to toxic Injury due to damaged brakes substances Special tools and specialist knowledge are The brake system contains toxic and required to repair the brakes. Incorrect or environmentally harmful oils and lubricants. Such unauthorised assembly can damage the brakes.
Page 207 Inspection and maintenance Perform major inspection Complying with these inspection and maintenance instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. Diagnosis and documentation of current status Fre- Components Description Criteria Measures if rejected quency Accept- Inspection...
Page 208 Inspection and maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance Once a Cleaning … Section 7.3.5 O.K. Dirt Cleaning month 6 months … Section 7.4.6 O.K. Untreated Stem 6 months Check mount fas- Section 7.5.5 …...
Page 209 Inspection and maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance Wheel Before Concentricity Section 7.1.7 … O.K. Not straight Re-mount wheel each ride Wheel 6 months Assembly Section 7.5.1 … O.K. Loose Adjust quick release Once a Cleaning Section...
Page 210 Inspection and maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance Once a Cleaning … Section 7.3.12 O.K. Dirt Cleaning month Once a Care … Section 7.4.12 O.K. Untreated Treat month Hub gear 6 months Check mount fas- …...
Page 211 Inspection and maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance 20 hours Refill oil … Section 7.4.19 O.K. No oil Refill oil 20 hours Clean wiper O.K. Dirt Cleaning EIGHTPINS 40 hours Clean slide bushing O.K.
Page 212 Inspection and maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance Back-pedal 6 months Attachment Check mount … O.K. Loose Retighten screws brake braking fastening armature 6 months Attachment Check mount … O.K. Loose Retighten screws Brake system fastening...
Page 213 Inspection and maintenance Fre- Components Description Criteria Measures if rejected quency Accept- Inspection Tests Maintenance Rejection ance 6 months First examination See Section on … O.K. Error message Contact battery manu- Rechargeable Assembly facturer; take out of battery service, new battery 6 months Firmly in position, Check mount...
Page 214 Inspection and maintenance 8.5.1 Inspect frame 8.5.3 Inspecting and maintaining the rear frame damper 1 Check frame for cracks, warping and damage Only applies to pedelecs with this equipment to the paintwork.  If there are any cracks, warping or damage to the paintwork, remove the pedelec from WARNING service.
Page 215 Inspection and maintenance 8.5.5 Inspecting the stem CAUTION Incorrectly fastened screws may come loose due to impact. The stem may no longer be firmly fixed Hazard for the environment due to toxic in its position as a result. This will cause a crash substances with injuries.
Page 216 Inspection and maintenance 8.5.7 Inspecting the axle with quick  The quick release lever is flush with the lower release housing.  You should be able to see slight impression on the palm of your hand when you close the quick CAUTION release lever.
Page 217 Inspection and maintenance 8.5.8 Inspecting the fork 8.5.8.1 Inspecting the carbon suspension fork Only applies to pedelecs with this equipment WARNING 1 Remove fork. 2 Check fork for cracks, warping and damage to Injury due to explosion the paintwork. The air chamber is pressurised. When the air 3 You need to distinguish between scratches on system in a faulty suspension fork is maintained, the paintwork and impacts if the carbon...
Page 218 Inspection and maintenance 8.5.9 Inspecting the seat post 8.5.9.2 Inspecting and greasing BY.SCHULZ suspension seat post Only applies to pedelecs with this equipment WARNING 1 Remove seat post from the frame. Intoxication from lubrication oil 2 Remove safety and protective cover. The lubrication oil for Eightpins seat posts is toxic 3 Clean seat post on the inside and outside.
Page 219 Inspection and maintenance 8.5.9.3 Inspecting and greasing RS SUNTOUR suspension seat post Only applies to pedelecs with this equipment 1 Remove seat post from the frame. 2 Remove safety and protective cover. 3 Examine seat post rack for scratches, cracks and fractures.
Page 220 About these operating instructions Troubleshooting, fault clearance and repair Troubleshooting and fault 15 Contact your specialist dealer if the drive system won’t start. clearance The control panel indicates whether a critical or less critical error has arisen in the drive system. The error messages generated by the drive system can be read in the eBike Flow app and by the specialist dealer.
Page 221 About these operating instructions 9.1.2 Errors in assistance function Symptom Cause Remedy Assistance is not Is the battery charged sufficiently? Check battery is charged. available. Recharge the battery if it is almost flat. Is the system switched on?  Press On-Off button (battery). ...
Page 222 About these operating instructions 9.1.3 Battery errors Symptom Cause Remedy The battery discharges The battery may be at the end of its  Replace old battery with new one. very quickly. useful life. The battery cannot be Is the charger mains plug firmly Disconnect the charger mains plug and plug it in again.
Page 223 About these operating instructions Symptom Cause Remedy There is an unusual Remove from the battery immediately. smell. Contact the fire service immediately. Observe all the warnings in Section 2 Safety. Fumes are emitted from Remove from the battery immediately. the battery. Contact the fire service immediately.
Page 224 Troubleshooting, fault clearance and repair 9.1.6 Other errors Symptom Cause Remedy Two beeps will sound if a Pressed switch mode has been  This is not a malfunction. switch is pressed but the deactivated. switch cannot be operated. Three beeps are A fault or warning has ...
Page 225 Troubleshooting, fault clearance and repair 9.1.7 Lighting does not work Symptom Cause Remedy The front light or rear light The default settings in the electric drive Take pedelec out of service immediately. does not go on, even system have probably been configured when the switch is Contact your specialist dealer.
Page 226 Troubleshooting, fault clearance and repair 9.1.10 RockShox suspension fork 9.1.10.1 Rebound too fast The suspension fork rebounds too quickly, Fork head and handlebars are deflected upwards producing a "pogo stick" effect, where the wheel if the wheel bounces back from the ground. Body lifts from the ground in an uncontrolled way.
Page 227 Troubleshooting, fault clearance and repair 9.1.10.2 Rebounding too slowly The fork does not rebound quickly enough after The fork remains in a deflected state, causing the absorbing a bump. The fork also remains headset and handlebars to move to a lower deflected over subsequent bumps, which reduces position.
Page 228 Troubleshooting, fault clearance and repair 9.1.10.3 Suspension too soft on inclines The fork deflects at a low point in the terrain. The deflection is quickly used up, body weight shifts forward, and the pedelec loses some momentum. Figure 193: Excessively soft suspension in the suspension fork on hilly terrain Solution Figure 194: Changing compression adjuster to a harder setting...
Page 229 Troubleshooting, fault clearance and repair 9.1.10.4 Excessively hard damping on bumps When the bike hits a bump, the fork deflects too The headset and handlebars are deflected slowly and the wheel lifts up from the bump. upwards significantly, which can impair control. Traction decreases when the wheel no longer touches the ground.
Page 230 Troubleshooting, fault clearance and repair 9.1.11 Correcting faults in the ROCKSHOX rear frame damper 9.1.11.1 Rebound too fast The rear frame damper rebounds too quickly, Saddle and handlebars are deflected upwards producing a "pogo stick" effect or causing the bike when the wheel bounces back from the ground.
Page 231 Troubleshooting, fault clearance and repair 9.1.11.2 Rebounding too slowly The rear frame damper does not rebound quickly The rear frame damper remains in a deflected enough after a bump has been compensated and state after contact with the first bump. When the is not in the required initial position when the rear wheel hits the second bump, the saddle wheel hits the next bump.
Page 232 Troubleshooting, fault clearance and repair 9.1.11.3 Suspension too soft on inclines The rear frame damper deflects deeply through to the pedelec rider's weight shifts forward and the the deflection range. Deflection is quickly used up, pedelec loses some momentum. Figure 201: Excessively soft suspension in the rear frame damper on hilly terrain Solution Figure 202: Position and shape of the compression adjuster (blue) depends on the model ...
Page 233 Troubleshooting, fault clearance and repair 9.1.11.4 Excessively hard damping on bumps When the bike hits a bump, the damper deflects Saddle and pedelec rider are deflected upwards too slowly and the rear wheel lifts up from the and forwards, the rear wheel loses contact with bump.
Page 234 Troubleshooting, fault clearance and repair Repairs at the specialist dealer 9.2.3 Repairing the suspension fork Expert knowledge and special tools are required for many repairs. For this reason, repairs may only 9.2.3.1 Removing paint damage on the fork be carried out at a specialist dealer. These include: 1 Gently sand paintwork damage with 600-grit •...
Page 235 Troubleshooting, fault clearance and repair 9.2.4 Replacing the riding light  Only use components in the corresponding power class for replacement. 9.2.5 Adjusting the headlight  The headlight must be positioned so that its light beam shines on the road 10 m in front of the pedelec (see Section 6.4).
Page 236 Troubleshooting, fault clearance and repair 9.2.7 Replacing pedelec components if lock function is installed 9.2.7.1 Replacing a smartphone 1 Install Bosch eBike connect app on the new smartphone. 2 Log on using the same account which was used to activate the lock function. 3 Connect on-board computer with the smartphone while the on-board computer is in use.
Page 237 Recycling and disposal Recycling and disposal This device is marked according to the recycling saves reserves of raw materials and European Directive 2012/19/EU on ensures that all the regulations for protection of waste electrical and electronic health and the environment are adhered to when equipment –...
Page 238 Recycling and disposal Waste type Disposal Dispose of Residual waste Residual waste bin (grey bin) Biodegradable lubricants Residual waste bin (grey bin) Biodegradable oils Cleaning cloths covered in biodegradable oil Filament lamps, halogen lamps Residual waste bin (grey bin) Hazardous waste Recycling Batteries, rechargeable batteries Return to the battery manufacturer.
Page 239 Documents Documents 11.1 Assembly report Frame number: Date: Components Description Criteria Measures if rejected Assembly Accept- Tests Rejection /inspection ance Front wheel Assembly O.K. Loose Adjust quick release Kickstands Check mount fastening Functional check O.K. Loose Retighten screws Tyre pressure too low/ Tyres Tyre pressure check O.K.
Page 240 Documents Components Description Criteria Measures if rejected Assembly Accept- Tests Rejection /inspection ance Drive/gear shift Chain/cassette/ Refasten if necessary or replace Check for damage O.K. Damage sprocket/chainring as specified in parts list Chain guard/spoke Check for damage O.K. Damage Replace as specified in parts list guard Bottom bracket axle/ Check mount fastening...
Page 241 Documents 11.2 Inspection and maintenance log Diagnosis and documentation of current status Date: Frame number: Measures if Component Frequency Description Criteria rejected Accept- Inspection Test Rejection ance Front wheel 6 months Assembly O.K. Loose Adjust quick release Check mount Kickstands 6 months Functional check O.K.
Page 242 Documents Measures if Component Frequency Description Criteria rejected Accept- Inspection Test Rejection ance Brake system Check mount Handbrake 6 months O.K. Loose Retighten screws fastening Top up brake fluid; Depending on time of take Pedelec out of Brake fluid 6 months Check fluid level O.K.
Page 243 Documents Measures if Component Frequency Description Criteria rejected Accept- Inspection Test Rejection ance Electric drive system Check for damage Functional check O.K. No screen, Restart; test battery; On-board defective new software or new 6 months computer screen display on-board computer; take out of service Check control panel Functional check...
Page 244 Documents Notes MY22 K0b - 62_1.0_18.10.2023...
Page 245 About these operating instructions 11.3 Parts list KETTLER B-750 FS1 KETTLER B-750 FS2 KB196-IAKD KB197-IAKD Frame Rear frame damper ROCKSHOX, DELUXE SELECT ROCKSHOX, DELUXE SELECT Wheel, front/rear VR-B-750 / HR-B-750 VR-B-750 / HR-B-750 Tyres, front/rear SCHWALBE, NOBBY NIC, Performance SCHWALBE, NOBBY NIC, Performance...
Page 246 About these operating instructions Gear shift Shifter SHIMANO, DEORE SL-M6100-I SRAM, SX EAGLE™ TRIGGER SHIFTER Gear type Derailleur gears Rear derailleur SHIMANO, DEORE RD-M6100-SGS SRAM, SX EAGLE™ Sprocket SHIMANO, CS-M6100 SRAM, PG-1210 EAGLE™ Derailleur hanger SHIMANO, OT-SP41 SHIMANO, OT-SP41 Accessories Battery lock ABUS, 64313 ABUS, 64313...
Page 247 Documents 11.4 Charger operating instructions MY22 K0b - 62_1.0_18.10.2023...
Page 248 Documents 4A Charger MY22 K0b - 62_1.0_18.10.2023...
Page 249 Documents MY22 K0b - 62_1.0_18.10.2023...
Page 250 Documents MY22 K0b - 62_1.0_18.10.2023...
Page 251 Documents MY22 K0b - 62_1.0_18.10.2023...
Page 252 Documents MY22 K0b - 62_1.0_18.10.2023...
Page 253 Documents MY22 K0b - 62_1.0_18.10.2023...
Page 254 Description 11.5 Tyre size table ETRTO Inches French ETRTO Inches French 22" 44-484 × 1⅝ × 1½ … 20" 28-406 × 1⅛ … 50-489 × 2.00 … 28-440 … × 500 A 24" 22-541 … … 500A Standard 23-520 × ⅞...
Page 255 Description ETRTO Inches French ETRTO Inches French 26" 27.5" 28-590 26 × 1⅛ 650 × 28A 62-584 27.5 × 2.45 … 32-584 … 650 × 32B 35-584 27.5 × 1.35 650B 35-559 26 × 1.35 37-584 27.5 × 1.40 … 32-590 26 ×...
Page 256 Description ETRTO Inches French 28" * 44-635 28 × 1⅝ × 1½ 700 × 40/42B 47-622 28 x 1.75 700 × 45C 50-622 28 x 1.90 … 28 × 2.00 54-622 28 × 2.10 … 29 × 2.10 57-622 28 × 2.10 …...
Page 257 Glossary Glossary Bicycle for young adults Disc brake Source: ISO 4210-2: bicycle designed for use on Source: EN 15194:2017: brake in which brake public roads by a young adult whose weight is less pads are used to grip the lateral faces of a thin than 40 kg, with maximum saddle height of disc attached to or incorporated into the wheel 635 mm or more and less than 750 mm.
Page 258 Glossary Fork steerer Maximum tyre pressure Source: EN 15194:2017: part of a fork that rotates Source: EN 15194:2017: maximum tyre pressure around the steering axis of a pedelec frame head recommended by the tyre or rim manufacturer for tube. It is normally connected to the fork crown or a safe and efficient performance.
Page 259 Glossary Operating instructions Seat post Source: ISO/DIS 20607:2018: part of the user Source: EN 15194:2017: component that clamps information that machine manufacturers provide the saddle (with a bolt or assembly) and connects to machine operators; it contains guidance, it to the frame. instructions and tips related to the use of the Shut-off speed machine in all its life cycle phases.
Page 260 Glossary 12.1 Abbreviations Weight of the ready-to-ride pedelec Source: ZEG: the indicated weight for a ready-to- Abbreviation Meaning/derivation ride pedelec refers to the weight of a pedelec at the time of sale. The weight of each additional Anti-blocking system accessory must be added to this weight Bluetooth Low Energy EPAC Electric power-assisted cycle...
Page 261 Appendix Appendix Directive declaration of conformity with RED Directive LED Remote Robert Bosch GmbH, Bosch eBike Systems, hereby declares that the LED Remote radio system type complies with Directive 2014/53/EU. The complete EU declaration of conformity is available online at: https://www.bosch-ebike.com/conformity CE Declaration of Conformity MY22 K0b - 62_1.0_18.10.2023...
Page 262 Appendix MY22 K0b - 62_1.0_18.10.2023...
Page 263 Keyword index Keyword index Brake linings, Chain wheels, - check, - clean, Air valve, 118, 233 - replace, Chain, position, - retract, - check Articulated shaft, position, - check for wear - maintain torque, - check tension Axle, Brake, - clean, position, - check brake disc, - maintain...
Page 264 Keyword index Dunlop valve, see conventional Gear shift, Kickstand, valve - adjust dual-cable, Bowden- - clean, Dust seal, cable-operated twist - maintain, position, grip shifter - stability - check - check electric gear shift, eBike Flow, Language, 144, 145 - register - selecting 162, 168 - switch gears,...
Page 265 Keyword index Nipple holes, Puncture protection belt, Rims, - check, position, - maintain, 52, 143, Nipple well, Push assist button, Road tyres, - check, Push assist, Saddle, - use, Off-road tyres, - change the seat length, On-board computer, - attaching, Q-Loc, - check - charge battery,...
Page 266 Keyword index Steering headset, V-Brake brake, - grease, torque, - inspect, Vehicle, Steering system, technical data Stem, - adjust Wear, 95, 198 - check, Weight, - clean, - shipping weight, - inspect, - weight, - maintain, 40, 259 Wheel, position - check concentricity torque, - check,...

Kettler BOSCH B-750 FS1 Operating Instructions Manual

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