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Extended Features Instructions for
Phantom II
Manual Contents
1.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Extended Functions . . . . . . . . . . . . . . . . . . . . . . .3
2.
User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . .7
General Navigation . . . . . . . . . . . . . . . . . . . . . . . .7
Home Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3. Multiple Boiler Installations . . . . . . . . . . . . . . .10
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Communication. . . . . . . . . . . . . . . . . . . . . . . . . .16
Setup Procedure . . . . . . . . . . . . . . . . . . . . . . . . .16
Sequencer Master Menu . . . . . . . . . . . . . . . . . .17
Follower Menu . . . . . . . . . . . . . . . . . . . . . . . . . .18
4.
Energy Management Interface . . . . . . . . . . . . .20
Communication . . . . . . . . . . . . . . . . . . . . . . . . . .20
Setup Procedure . . . . . . . . . . . . . . . . . . . . . . . . .21
Modbus List . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
5. Setup & Tuning . . . . . . . . . . . . . . . . . . . . . . . .26
Parameter Adjustment . . . . . . . . . . . . . . . . . . . .26
Quick Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Modulation Menu . . . . . . . . . . . . . . . . . . . . . . . .29
System Setup Menu . . . . . . . . . . . . . . . . . . . . . .31
Pump Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Manual Mode Menu . . . . . . . . . . . . . . . . . . . . . .39
Central Heat 1 Menu. . . . . . . . . . . . . . . . . . . . . .40
Central Heat 2 Menu. . . . . . . . . . . . . . . . . . . . . .41
Domestic Hot Water Menu . . . . . . . . . . . . . . . . .45
Limits Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
This boiler must only be installed, serviced, or repaired by a qualified installer, service agency or gas supplier.
Improper installation, adjustment, alteration, service or maintenance can cause severe personal injury,
death, or substantial property damage. For assistance or additional information, consult a qualified installer,
service agency or the gas supplier. Read these instructions and boiler IO&S manual carefully before making
adjustments.
112419-01 - 10/23
Page
Intent
The Extended Features Instruction Manual includes
Phantom II Boiler features and functions that are
available when using the PAT-Connect Bluetooth
Adaptor commissioning, diagnostic and service
tool. PAT-Connect consists of a Bluetooth Adaptor
and mobile device app ("app"). The app is a local
service tool with web portal data collection and live
streaming to enable remote support. Refer to PAT-
Connect Bluetooth Adaptor Instruction Manual for
more information.
!
WARNING

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Summary of Contents for Velocity Phantom II

  • Page 1: Table Of Contents

    Overview .......3 Phantom II Boiler features and functions that are Extended Functions .
  • Page 2 Extended Features Phantom II The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels, or to important information concerning product life. DANGER CAUTION Indicates a hazardous situation that, if not Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
  • Page 3: Introduction

    Introduction Overview This manual is an extension of the Installation, Operating and Service Instructions for Phantom II Models PHTM2136C, PHTM2136CB, PHTM2200C, PHTM2080H, PHTM2120H, PHTM2120HB, PHTM2150H, and PHTM2180H. The Phantom II’s Boiler Control (control) contains features and capabilities which help improve heating system operation and efficiency.
  • Page 4 Extended Features Phantom II Introduction (continued) Central Heat (CH) 1 and 2 Menus Outdoor Reset CH1 and CH2 8. Differences Above and Below 12. Outdoor Reset Enable The boiler is started based on the demand Outdoor Reset may be set to Sensorless Reset, (Heat T’stat, Aux T'stat inputs or DHW demand),...
  • Page 5 Extended Features Phantom II Introduction (continued) C. Condensing Boiler Optimization • Follower Boiler Status Monitoring: The Sequencer Master monitors The Sequencer Master limits firing rates follower boiler lockout status and to a ‘Base Load Common Rate” to automatically skips over disabled ensure peak efficiency.
  • Page 6 Extended Features Phantom II Introduction (continued) 18. Add and Drop Stage Error Threshold boiler-to-boiler communication network. The follower boilers are started based on demand Energy Management Menu (CH1, CH2 or DHW demand), measured header 22. MB2 Monitoring Modbus Address sensor temperature, setpoint, “Add Stage Error “MB2 Zone Panel/Monitoring Modbus address”...
  • Page 7: User Interface

    Extended Features Phantom II User Interface General Navigation Figure 2-1: Navigation The Menu buttons, located at the bottom of the ADJUST screen, provides access to all display functions. The Each adjustable parameter is presented for following user interface areas are accessed from...
  • Page 8: Home Screen

    Extended Features Phantom II User Interface (continued) Home Screen Home screen is the primary boiler monitoring screen. The user may gain boiler system operational condition by simply pressing “Main Data”, “Controller Status”, “Input/Output Status” or “Sequencer Status”. Figure 2-2: Home Screen Table 2-3: Display Descriptions Background dark when Central Heat demand is present.
  • Page 9 Extended Features Phantom II User Interface (continued) Sequencer Status The Home Screen provides connected boiler status useful for initial connection status, load balancing and general monitoring. Figure 2-4: Home Screen Boiler Status Screen 112419-01 - 10/23...
  • Page 10: Multiple Boiler Installations

    Extended Features Phantom II Multiple Boiler Installations Venting NOTICE: Installing multiple individual boiler vent terminations too close together may result in WARNING flue gas condensation on building surfaces and Asphyxiation Hazard. potential frost damage. To avoid/minimize frost • Vent and air pipe installations shall be in...
  • Page 11: Water Piping

    Extended Features Phantom II Multiple Boiler Installations (continued) Water Piping 1. Multiple boiler heating systems piping is shown in Figure 3-2. WARNING 2. Follow instructions outlined in boiler IO&S for Burn Hazard. Property Damage. installation of near boiler piping supplied with •...
  • Page 12 Extended Features Phantom II Multiple Boiler Installations (continued) From System A. At least eight pipe diameters upstream of first tee B. No further apart than 12 inches (305mm) or four pipe diameters, whichever is smaller Hydraulic separator Purge may be subsituted Dirt &...
  • Page 13 Extended Features Phantom II From Multiple Boiler Installations (continued) System NOTICE: Installer is responsible for piping configurations to provide proper flow rates and meet local codes. Magnetic Filter NOTICE: Primary-secondary piping is required. y recommended) CAUTION Burn Hazard. Property Damage. Under some conditions this boiler can deliver water to heating system that is significantly higher than boiler setpoint.
  • Page 14: Gas Piping

    Extended Features Phantom II Multiple Boiler Installations (continued) Gas Piping WARNING Explosion Hazard. • Gas piping installation shall be in accordance with instructions outlined in boiler IO&S. • Failure to comply with any of the above requirements could result in severe personal injury, death or substantial property damage.
  • Page 15: Field Wiring

    Extended Features Phantom II Multiple Boiler Installations (continued) Field Wiring 112419-01 - 10/23...
  • Page 16 Extended Features Phantom II Multiple Boiler Installations (continued) Field Wiring (continued) Header Sensor (P/N 101935-01 or 103104-01) Ethernet Cables A header sensor must be installed and wired to the Ethernet cables are used to connect the boiler Sequencer Master “enabled” control. The header network together.
  • Page 17: Communication

    Screen, select “Sequencer Status” menu. All boilers should be listed. If a boiler is Communication not shown, check Ethernet cable connections and confirm all boilers have unique addresses. * Phantom II boiler to boiler network is compatible with Phantom, Phantom Combi, Phantom-X, Raptor, Raptor Combi Shadow. 112419-01 - 10/23...
  • Page 18 Extended Features Phantom II Multiple Boiler Installations (continued) Sequence Master Select the “Sequence Master” menu button to access the following parameters: Table 3-12: Sequence Master Menu Default Range/Choices Parameter and Description Sequencer Master Enable Sequencer Used to "turn on" Boiler-to-Boiler communication network.
  • Page 19: Follower Menu

    Extended Features Phantom II Multiple Boiler Installations (continued) Sequence Master (continued) Table 3-12: Sequence Master Menu (continued) Default Range/Choices Parameter and Description Add Stage Error Threshold The “Add Stage Error Threshold” parameter is subtracted from the setpoint 5ºF 2 to 30ºF temperature to determine the temperature at which a follower boiler should be turned on.
  • Page 20: Energy Management Interface

    Extended Features Phantom II Energy Management Interface Communication The control system has a full featured ability to interface with an Energy Management System (EMS). The control system allows remote control and monitoring via RS485 Modbus or through direct wiring. The EMS connection is separate from the Boiler-to-Boiler communication network and may be used simultaneously.
  • Page 21: Setup Procedure

    Extended Features Phantom II Energy Management Interface (continued) Setup Procedure Table 4-3: Energy Management Menu Default Range/Choices Parameter and Description MB2 Monitoring Modbus Address “MB2 Zone Panel/Monitoring Modbus address” sets the Modbus port 1 to 255 2 address. This port may be used for the remote system monitoring connection.
  • Page 22: Modbus List

    Extended Features Phantom II Energy Management Interface (continued) Modbus List Table 4-4: Modbus Signal List The following is the list of available Modbus signals. Modbus Register Protocol Name Description Read/Write Enable/Disable Central Heat Enable/Disable 0 = Disable 1 = Enable...
  • Page 23 Extended Features Phantom II Energy Management Interface (continued) Modbus List (continued) Table 4-4: Modbus Signal List (continued) Modbus Register Protocol Name Description Read/Write Setpoints CH Modbus Setpoint* This setpoint is used for local Central Heat 1 setpoint or Sequencer Master setpoint.
  • Page 24 Extended Features Phantom II Energy Management Interface (continued) Modbus List (continued) Table 4-4: Modbus Signal List (continued) Modbus Register Protocol Name Description Read/Write Burner *Use this register to drive individual boiler firing rates. This register is used when firing rate control is performed by an external building automation system.
  • Page 25 Extended Features Phantom II Energy Management Interface (continued) Modbus List (continued) Table 4-5: Reason for Burner Hold or Lockout Code Description Anti short cycle Boiler Safety Limit Open Supply High Limit Low Boiler Water Flow Stack High Limit Return Temperature Higher than Supply...
  • Page 26: Setup & Tuning

    Extended Features Phantom II Setup & Tuning Parameter Adjustment Control operation may be tailored to suit the application by adjusting parameters. To access the app and adjust parameters no password is required: Figure 5-1: App User Messages Editing parameters is accomplished by selecting the parameter to edit and either selecting the “plus” and “minus”...
  • Page 27: Quick Menu

    Disabled a recirculation pump wired to the "Aux Pump" terminals and an Enable Recirculation input wired to the "Aux T' Stat terminals. Refer to Phantom II IO&S Figure 11-3 for more information about piping requirements and additional parameter adjustments. NOTICE: Enable Recirculation (Comfort) Mode by adding a jumper, time of day clock or momentary pushbutton to "Aux T' Stat"...
  • Page 28 Extended Features Phantom II Setup & Tuning (continued) Quick Menu (continued) Table 5-4: Quick Menu (continued) Default Range/Choices Parameter and Description Combi Boiler Combi Boiler DHW Setpoint 120ºF 60ºF to 150ºF “DHW Setpoint” is the target temperature used by the Combi, Indirect Water (49ºC)
  • Page 29: Modulation Menu

    Extended Features Phantom II Setup & Tuning (continued) Modulation Menu Select the “Modulation” menu button to access the following parameters: Table 5-5: Modulation Menu Default Range/Choices Parameter and Description Manual Modulation Enable When “Manual Modulation Enable” is set to “Enable”, modulation is stopped and firing rate is set to the “Manual Modulation”.
  • Page 30 Extended Features Phantom II Setup & Tuning (continued) Modulation Menu (continued) Table 5-5: Modulation Menu (continued) Default Range/Choices Parameter and Description Blower Ignition Capacity Refer to boiler “Blower Ignition Capacity” is used to adjust the blower speed during Direct IO&S manual.
  • Page 31: System Setup Menu

    Extended Features Phantom II Setup & Tuning (continued) System Setup Menu Select the “System Setup” menu button to access the following parameters: Table 5-6: System Menu Default Range/Choices Parameter and Description Temperature Units F (Fahrenheit) "Temperature Units" parameter determines whether temperature is represented in...
  • Page 32 Extended Features Phantom II Setup & Tuning (continued) System Menu (continued) Table 5-6: System Menu (continued) Range/ Default Parameter and Description Choices Auxiliary Thermostat Input Select The “Auxiliary Thermostat Input Select” parameter allows Aux T’Stat terminal function selections; Recirculation; DHW IWH demand; or Central Heat 2: Recirculation enable input.
  • Page 33 Extended Features Phantom II Setup & Tuning (continued) System Menu (continued) Table 5-6: System Menu (continued) Default Range/Choices Parameter and Description Sequencer CH Frost Protection When “Sequencer CH Frost Protection” is enabled and any boiler has an Enable Disable, Enable...
  • Page 34: Pump Menu

    Extended Features Phantom II Setup & Tuning (continued) Pump Menu Figure 5-7: Example Pump Arrangements, Combi Boiler, no Indirect Water Heater Explanation This piping arrangement only services central heat. When there is any demand both boiler and system pumps turn on. Only boiler pump is started for frost protection.
  • Page 35 Extended Features Phantom II Setup & Tuning (continued) Pump Menu (continued) WARNING Read all Indirect Water Heater (IWH) instructions contained in component manufacturer's manuals before installing, starting up, operating, maintaining or servicing. Figure 5-8: Example Pump Arrangements, Heating boiler, Primary Piped Indirect Water Heater (IWH)
  • Page 36 Extended Features Phantom II Setup & Tuning (continued) Pump Menu (continued) Figure 5-9: Example Pump Arrangements, Heating Boiler, Boiler Piped IWH Explanation Make sure indirect water heater and DHW pump are sized to maintain flow though boiler within limits. This piping arrangement does not allow both boiler and domestic hot water pumps to run at the same time.
  • Page 37 Extended Features Phantom II Setup & Tuning (continued) Pump Menu (continued) Figure 5-10: Example Pump Arrangements, Multiple Boilers Primary Piped IWH Explanation This piping arrangement permits the system pump to run or not run when there is a domestic hot water call for heat.
  • Page 38 Extended Features Phantom II Setup & Tuning (continued) Pump Menu (continued) Table 5-11: Pump Menu Default Range/Choices Parameter and Description System Pump Output Select Pump Not The System Pump (Pump A) is wired to 120 VAC terminals labeled ‘System Used, Pump’.
  • Page 39: Manual Mode Menu

    Extended Features Phantom II Setup & Tuning (continued) Pump Menu (continued) Table 5-11: Pump Menu (continued) Default Range/Choices Parameter and Description System Pump (Pump A) Over run time 0 to 255 0 seconds “Pump A Over run time” is duration Pump A output is energized after demand is Seconds satisfied.
  • Page 40: Central Heat 1 Menu

    Extended Features Phantom II Setup & Tuning (continued) Central Heat 1 Menu Select the “Central Heat 1” menu button to access the following parameters: Table 5-13: Central Heat 1 Menu Default Range/Choices Parameter and Description CH1 Heating Setpoint “CH1 Heating Setpoint” is the target temperature of the Modulation Sensor when 180ºF...
  • Page 41: Central Heat 2 Menu

    Extended Features Phantom II Setup & Tuning (continued) Central Heat 2 Menu Select the “Central Heat 2” menu button to access the following parameters: Table 5-14: Central Heat 2 Menu Default Range/Choices Parameter and Description CH2 Heating Setpoint “CH2 Heating Setpoint” is the target temperature of the Modulation Sensor when 180ºF...
  • Page 42: Outdoor Reset Central Heat 1 Menu

    Extended Features Phantom II Setup & Tuning (continued) Outdoor Reset Central Heat 1 Figure 5-15: Sensorless Reset Water Temperature CH1 Setpoint (Typical for CH2) Select the “Central Heat 1” menu button to access the following parameters: Table 5-16: Outdoor Reset Central Heat 1 Menu...
  • Page 43: Outdoor Reset Central Heat 2 Menu

    Extended Features Phantom II Setup & Tuning (continued) Table 5-16: Outdoor Reset Central Heat 1 Menu (continued) Default Range/Choices Parameter and Description CH1 High Outdoor Temp (visible when Outdoor Air Reset selected) When outdoor air temperature is equal to the "CH1 High Outdoor Temp"...
  • Page 44 Extended Features Phantom II Setup & Tuning (continued) Outdoor Reset Central Heat 2 (continued) Select the “Outdoor Reset Central Heat 2” menu button to access the following parameters: Table 5-18: Outdoor Reset Central Heat 2 Menu Default Range/Choices Parameter and Description CH2 Outdoor Reset Enable When “CH2 Outdoor Reset Enable”...
  • Page 45: Domestic Hot Water Menu

    Extended Features Phantom II Setup & Tuning (continued) Domestic Hot Water Select the “Domestic Hot Water” menu button to access the following parameters: Table 5-19: Domestic Hot Water Menu Default Range/Choices Parameter and Description Combi: Combi: DHW Setpoint 120ºF 60 to 150ºF “DHW Setpoint”...
  • Page 46: Limits Menu

    Extended Features Phantom II Setup & Tuning (continued) Domestic Hot Water (continued) Table 5-19: Domestic Hot Water Menu (continued) Default Range/Choices Parameter and Description Auxiliary Thermostat Input Select The Auxiliary Thermostat Input Select parameter allows the Aux T’stat terminal function selections; Recirculation demand; DHW IWH demand; or Central Heat 2...
  • Page 47 Extended Features Phantom II SERVICE RECORD DATE SERVICE PERFORMED 112419-01 - 10/23...
  • Page 48 Extended Features Phantom II Velocity Boiler Works, LLC P.O. Box 14818 3633 I Street Philadelphia, PA 19134 112419-01 - 10/23...

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