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Enoitalia Bag in Box BB 50 Instructions For Use And Installation

Semi-automatic filling machine
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ISTRUCTIONS FOR USE AND INSTALLATION – TECHNICAL
Semi-automatic filling machine Bag in Box
ENOITALIA s.r.l.
50050 CERRETO GUIDI (FI) Italia
Tel.+39 0571 588031
fax +39 0571/588080
www.enoitalia.net
info@enoitalia.net
WARNING:
This manual must be kept near the machine and in a place known by the personnel in charge of use,
maintenance and repair operations
Enoitalia Srl
MANUAL
"BB 50"
Manuale BB 50
pag.1

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  • Page 1 ISTRUCTIONS FOR USE AND INSTALLATION – TECHNICAL MANUAL Semi-automatic filling machine Bag in Box “BB 50” ENOITALIA s.r.l. 50050 CERRETO GUIDI (FI) Italia Tel.+39 0571 588031 fax +39 0571/588080 www.enoitalia.net info@enoitalia.net WARNING: This manual must be kept near the machine and in a place known by the personnel in charge of use,...
  • Page 2 - 4.5 Format change bag 5 Storage tank and level sensor pag 26 6 Probably causes of malfunctioning ……………………………………………… pag. 27 7 Warnings pag 29 8 Warranty…………………………………………………………………………… pag. 31 CE certification ……………………………………………………………………….. pag. 32 Enoitalia Srl Manuale BB 50 pag.2...
  • Page 3 • Wheels with locking brake • Dosing pump (where expected ) • Flowmeter • Air filter • Inlet air and nitrogen • Pneumatic valves group • Optical sensors group DRAG ROLLER CONVEYOR CONVEYOR MACHINE BODY CONTROL PANEL Enoitalia Srl Manuale BB 50 pag.3...
  • Page 4 • Reset button and restart security • Rapid opening forks button • Potentiometer for pump speed (if expected ) • Connector for remote assistance Terminal conveyor for boxes composed by : • Security barriers Enoitalia Srl Manuale BB 50 pag.4...
  • Page 5 The filler is designed to be used by qualified personnel, as it can be a source of danger for people. Do not leave the machinery running unattended. Enoitalia Srl Manuale BB 50 pag.5...

  • Page 6: Preliminary Verification

    The machine is supplied on pallets and visible on wheels. Once unpacked, check the integrity of all its components and, if necessary, inform the supplier of any evident defect. Give written communication to the company Enoitalia s.r.l. within 15 days of receipt of the machinery. Verify that the machine corresponds to the specifications of the order.
  • Page 7 The pipes must be rigid and reinforced, have to be fixed to the pump with specific cable ties, avoiding chokes, that would prevent the right liquid flow. The cable ties are very important, cause ensure the perfect functioning of the pump, avoiding liquid leaks. Enoitalia Srl Manuale BB 50 pag.7...
  • Page 8 • CONFIGURATION: programming parameters protected by a password • LOT: allows to insert lot of reference of production cycle On the right side of the screen is indicated the way of filling, which can be as follow: Enoitalia Srl Manuale BB 50 pag.8...
  • Page 9 The system asks to put a name for the recipe and to select a position. Warning: if we use a position already covered by another recipe, the program overwrites and delete the information previously saved. Enoitalia Srl Manuale BB 50 pag.9...

  • Page 10: Modify Parameters

    • CORRECTION LITERS: parameter which allows to make a micro adjustment; It has to be used to correct lower values at 0,15 lt • PRESSION ISOBARIC SET: parameter present in the using of the isobaric dosing tank. Using this parameter, it’s possible to increase the speed of filling. Enoitalia Srl Manuale BB 50 pag.10...
  • Page 11 Selecting this button is accessed to a manual management, for the different mechanical components included in the machinery. This section must be used in cases of remote assistance with Enoitalia’ data, to verify eventual failure or block. It’s telephonic assistance, and not tele service (which is activated if the verification of mechanical components given negative result).
  • Page 12 By pressing the piston it rises and the button turns green with the word HIGH. Also in this case, the side LED allows to check the PLC or solenoid valve problems Push the button FILLING UNIT to enter at the checking of the following components: Enoitalia Srl Manuale BB 50 pag.12...
  • Page 13 BOX P. indicates the functioning of the photocell which notes the presence’s box in the right position under the cone. The sensor END BAG notes the right functioning of the sensor inside the cone, which notes the passing of the bag. Enoitalia Srl Manuale BB 50 pag.13...
  • Page 14 • TEST : once pushed automatically, takes the pressure inside the tank, to 1,5 bar, managing the opening and discharge of the vacuum’s valves. Enoitalia Srl Manuale BB 50 pag.14...
  • Page 15 3.5 SANITIZATION: Push the button sanitization, it opens a screenshot which allows to select the kind of sanitization we prefer to use: WASHING SANITIZATION / STEAM SANITIZATION, if it was expected, STEAM WITH ISOBARIC. Enoitalia Srl Manuale BB 50 pag.15...
  • Page 16 To sanitise and clean the vacuum circuit, through the washing liquids, push the vacuum button, and keep it pushed for 5-10 seconds. In this way, the machine sucks the sanitizing liquid inside the vacuum Enoitalia Srl Manuale BB 50 pag.16...

  • Page 17: Start Cycle

    Passed the different steps it stops by itself. Eventually, it’s possible to start back the sanitization, setting new cycles. The button STOP CYCLE, stops the machinery and the sanitization. The button OPEN HOOKS open both the hooks and raise up the filling head. Enoitalia Srl Manuale BB 50 pag.17...
  • Page 18 INLET. In this way, the tank, will drain completely the liquid inside the pipe, and it will be ready to load a new product. 3.7 CONFIGURATION By selecting the button CONFIGURATION, is accessed to a programming menu, protected by a PASSWORD. Enoitalia Srl Manuale BB 50 pag.18...
  • Page 19 WARNING: all the following parameters are protected by an inlet da password. Before accessing and modify the parameters, notify the technical assistance, and agree the most appropriate modifications. the password is: 7472. You enter at the following screenshot: Enoitalia Srl Manuale BB 50 pag.19...
  • Page 20 On the right there’re some counters not resettable, necessary to verify the maintenance at the machinery. The 3 buttons on the left, allow to access to a section for complex parameters: PARAMETERS OF SETTING Enoitalia Srl Manuale BB 50 pag.20...

  • Page 21: Setting Alarms

    The parameters at line P3-4-6-7 are suitable to manage the sanitization the steam cycle. The other parameters are set by default: before to apply a modification, notify the Enoitalia’s technical assistance, to value the changes will result from. The parameter P52 to P59 are in use in case of a weight control system P52: set to zero in case of wine.
  • Page 22 Enoitalia Srl Manuale BB 50 pag.22...
  • Page 23 It’s about all the active alarms on the machinery. They can be disabled, but this involves some risks for functioning: contact previously the Enoitalia’s technical assistance. MONITOR IMPUT OUTPUT Enoitalia Srl Manuale BB 50 pag.23...
  • Page 24 Are reported all the sensors and electro-valves, managed by the PLC. Enoitalia Srl Manuale BB 50 pag.24...
  • Page 25 The machine has both the hooks open. Put the washing fitting, supplied with the machine, inside the guideway, as the picture: Enoitalia Srl Manuale BB 50 pag.25...
  • Page 26 This operation of WASHING must be repeat also when the machine will not use for long time. In this case, is advisable put inside the body pump, some drops of glycerine, to keep lubricated the rubber impeller. Enoitalia Srl Manuale BB 50 pag.26...

  • Page 27: Automatic Filling

    Select the program of LOADING. Connect the pipe yet with the washing fitting, following the same procedure indicated for the washing program (opening and closing hooks). Push the START button. When the liquid come out from the pipe regularly, push STOP. Enoitalia Srl Manuale BB 50 pag.27...
  • Page 28 14. Access again to the conveyor, following the indications above, as long as the second bag arrive in position. So, close LEFT HOOK. 15. Tension the bag through the MOTOR. proceed with the cut settings. Enoitalia Srl Manuale BB 50 pag.28...
  • Page 29 1. The machine automatically performs the following operations: 2. Starting the dragging roller 3. Positioning of the second bag and blocking it with the hooks and with the lower piston 4. Cutting the first bag 5. Start filling the second bag. Enoitalia Srl Manuale BB 50 pag.29...
  • Page 30 Wear of the rubber impeller of the pump If an atmospheric storage tank is used, the filling error can only depend on wear on the impeller, or on a significant variation in the speed of the pump. Enoitalia Srl Manuale BB 50 pag.30...
  • Page 31 The loading of boxes inside the belt can take place manually by an operator, or automatically by connecting the machine to carton-forming machines. WARNING! In the case of manual box loading, the operator must position himself at the entrance of the belt and not frontally. Enoitalia Srl Manuale BB 50 pag.31...

  • Page 32: Storage Tank

    8 STORAGE TANK On request, the machine is supplied equipped with a stainless-steel storage tank. There are 2 different option: 1. Atmospheric tank with a capacity of 200 liters 2. Isobaric tank with 100-liter capacity Enoitalia Srl Manuale BB 50 pag.32...
  • Page 33 • Air connection with pipe 6mm • Nitrogen connection with 6mm size fast connection The wiring connection with filler, allows to activate the alarm 003 for missing liquid: the filler complete a cycle of one bags and then stop. Enoitalia Srl Manuale BB 50 pag.33...
  • Page 34 An external on/off signal output is provided within the Isobaric tank cabinet, to be used for feeding the lung. 9 ALARMS Enoitalia Srl Manuale BB 50 pag.34...
  • Page 35 Reset button on the screen to clear it. If the alarm is not cleared, the operation to be performed must be checked again or must be contacted technical assistance. The complete list of alarms can be found in section 2.4.6 Enoitalia Srl Manuale BB 50 pag.35...

  • Page 36: Maintenance

    11. POSSIBLE CAUSES OF MALFUNCTION WARNING ! All repairs must be carried out directly by Enoitalia srl or by qualified and specialized personnel In the case of any repair work, original spare parts must be used, contacting the retailer or the manufacturer directly.
  • Page 37 Check that the filling head moves freely without hitting the structure of the machine. Check the integrity of the filling head closing 12. WARNINGS • Place the machine in a dry place protected from the weather and protect it from humidity. Enoitalia Srl Manuale BB 50 pag.37...
  • Page 38 • Read this manual carefully in all its parts before using the machine and keep it carefully for future reference. • The company Enoitalia S.r.l. is not liable for damage resulting from any modifications made to the machine by third parties.

  • Page 39: Warranty

    • Inexperience, lack of maintenance, untimely reporting of defects • Non-compliance with the provisions of this instruction manual. • Repair by personnel not authorised by Enoitalia s.r.l. • Transport damage, which cannot be traced back to manufacturing or packaging defects.
  • Page 40 For foreign citizens or goods supplied abroad, any dispute shall be governed by Italian law ENOITALIA s.r.l. Via Prov. Pisana, 162 - Cerreto Guidi (Fi) EC Declaration of Conformity for Machinery (All.IIA DIR.2006/42/CE) ENOITALIA s.r.l. Via Prov. Pisana, 162 Cerreto Guidi (Fi )P.iva 03987590480 DECLARES THAT THE MACHINE COD.

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