Subscribe to Our Youtube Channel
Related Manuals for AGCO Perkins 1100 Series
Summary of Contents for AGCO Perkins 1100 Series
- Page 1 ENGINE SERVICE MANUAL ® Perkins 1100 Series 3 & 4 Cylinder Non-Electronic Diesel Engine G01012280...
-
Page 2: To Our Customer
AGCO ® reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously. AGCO ® , or its dealers, accept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication. -
Page 3: Operation
Foreword Foreword Literature Information This manual contains safety, operation instructions, Recommended service should be per formed at the appr opriate intervals as indicated in lubrication and maintenance infor mation. This the Maintenance Interval Schedule. The actual manual should be stored in or near the engine area in a literatur e holder or literatur e storage area. -
Page 4: California Proposition 65 Warning
Foreword California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling. -
Page 5: Safety Section
Safety Section Safety Signs and Labels Ether Safety Section The warning label for ether is located on the top, the front, the rear, or the side of the engine. i01841322 Safety Signs and Labels There may be several specific warning signs on an engine. -
Page 6: Fluid Penetration
Safety Section General Hazard Information The maximum air pressure for cleaning purposes must be below 205 kPa (30 psi). The maximum water pressure for cleaning purposes must be below 275 kPa (40 psi). Fluid Penetration Pressure can be trapped in the hydraulic circuit long after the engine has been stopped. -
Page 7: Fire Prevention And Explosion Prevention
Safety Section Burn Prevention • Only use the tools that are suitable for containing i01885715 fluids and equipment that is suitable for containing Fire Prevention and Explosion fluids. Prevention Obey all local regulations for the disposal of liquids. i01480768 Burn Prevention Do not touch any part of an operating engine. -
Page 8: Fire Extinguisher
Safety Section Fire Prevention and Explosion Prevention Exhaust shields (if equipped) protect hot exhaust Use caution when you are refueling an engine. Do components from oil or fuel spray in case of a line, not smoke while you are refueling an engine. Do a tube, or a seal failure. -
Page 9: Mounting And Dismounting
Safety Section Crushing Prevention and Cutting Prevention Lines, Tubes and Hoses Chips or other debris may fly off objects when objects are struck. Before objects are struck, ensure Do not bend high pressure lines. Do not strike high that no one will be injured by flying debris. pressure lines. -
Page 10: Electrical System
Safety Section Engine Starting All protective guards and all protective covers must Engine exhaust contains products of combustion be installed if the engine must be started in order which can be harmful to your health. Always start the to perform service procedures. To help prevent an engine and operate the engine in a well ventilated accident that is caused by parts in rotation, work area. -
Page 11: Grounding Practices
Safety Section Electrical System To help prevent sparks from igniting combustible gases that are produced by some batteries, the negative “−” jump start cable should be connected last from the external power source to the negative “−” terminal of the starting motor. If the starting motor is not equipped with a negative “−”... -
Page 12: Product Information Section
Product Information Section Model Views Product Information Section Model Views i01928892 Model View Illustrations 1104 Engine Model Views g01012280 Illustration 7 (1) Valve mechanism cover (4) Fuel injection pump (7) Water pump (2) Crankcase breather (5) Engine oil filter (8) Fan pulley (3) Fuel filter (6) Crankshaft pulley (9) Water temperature regulator housing... - Page 13 Product Information Section Model Views g01012281 Illustration 8 (1) Oil filler cap (5) Starter motor (2) Exhaust manifold (6) Flywheel housing (3) Alternator (7) Flywheel (4) Turbocharger (8) Air intake...
- Page 14 Product Information Section Model Views 1103 Engine Model Views g01011348 Illustration 9 (1) Alternator (3) Turbocharger oil supply (5) Turbocharger (2) Fan pulley (4) Turbocharger oil drain (6) exhaust manifold...
-
Page 15: Engine Description
Product Information Section Model Views g01011349 Illustration 10 (1) Fuel transfer pump (6) Oil filter (2) Oil filler cap (7) Oil pan (3) Fuel filter (8) Crankshaft pulley (4) Starter motor (9) Water pump (5) Dipstick (10) Water temperature regulator housing •... -
Page 16: Engine Cooling And Lubrication
Product Information Section Model Views Table 2 1103 Industrial Engine Specifications Number of Cylinders 3 In-Line Bore 105 mm (4.134 inch) Stroke 127 mm (5.0 inch) Aspiration Turbocharged Naturally aspirated Compression Ratio NA 19.2:1 T 18.25:1 Displacement 3.3 L (201 in Firing Order 1 2 3 g00984281... -
Page 17: Engine Service Life
Product Information Section Model Views Engine Service Life Engine efficiency and maximum utilization of engine performance depend on the adherence to proper operation and maintenance recommendations. In addition, use recommended fuels, coolants and lubricants. Use the Operation and Maintenance Manual as a guide for required engine maintenance. Expected engine life is generally predicted by the average power that is demanded. -
Page 18: Product Identification Information
Product Information Section Product Identification Information Product Identification The Serial Number Plate is located on the left side of the cylinder block behind the high pressure pipes Information of the Fuel injection pump. The following information is stamped on the Serial i01940475 Number Plate: Engine serial number, Model, and Arrangement number. - Page 19 Product Information Section Product Identification Information g01002325 Illustration 13...
-
Page 20: Engine Lifting
Operation Section Lifting and Storage Operation Section i01930351 Engine Storage Lifting and Storage If the engine will not be started for several weeks, the lubricating oil will drain from the cylinder walls i01898037 and from the piston rings. Rust can form on the Engine Lifting cylinder walls. -
Page 21: Cooling System
Operation Section Lifting and Storage • Fill the oil pan to the Full Mark on the dipstick 4. Open the tap or remove the drain plug at the with new, clean lubricating oil. Add 1762811 bottom of the radiator in order to drain the POWERPART Lay-Up 2 to the oil in order to radiator. -
Page 22: General Items
Operation Section Lifting and Storage General Items • If the lubricating oil filler is installed on the rocker cover, remove the filler cap. If the lubricating oil filler cap is not installed on the rocker cover, remove the rocker cover. Spray 1762811 POWERPART Lay-Up 2 around the rocker shaft assembly. -
Page 23: Gauges And Indicators
Operation Section Gauges and Indicators Gauges and Indicators 1. Reduce the load and the engine rpm. 2. Inspect the cooling system for leaks. i01930356 3. Determine if the engine must be shut down Gauges and Indicators immediately or if the engine can be cooled by reducing the load. -
Page 24: Starting The Engine
Operation Section Engine Starting Engine Starting • Do not start the engine or move any of the controls if there is a “DO NOT OPERATE” warning tag or similar warning tag attached to the start switch or to the controls. i01903008 Before Starting Engine •... -
Page 25: Cold Weather Starting
Operation Section Engine Starting Refer to the Service Manual for your type of controls. i01928991 Use the following procedure to start the engine. Cold Weather Starting 1. Move the throttle lever to the full throttle position before you start the engine. NOTICE Do not operate the glow plugs for more than 60 sec- Do not use aerosol types of starting aids such as... -
Page 26: Starting With Jump Start Cables
Operation Section Engine Starting 3. Connect one negative end of the jump start cable i01929012 to the negative cable terminal of the electrical Starting with Jump Start source. Connect the other negative end of the Cables jump start cable to the engine block or to the chassis ground. -
Page 27: Engine Operation
Operation Section Engine Operation Engine Operation i01929465 Fuel Conservation Practices i01903587 Engine Operation The efficiency of the engine can affect the fuel economy. Perkins’ design and technology in manufacturing provides maximum fuel efficiency in all applications. Follow the recommended Proper operation and maintenance are key factors procedures in order to attain optimum performance in obtaining the maximum life and economy of for the life of the engine. -
Page 28: After Stopping Engine
Operation Section Engine Stopping Engine Stopping i01903608 After Stopping Engine i01929389 Stopping the Engine Note: Before you check the engine oil, do not operate the engine for at least 10 minutes in order to allow the engine oil to return to the oil pan. NOTICE •... -
Page 29: Cold Weather Operation
Operation Section Cold Weather Operation Cold Weather Operation • Install the correct lubricant in each compartment before the beginning of cold weather. • Check all rubber parts (hoses, fan drive belts, i01930355 etc) weekly. Cold Weather Operation • Check all electrical wiring and connections for any fraying or damaged insulation. -
Page 30: Idling The Engine
Operation Section Cold Weather Operation Engine Block Heaters • Valves become stuck. • Engine block heaters (if equipped) heat the Pushrods are bent. engine jacket water that surrounds the combustion • chambers. This provides the following functions: Other damage to valve train components can result. - Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...
Need help?
Do you have a question about the Perkins 1100 Series and is the answer not in the manual?
Questions and answers