AGCO Perkins 1100C Series Service Manual
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AGCO Perkins 1100C Series Service Manual

AGCO Perkins 1100C Series Service Manual

(electronic) diesel engine 6 cylinder tier ii
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ENGINE
SERVICE MANUAL
®
Perkins
1100C Series (Electronic) Diesel Engine
6 Cylinder Tier II
G00888100

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Summary of Contents for AGCO Perkins 1100C Series

  • Page 1 ENGINE SERVICE MANUAL ® Perkins 1100C Series (Electronic) Diesel Engine 6 Cylinder Tier II G00888100...
  • Page 2 This equipment is covered by a written warranty which will be provided to you by your AGCO® Dealer at time of purchase. ® AGCO reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.
  • Page 3 Important Safety Information Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills and tools to perform these functions properly.

  • Page 4: Table Of Contents

    Table of Contents Table of Contents Cooling System Specifications ......49 Refill Capacities ............ 51 Foreword ..............4 Maintenance Interval Schedule ......52 Safety Section Warranty Section Safety Signs and Labels ......... 6 Warranty Information ..........79 General Hazard Information ........6 Index Section Burn Prevention ............

  • Page 5: Foreword

    Foreword Foreword Literature Information This manual contains safety, operation instructions, Recommended service should be per formed lubrication and maintenance infor mation. This at the appr opriate intervals as indicated in manual should be stored in or near the engine area the Maintenance Interval Schedule.
  • Page 6 Foreword California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

  • Page 7: Safety Section

    Safety Section Safety Signs and Labels Safety Section Ether The warning label for ether is located on the top, the front, the rear, or the side of the engine. i01841322 Safety Signs and Labels There may be several specific warning signs on an engine.
  • Page 8 Safety Section General Hazard Information The maximum air pressure for cleaning purposes must be below 205 kPa (30 psi). The maximum water pressure for cleaning purposes must be below 275 kPa (40 psi). Fluid Penetration Pressure can be trapped in the hydraulic circuit long after the engine has been stopped.

  • Page 9: Burn Prevention

    Safety Section Burn Prevention • Only use the tools that are suitable for containing i01885715 fluids and equipment that is suitable for containing Fire Prevention and Explosion fluids. Prevention Obey all local regulations for the disposal of liquids. i01480768 Burn Prevention Do not touch any part of an operating engine.
  • Page 10 Safety Section Fire Prevention and Explosion Prevention Exhaust shields (if equipped) protect hot exhaust Use caution when you are refueling an engine. Do components from oil or fuel spray in case of a line, not smoke while you are refueling an engine. Do a tube, or a seal failure.

  • Page 11: Crushing Prevention And Cutting Prevention

    Safety Section Crushing Prevention and Cutting Prevention Lines, Tubes and Hoses Chips or other debris may fly off objects when objects are struck. Before objects are struck, ensure Do not bend high pressure lines. Do not strike high that no one will be injured by flying debris. pressure lines.

  • Page 12: Engine Starting

    Safety Section Engine Starting All protective guards and all protective covers must Engine exhaust contains products of combustion be installed if the engine must be started in order which can be harmful to your health. Always start the to perform service procedures. To help prevent an engine and operate the engine in a well ventilated accident that is caused by parts in rotation, work area.

  • Page 13: Engine Electronics

    Safety Section Engine Electronics To help prevent sparks from igniting combustible To ensure that the engine and the engine electrical gases that are produced by some batteries, the systems function properly, an engine-to-frame negative “−” jump start cable should be connected ground strap with a direct path to the battery must last from the external power source to the negative be used.
  • Page 14 Safety Section Engine Electronics Note: Many of the engine control systems and display modules that are available for Perkins Engines will work in unison with the Engine Monitoring System. Together, the two controls will provide the engine monitoring function for the specific engine application.

  • Page 15: Product Information Section

    Product Information Section General Information Product Information Section General Information i01889424 Welding on Engines with Electronic Controls NOTICE Proper welding procedures are necessary in order to avoid damage to the engine’s ECM, sensors, and associated components. When possible, remove the component from the unit and then weld the compo- nent.

  • Page 16: Model Views

    Product Information Section Model Views Model Views i01889425 Model View Illustrations 1106 Engine Views g00888100 Illustration 9 Left side view of the 1106 engine Typical example of the 1106 engine (1) Crankshaft pulley (4) Machine interface connector (MIC) (7) Electronic control module (ECM) (2) Engine coolant temperature sensor (5) Engine oil pressure sensor (8) Engine oil filter...
  • Page 17 Product Information Section Model Views g00888106 Illustration 10 Right side view of the 1106 engine Typical example of the 1106 engine (10) Boost pressure sensor (12) Electric starting motor (14) Flywheel (11) Inlet manifold temperature sensor (13) Flywheel housing (15) Turbocharger Engine Specifications i01889426 Engine Description...
  • Page 18 Product Information Section Model Views • Automatic air/fuel ratio control • Torque rise shaping • Automatic altitude compensation • Fuel temperature compensation • Injection timing control • System diagnostics For more information on electronic engine features, refer to the Operation and Maintenance Manual, “Features and Controls”...
  • Page 19 Product Information Section Model Views The engine lubricating oil is supplied by a gear type pump. The engine lubricating oil is cooled and the engine lubricating oil is filtered. Bypass valves provide unrestricted flow of lubrication oil to the engine parts when oil viscosity is high. Bypass valves can also provide unrestricted flow of lubrication oil to the engine parts if the oil cooler should become plugged or if the oil filter element...

  • Page 20: Product Identification Information

    Product Information Section Product Identification Information Product Identification i01891296 Serial Number Plate Information i01889962 Engine Identification Perkins engines are identified by a serial number. This number is shown on a serial number plate that is mounted on the left hand side of the engine block. An example of an engine number is VKU090001H.
  • Page 21 Product Information Section Product Identification Information Engine Full Load rpm _________ ___________________________ Primary Fuel Filter No. _________ __________________________ Water Separator Element No. _________ _________________ Secondary Fuel Filter Element No. _________ ___________ Lubrication Oil Filter Element No. _________ ____________ Auxiliary Oil Filter Element No. _________ ________________ Total Lubrication System Capacity _________ ___________...

  • Page 22: Operation Section

    Operation Section Lifting and Storage Operation Section i01898074 Engine Storage Lifting and Storage If the engine will not be started for several weeks, the lubricating oil will drain from the cylinder walls i01898037 and from the piston rings. Rust can form on the Engine Lifting cylinder walls.
  • Page 23 Operation Section Lifting and Storage • Fill the oil pan to the Full Mark on the dipstick 3. Remove the drain plug (1) from the side of the with new, clean lubricating oil. Add 1762811 cylinder block in order to drain the engine. POWERPART Lay-Up 2 to the oil in order to Ensure that the drain hole is not restricted.
  • Page 24 Operation Section Lifting and Storage General Items • If the lubricating oil filler is installed on the rocker cover, remove the filler cap. If the lubricating oil filler cap is not installed on the rocker cover, remove the rocker cover. Spray 1762811 POWERPART Lay-Up 2 around the rocker shaft assembly.

  • Page 25: Gauges And Indicators

    Operation Section Gauges and Indicators Gauges and Indicators 1. Remove the load. 2. Reduce engine speed to low idle. i01900884 3. Check and maintain the oil level. Gauges and Indicators Jacket Water Coolant Temperature – Typical temperature range is 71 to 96 (160 to 205 F).

  • Page 26: Features And Controls

    Operation Section Features and Controls Features and Controls “Warning” The “Warning” lamp and the warning signal (orange lamp) turn “ON” and the warning signal is activated i01902504 continuously in order to alert the operator that one Monitoring System or more of the engine parameters is not within normal operating range.
  • Page 27 Operation Section Features and Controls i01902952 Sensors and Electrical Components Sensor Locations for the 1106 Engine g00894214 Illustration 16 Left side view of the 1106 engine Typical example of a 1106 engine (1) Engine coolant temperature sensor (3) Speed/timing sensor (2) Engine oil pressure sensor (4) Electronic control module (ECM)
  • Page 28 Operation Section Features and Controls g00912351 Illustration 17 (5) Typical location of the voltage load protection module behind the ECM...
  • Page 29 Operation Section Features and Controls g00912359 Illustration 18 Right side view of the 1106 engine (6) Boost pressure sensor (7) Inlet manifold temperature sensor Failure of Sensors Boost Pressure Sensor The boost pressure sensor provides a signal which All Sensors corresponds to boost pressure to the ECM.
  • Page 30 Operation Section Features and Controls Engine Oil Pressure Sensor i01902954 Overspeed The engine oil pressure sensor is an absolute pressure sensor that measures the engine oil pressure in the main oil gallery. The engine oil pressure sensor detects engine oil pressure for An overspeed condition is detected by the diagnostic purposes.

  • Page 31: Engine Diagnostics

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