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Summary of Contents for AGCO Perkins 1100C Series
- Page 1 ENGINE SERVICE MANUAL ® Perkins 1100C Series (Electronic) Diesel Engine 4 Cylinder Tier II R1253...
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Page 2: To Our Customer
This equipment is covered by a written warranty which will be provided to you by your AGCO® Dealer at time of purchase. ® AGCO reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously. - Page 3 This publication is written in Perkins Approved Clear English Chapters 1 General information 2 Specifications 3 Cylinder head assembly 4 Piston and connecting rod assemblies 5 Crankshaft assembly 6 Timing case and drive assembly 7 Cylinder block assembly 8 Engine timing 9 Aspiration system 10 Lubrication system 11 Fuel system...
- Page 4 1100 Series, 4 cylinder engines Contents 1 General information Introduction ..................1 Engine views .
- Page 5 1100 Series, 4 cylinder engines 3 Cylinder head assembly General description ................35 Atomiser cover Operation 3-1 To remove and to fit ...
- Page 6 1100 Series, 4 cylinder engines 4 Piston and connecting rod assemblies General description ................61 Big end bearing Operation 4-1 To remove ..
- Page 7 1100 Series, 4 cylinder engines Rear end oil seal assembly Operation 5-2 To remove and to fit the rear end oil seal assembly ......79 Operation 5-3 To remove and to fit a wear sleeve ........... 83 Thrust washers Operation 5-4 To check crankshaft end-float .
- Page 8 1100 Series, 4 cylinder engines Idler gear and hub Operation 6-7 To remove ............... 110 Operation 6-8 To fit ................111 Operation 6-9 To remove and fit idler gear bushes ...
- Page 9 1100 Series, 4 cylinder engines Engine timing Operation 8-1 To set number 1 piston to TDC on the compression stroke ....136 Operation 8-2 To check the timing of the Bosch VP30 fuel injection pump ....137 Operation 8-3 To check the timing of the Bosch EPVE fuel injection pump ..
- Page 10 1100 Series, 4 cylinder engines Filter head Operation 10-3 To remove and to fit ............161 Operation 10-4 To remove ..............162 Operation 10-5 To fit .
- Page 11 1100 Series, 4 cylinder engines Bosch VP30 fuel injection pump Operation 11-9 To remove ..............186 Operation 11-10 To fit ................188 Bosch EVPE fuel injection pump Operation 11-11 To remove ...
- Page 12 1100 Series, 4 cylinder engines 13 Flywheel and housing General description ................217 Flywheel Operation 13-1 To remove and to fit ............217 Ring gear Operation 13-2 To remove and to fit .
- Page 13 1100 Series, 4 cylinder engines 15 Auxiliary equipment Power steering pump Operation 15-1 To remove and to fit ............252 Adaptor for a hydraulic pump or a steering pump Operation 15-2 To remove and to fit ..
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Page 14: General Information
1100 Series, 4 cylinder engines General information Introduction This Workshop Manual has been written to provide assistance in the service and overhaul of Perkins 1100 Series 4 cylinder engines. It should be used in conjunction with normal workshop practise and information contained in current service bulletins. -
Page 15: Engine Views
1100 Series, 4 cylinder engines Engine views R1253 R1254 Workshop Manual, TPD 1487E, Issue 1... -
Page 16: Engine Identification
1100 Series, 4 cylinder engines Engine identification The Perkins 1100 Series 4 cylinder engines have been designed for industrial, construction and agricultural applications. There are a range of four cylinder engines with or without electronics, available in naturally aspirated, turbocharged and air to air charge cooled models. In this Workshop Manual, the different models are indicated by their code letters. - Page 17 1100 Series, 4 cylinder engines The Perkins 1100 Series 4 cylinder engines have been designed for agricultural, industrial and construction applications. The correct identification of the engine is by the full engine number. The engine number is stamped on a label which is fastened to the left side (A2) of the cylinder block. An example of an engine number is: RE..*U..* If you need parts, service or information for your engine, you must give the complete engine number to your...
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Page 18: Safety Precautions
1100 Series, 4 cylinder engines Safety precautions These safety precautions are important. You must refer also to the local regulations in the country of use. Some items only refer to specific applications. l Only use these engines in the type of application for which they have been designed. l Do not change the specification of the engine. - Page 19 1100 Series, 4 cylinder engines l Always use a safety cage to protect the operator when a component is to be pressure tested in a container of water. Fit safety wires to secure the plugs which seal the hose connections of a component which is to be pressure tested.
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Page 20: Engine Lift Equipment
1100 Series, 4 cylinder engines Engine lift equipment The maximum weight of the engine without coolant, lubricant, or a gearbox fitted will vary for different applications. It is recommended that lift equipment of the minimum capacity listed below is used: Four cylinder engines 600 kg (1320 lbs) Note: Use lift equipment or obtain assistance to lift heavy engine components such as the cylinder block,... -
Page 21: Viton Seals
1100 Series, 4 cylinder engines Viton seals Some seals used in engines, and in components fitted to engines, are made of Viton. Viton is used by many manufacturers and is a safe material under normal conditions of operation. If Viton is burned, a product of this burnt material is an acid which is extremely dangerous. Never allow this burnt material to come into contact with the skin or with the eyes. -
Page 22: Powerpart Recommended Consumable Products
1100 Series, 4 cylinder engines POWERPART recommended consumable products Perkins have made available the products recommended below in order to assist in the correct operation, service and maintenance of your engine and your machine. The instructions for the use of each product are given on the outside of each container. - Page 23 1100 Series, 4 cylinder engines POWERPART Radiator stop leak For the repair of radiator leaks. Part number 21820127. POWERPART Red rubber grease Provides lubrication for the fitting of “O” rings. Part number 21820221. POWERPART Retainer (high strength) To retain components that have an interference fit. Part number 21820638. POWERPART Retainer (oil tolerant) To retain components that have an interference fit, but is in contact with oil.
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Page 24: Specifications
1100 Series, 4 cylinder engines Specifications Basic engine data Number of cylinders: RE, RF, RG, RH, RJ, RK....................4 Cylinder arrangement .. -
Page 25: Data And Dimensions
1100 Series, 4 cylinder engines Data and dimensions Note: This information is given as a guide for personnel engaged on engine overhauls. The dimensions which are shown are those which are mainly used in the factory. The information applies to all engines, unless an engine type code is shown. -
Page 26: Intake And Exhaust Valves
1100 Series, 4 cylinder engines Intake and exhaust valves Intake valves Diameter of valve stem ............8,953/8,975 mm (0.3525/0.3533 in) Clearance in valve guide ............0,025/0,069 mm (0.001/0.0027 in) Maximum permissible clearance in valve guide: - Production limit.. - Page 27 1100 Series, 4 cylinder engines Dimensions of recesses for valve seat inserts Models RE and RF Intake A1................. ..9,910/10,040 mm (0.3902/0.3953 in) A2...
- Page 28 1100 Series, 4 cylinder engines Valve seat insert tool Intake A1 ......................1,5 mm (0.06 in) A2 ...
- Page 29 1100 Series, 4 cylinder engines Valve guides and valve springs Valve guides Inside diameter of partially finished guide........8,250/8,350 mm (0.3248/0.3287 in) Inside diameter of finished guide ..........9,000/9,022 mm (0.3543/0.3552 in) Outside diameter: - Intake ...
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Page 30: Piston Rings
1100 Series, 4 cylinder engines Pistons and piston cooling jets Pistons Type....“Fastram” combustion bowl, re-entrant angle 80° (turbocharged), 70° (naturally aspirated) Diameter of bore for gudgeon pin ..........39,703/39,709 mm (1.5631/1.5633 in) Height of piston above top face of cylinder block ... - Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...
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