Related Manuals for Newcastle Systems PowerSwap Nucleus MINI
Summary of Contents for Newcastle Systems PowerSwap Nucleus MINI
- Page 1 owner’s manual PowerSwap Nucleus® MINI Lithium Power System rn more newcastlesys.com/powerswap-nucleus...
- Page 2 PowerSwap Nucleus® MINI Owner's Manual Document Number: PowerSwap_Nucleus_MINI_00_C Revision Date: July 31, 2023 Release Date: November, 2019 TECHNICAL SUPPORT +1 (781) 935.3450 EXT. 3...
- Page 3 COPYRIGHT All copyrights to this document are owned by Newcastle Systems, Inc. No part of the contents of this docu- ment may be reproduced or transmitted in any form or by any means without the prior written consent of Newcastle Systems, Inc.
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Page 4: Table Of Contents
Important Read and Understand this Manual Before Operation!................v System Components Mounting the PowerDock ..........................1 PowerDock MINI PowerCharge MINI & Battery ..................2 Operating Guidelines Storage and Disposal ............................3 PowerDock MINI Operating Instructions ....................3 PowerCharge MINI Operating Instructions ....................4 Fuel Gauge ................................ -
Page 5: Read And Understand This Manual Before Operation
The Nucleus MINI battery is specifically designed and optimized for the PowerDock MINI and PowerCharge MINI. Do not attempt to use a charger or DC load not manufactured by Newcastle Systems, Inc. with this product. Special precautions and handling instructions are contained in this manual and should be strictly adhered to for safe and reliable operation. -
Page 6: System Components
LT Series where holes are pre-drilled. All other Newcastle Systems carts: Will be installed by Newcastle Systems before shipping to customer. Your existing 3rd-party cart: Place the PowerDock in the desired location and use screws (wood or sheet metal, depending on material) to attach to the cart’s surface using the (4) eyelets on the corners of the PowerDock. -
Page 7: Powerdock Mini Powercharge Mini & Battery
PowerDock MINI PowerCharge MINI & Battery PowerDock MINI PowerCharge MINI & Battery 120V model shown 1. PowerDock MINI Station (PWD1M): This may be installed on a Newcastle cart. See “Mounting the PowerDock” on page 1 to view your cart configuration. 2. -
Page 8: Operating Guidelines
Storage and Disposal Operating Guidelines Storage and Disposal Storage Instructions: • DO NOT SHORT TERMINALS. • This battery should be stored in a cool, dry, and well-ventilated area. Sustained elevated temperatures are the primary reason for premature failure of batteries. Charge batteries at room temperature. In warm cli- mates, keep chargers in air conditioned rooms for best performance. -
Page 9: Powercharge Mini Operating Instructions
PowerCharge MINI Operating Instructions PowerCharge MINI Operating Instructions Step 1: Connect charge cord to rear of charge dock and plug in at wall outlet. Step 2: Place discharged battery in PowerCharge MINI Station. Make sure battery is fully engaged. *Batteries should be inserted firmly, but never slammed into place. -
Page 10: Fuel Gauge
Fuel Gauge Fuel Gauge The following graphics illustrate the amount of battery power and corresponding LED lighting sequence. Illustration of Fuel Gauge LEDs Battery Fuel 81-100% 61-80% 41-60% 21-40% 1 solid 11-20% 1 flashing 1-10% PowerSwap Nucleus® MINI Owner's Manual | 5... -
Page 11: Preventative Maintenance
PowerDock MINI PowerCharge MINI & Battery Preventative Maintenance Damaged connectors, contacts and cables may present hazards, resulting in inefficient battery and charger op- eration. To avoid these problems, conduct the following maintenance checks at least once annually. If you see any of the following problems, take corrective action immediately. -
Page 12: Service/Warnings
In the event the Nucleus battery fails to deliver acceptable performance, it must be returned to Newcastle Systems, Inc. No other facility is qualified and equipped to service the Nucleus battery and calibrate the electronic components and sensors. Any attempt by the user or any other unauthorized persons may result in improper calibration of the electronic components causing severe battery damage and/or safety hazards, including potential personal injury and/or damage to property. -
Page 13: Warnings/Precautions
3. NEVER attempt to replace the cells in this battery - it cannot be rebuilt or refurbished. At the end of its useful life, contact Newcastle Systems, Inc. Customer Service at +1 (781) 935-3450 or customerservice@newcastlesys. com. - Page 14 This equipment has been approved by one or more agencies. All changes and/or modifications not expressly approved by Newcastle Systems, Inc. could void the users’ warranty and authority to operate this equipment. There are no serviceable parts in this equipment.
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Page 15: Specifications
Battery Specifications Specifications Battery Specifications 12.8 V Nominal Output Voltage 10.0 V - 14.6 V Operating Capacity 18 Ah Chemistry Lithium Iron Phosphate (LiFePO Maximum Discharge Rate 12.0 A Cut-off Charge Current 2000 mA @ 10W 20 hrs @ 26W 8 hrs Typical Run-Time (Assuming Constant Load) -
Page 16: Powerdock Mini Specifications
PowerDock MINI Specifications PowerDock & PowerCharge MINI Specifications PowerDock MINI Specifications PWD1M PWD1Mi 120 VAC ± 3% 230 VAC Voltage Pure Sine Pure Sine Current 1.0 A 0.5 A Frequency 60 Hz ± 1% 50-60 Hz Regulatory Approvals PowerCharge MINI Specifications PWC1M PWC1Mi Power Input... -
Page 17: Transportation Regulation
Transportation Regulation Transportation Regulation Transportation Regulation Requirements for shipping Lithium-Ion batteries in the US are located in 49CFR173.185. Please refer to local, state, and/or Federal regulations before offering Lithium-Ion batteries for transport. TECHNICAL SUPPORT +1 (781) 935.3450 EXT. 3... - Page 18 owner’s manual 34 South Hunt Road Amesbury, MA 01913 / USA +1.781.935.3450 www.newcastlesys.com...
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